Summary of the invention
The object of the invention is to provide a kind of automatic liquid matching machine, to overcome Man-made Color Matching dosing poor quality in prior art, the problem that labor intensity of operating staff is large.
The present invention adopts following technical scheme: a kind of automatic liquid matching machine, comprise frame, this frame is provided with workbench, this automatic liquid matching machine also comprises the controller controlling the running of this automatic liquid matching machine, described workbench is equiped with mobile device, electronic scale, a plurality of liquid mixing bottle, electronic scale is equiped with allotment container, each liquid mixing bottle is built with concentrate, and each liquid mixing bottle comprises bottle and is installed in one on this bottle for absorbing the liquid sucking device of concentrate and discharge concentrate in bottle; Described mobile device is equiped with the link gear drawn concentrate for controlling described liquid sucking device and discharge concentrate, described mobile device comprises and this link gear can be carried out the left and right adjusting device regulated and the front-and-back adjusting device that this link gear can be carried out along workbench length direction regulating along workbench width, this left and right adjusting device is connected with this front-and-back adjusting device, this front-and-back adjusting device is installed on described workbench, and described electronic scale, front-and-back adjusting device, left and right adjusting device, link gear are connected with described controller respectively.
Described liquid sucking device comprises core handle, sleeve pipe and suction pipe, this suction pipe stretches in described bottle, and this sleeve pipe exposes the bottleneck of bottle and is communicated with described suction pipe, and the tail end of described core handle is provided with piston, this piston is installed in this sleeve pipe, and the head of described core handle stretches out described sleeve pipe, described link gear comprises the first slide block, for clamping the first clamper of described sleeve pipe, for clamping the second clamper of described core handle, for promoting the first up-down adjustment device that described second clamper moves up and down and the second up-down adjustment device for driving the first slide block to move up and down, this second clamper is connected with described first up-down adjustment device, this first clamper, first up-down adjustment device is installed on the first slide block respectively, described second up-down adjustment device drives described first slide block to arrange up or down, this the second up-down adjustment device is installed on described left and right adjusting device.
Described first clamper is the first gripper cylinder, and this first gripper cylinder is fixed on the first slide block, and this first gripper cylinder is provided with two for clamping the first fixture block of described sleeve pipe; Described second clamper is the second gripper cylinder, and this second gripper cylinder is provided with two for clamping the second fixture block of described core handle; First up-down adjustment device comprises the 3rd servomotor and screw mandrel, and the 3rd servomotor is fixed on the first slide block, and the output shaft of the 3rd servomotor is connected with described screw mandrel, and this screw mandrel and described second gripper cylinder are threaded connection; This second up-down adjustment device comprises master cylinder and the 3rd slide rail, 3rd slide rail is in vertically arranging, described first slide block is installed on the 3rd slide rail slidably, and this master cylinder is installed in the top of the 3rd slide rail, and the promote-side of this master cylinder is connected with described first slide block; This first gripper cylinder, the second gripper cylinder, the 3rd servomotor, master cylinder are connected with described controller respectively.
The edge of the upper end of described sleeve pipe is provided with the first flange, two described first fixture blocks are respectively equipped with breach, breach on these two first fixture blocks forms the clamping part of sleeve pipe, and during two described first fixture block grip sleeves, described first flange can snap on the edge of the breach of two the first fixture blocks; The edge of the upper end of described core handle is provided with the second flange, two described second fixture blocks are respectively equipped with breach, breach on these two second fixture blocks forms the clamping part of core handle, during two described second fixture block clamping core handles, described second flange can snap on the edge of the breach of two described second fixture blocks.
Described front-and-back adjusting device comprises the first Timing Belt, for driving the first servomotor and two first slide rails of this first Timing Belt, this first servomotor is connected with described controller, these two the first slide rails are installed in the both sides of this workbench fore-and-aft direction respectively abreast, and this first Timing Belt is installed on the first slide rail of side.
Described left and right adjusting device comprises the second Timing Belt, the second slide rail, the second slide block and for driving the second servomotor of this second Timing Belt, this second servomotor is connected with described controller, the two ends of this second slide rail are equiped with one the 3rd slide block respectively, one of them the 3rd slide block is connected with described first Timing Belt of side on workbench, and on another the 3rd slide block and workbench, described first slide rail of opposite side is slidably connected; Described second Timing Belt is installed on this second slide rail, and this second slide block is installed on this second slide rail slidably, and this second slide block is connected with this second Timing Belt, described link gear respectively.
The top of each described bottle is provided with a bottle cap, and this bottle cap and bottle are threaded connection, and this bottle cap is provided with a plurality of pore, and this Bottle cap top is provided with a bottle neck, and the bottom of described sleeve pipe is installed in this bottle neck, and outside is exposed on the top of this sleeve pipe.
Described electronic scale has two, and described allotment container has two, and these two allotment containers are positioned on two described electronic scales respectively, and these two electronic scales are connected with described controller respectively.
All liquid mixing bottles are matrix arrangement.
Described workbench is provided with a plurality of trepanning for installing described liquid mixing bottle; Described frame is provided with four foot rests, each foot rest is equiped with a castor.
The above-mentioned description to structure of the present invention and method is known, compared to the prior art, tool of the present invention has the following advantages: controller of the present invention absorbs a certain amount of concentrate by the programme-control absorption plant of setting, and by after movement, concentrate in liquid sucking device is injected into the allotment container on electronic scale, controller controls the injection volume of concentrate by the weight information that electronic scale feeds back, and is so repeatedly injected into by various concentrate in allotment container and allocates.The present invention can realize automation color matching dosing, significantly reduces the labour intensity of operating personnel.Moreover the present invention accurately can control the amount of the concentrate in the injection allotment container of liquid sucking device, avoid the situation generation that manual operation produces aberration, the steady quality of color matching dosing.Moreover the present invention, without the need to manually carrying out dosing operation, can avoid dosing scene to have an impact to the healthy of human body.Moreover the present invention realizes intelligentized control method, can reduce people is the probability of makeing mistakes.Moreover the present invention can be used alternatingly two electronic scales and carry out dosing operation, extend the service life of electronic scale.Moreover all liquid mixing bottles of the present invention are matrix arrangement, right-left adjusting device and front-and-back adjusting device can be made to be easier to control the position of link gear, thus make the liquid sucking device of link gear and this liquid mixing bottle easier with the use of.Moreover workbench is provided with a plurality of trepanning for installing liquid mixing bottle, the setting of this trepanning can avoid the body of liquid mixing bottle to fall down, thus makes laying of liquid mixing bottle more stable.
Detailed description of the invention
With reference to the accompanying drawings the specific embodiment of the present invention is described.
As depicted in figs. 1 and 2, a kind of automatic liquid matching machine, comprises the controller (not shown) of frame 10 and the running of this automatic liquid matching machine of control.This frame 10 is provided with four foot rests 9, each foot rest 9 is equiped with a castor 8.This frame 10 is provided with workbench 11, workbench 11 is equiped with mobile device 12, two electronic scales 13, a plurality of liquid mixing bottles 14.Every platform electronic scale 13 is equiped with an allotment container (not shown), each liquid mixing bottle 14 is built with a kind of concentrate, and this concentrate is the liquid for dosing.A kind of concentrate loads in a liquid mixing bottle 14, and liquid mixing bottle 14 loads the concentrate of specifying, and reinstalls identical appointment concentrate next time just without the need to cleaning this liquid mixing bottle 14.Each liquid mixing bottle 14 comprises bottle 15 and is installed in one on this bottle 15 for absorbing the liquid sucking device 16 of concentrate and discharge concentrate in bottle 15.Mobile device 12 is equiped with the link gear 17 drawn concentrate for controlling liquid sucking device 16 and discharge concentrate, mobile device 12 comprises and this link gear 17 can be carried out the left and right adjusting device 18 regulated and the front-and-back adjusting device 19 that this link gear 17 can be carried out along workbench 11 length direction regulating along workbench 11 width.Two electronic scales 13, front-and-back adjusting device 19, left and right adjusting device 18, link gears 17 are connected with controller respectively.
As shown in Figure 1 and Figure 4, front-and-back adjusting device 19 comprises the first Timing Belt 191, for driving the first servomotor 192 and two first slide rails 193 of this first Timing Belt 191, this first servomotor 192 is connected with controller, these two the first slide rails 193 are installed in the both sides of this workbench 11 fore-and-aft direction respectively abreast, and this first Timing Belt 191 is installed on the first slide rail 193 of side.
As depicted in figs. 1 and 2, left and right adjusting device 18 comprises the second Timing Belt 181, second slide rail 182, second slide block 183 and for driving the second servomotor 184 of this second Timing Belt 181.This second servomotor 184 is connected with controller, the two ends of this second slide rail 182 are equiped with one the 3rd slide block 185 respectively, on the first slide rail 193 that one of them the 3rd slide block 185 is installed in workbench 11 side slidably and the 3rd slide block 183 of this side be connected with the first Timing Belt 191, another the 3rd slide block 185 is slidably connected with the first slide rail 193 of opposite side on workbench 11.Second Timing Belt 181 is installed on this second slide rail 182, and this second slide block 183 is installed on this second slide rail 182 slidably, and this second slide block 183 is connected with this second Timing Belt 181, link gear 17 respectively.The structure of left and right adjusting device 18 of the present invention and front-and-back adjusting device 19 also can be other conventional structures design of those skilled in the art, is not limited to concrete structure of the present invention.
As shown in Figure 5 and Figure 6, liquid sucking device 16 comprises core handle 161, sleeve pipe 162 and suction pipe 163, and this suction pipe 163 stretches in bottle 15, this sleeve pipe 162 is communicated with suction pipe 163, the tail end of core handle 161 is provided with piston 164, and this piston 164 is installed in this sleeve pipe 162, and the head of core handle 161 stretches out sleeve pipe 162.The top of each bottle 15 is provided with a bottle cap 165, and this bottle cap 165 is threaded connection with bottle 15, and this bottle cap 165 top is provided with a bottle neck 166, and the bottom of sleeve pipe 162 is installed in this bottle neck 166, and the top of this sleeve pipe 162 is exposed on the external.Bottle cap 165 is provided with a plurality of pore 167, and arranging of this pore 167 facilitates concentrate sucking-off in bottle 15, does not produce negative pressure.
As shown in Figure 1, Figure 2 with shown in Fig. 6, link gear 17 comprise the first slide block 171, for grip sleeve 162 the first clamper 172, for clamp core handle 161 the second clamper 173, for promoting the first up-down adjustment device 174 that the second clamper 173 moves up and down and the second up-down adjustment device 175 for driving the first slide block 171 to move up and down.This second clamper 173 is connected with the first up-down adjustment device 174, and this first clamper 172, first up-down adjustment device 174 is installed on the first slide block 171 respectively.As further improvement, can be installed on the first slide block 171 to make more parts, this first slide block 171 is fixedly connected with an installing plate 176, the area of the installed surface on area ratio first slide block 171 of the installed surface of this installing plate 176 is large, and this installing plate 176 points to workbench 11 ground by the first slide block 171 and arranges.This first clamper 172, first up-down adjustment device 174 is installed on installing plate 176 respectively.Second up-down adjustment device 175 can drive the first slide block 171 to move up and down, and this second up-down adjustment device 175 is installed on the second slide block 183 of left and right adjusting device 18.
As shown in Figure 2 and Figure 6, the first clamper 172 is the first gripper cylinder, and this first gripper cylinder is fixed on installing plate 176, and this first gripper cylinder is provided with two the first fixture blocks 20 for grip sleeve 162.Second clamper 173 is the second gripper cylinder, and this second gripper cylinder is provided with two for clamping the second fixture block 21 of core handle 161.It should be noted that, gripper cylinder is the standard component that those skilled in the art understand thoroughly herein, and this standard component is existing on the market to be sold, and can realize the clamping of two fixture blocks and unclasp.First up-down adjustment device 174 comprises the 3rd servomotor 1741 and screw mandrel 1742,3rd servomotor 1741 is fixed on installing plate 176, the output shaft of the 3rd servomotor 141 is connected with screw mandrel 1742, this screw mandrel 1742 and the second gripper cylinder are threaded connection, and the rotation of this screw mandrel 1742 can drive this second gripper cylinder to move up and down.This second up-down adjustment device 175 comprises master cylinder 1751 and the 3rd slide rail the 1752, three slide rail 1752 is arranged in vertical, and the lower end of the 3rd slide rail 1752 is connected with the second slide block 183.First slide block 171 is installed on the 3rd slide rail 1752 slidably, and this master cylinder 1751 is installed in the top of the 3rd slide rail 1752, and the promote-side of this master cylinder 1751 is connected with the first slide block 171.This first gripper cylinder, the second gripper cylinder, the 3rd servomotor 1741, master cylinder 1751 are connected with controller respectively.The first clamper 172, second clamper 173 in the present invention also can be those skilled in the art other conventional structure design, be not limited to concrete structure of the present invention.
As shown in Figure 2 and Figure 6, the edge of the upper end of sleeve pipe 162 is provided with the first flange 1621, two the first fixture blocks 20 are respectively equipped with breach, breach on these two the first fixture blocks 20 forms the clamping part of sleeve pipe 162, during two the first fixture block 20 grip sleeves 162, the first flange 1621 can snap on the edge of the breach of two the first fixture blocks 20.The edge of the upper end of core handle 161 is provided with the second flange 1611, two the second fixture blocks 21 are respectively equipped with breach, breach on these two the second fixture blocks 21 forms the clamping part of core handle 161, during two the second fixture block clamping core handles 161, the second flange 1611 can snap on the edge of the breach of two the second fixture blocks 21.The design of this first flange 1621 can make this sleeve pipe 162 not easily come off from the breach two the first fixture blocks 20.Time the design of this second flange 1611 can make core handle 161 up pull, this core handle 161 not easily comes off from the breach two the second fixture blocks 21.
As shown in Figure 1, Figure 3 and Figure 4, all liquid mixing bottle 14 is arrangement in matrix, makes right-left adjusting device 18 and front-and-back adjusting device 19 be easier to control the position of link gear 17, thus make link gear 17 and the liquid sucking device 16 of this liquid mixing bottle 14 easier with the use of.Workbench 11 is provided with a plurality of trepanning 22 for installing liquid mixing bottle 14.The setting of this trepanning 22 can avoid the body of liquid mixing bottle 14 to fall down, thus makes laying of liquid mixing bottle 14 more stable.
As shown in Figure 1, Figure 2, shown in Fig. 4 and Fig. 6, specific works process of the present invention is as follows: first, is loaded in respective liquid mixing bottle 14 by the various concentrate of allotment that needs, and by each liquid mixing bottle 14 numbering mark.Secondly, according to the program of setting, each liquid mixing bottle 14 loading concentrate is put assigned address on the table.Again, controller moves to the top of the liquid mixing bottle 14 of setting numbering according to the program of setting.Then, two the first fixture blocks 20 that controller controls the first gripper cylinder open, and two the second fixture blocks 21 simultaneously controlling the second gripper cylinder open.Again, controller controls master cylinder 1751 and promotes the first slide block 171 and move downward along the 3rd slide rail 1752, until two the first fixture blocks 20 arrive the position of sleeve pipe 162, two the second fixture blocks 21 reach the position of core handle 161.Now, controller controls the first gripper cylinder and clamps two the first fixture blocks 20, makes these two the first fixture block 20 gripping sleeves 162, controls the second gripper cylinder simultaneously and clamps two the second fixture blocks 21, makes these two the second fixture blocks 21 clamp core handle 161.Then, controller controls the 3rd servomotor 1741 and rotates forward, 3rd servomotor 1741 rotating band movable wire bar 1742 rotates, this screw mandrel 1742 drives the second gripper cylinder to move up, thus the core handle 161 being clamped in two the second fixture blocks 21 and then moves up, moving up of core handle 161, drives the piston 164 in sleeve pipe 162 to move, concentrate in liquid mixing bottle 14, just under the effect of air pressure inside, is drawn onto in suction pipe 163.Controller controls velocity of rotation and the rotation time of the 3rd servomotor 1741, controls the amount of the concentrate absorbed.After completing above-mentioned imbibing step, controller controls master cylinder 1751 and drives the first slide block 171 to move upward, thus drive all parts on installing plate 176 to move up, thus the bottle 15 making suction pipe 163, sleeve pipe 162 and core handle 161 depart from liquid mixing bottle 14 moves up.Then, controller controls the second servomotor 184 and drives the second Timing Belt 181 transmission, second Timing Belt 181 drives the second slide block 183 or move right left, control the first servomotor 192 with Time Controller and drive the first Timing Belt 191 transmission, first Timing Belt 191 drives the 3rd slide block 185 to move at fore-and-aft direction, finally makes the suction pipe 163 of liquid sucking device 16 move to the top of the allotment container on electronic scale 13.Now, controller controls the 3rd servomotor 1741 and reverses, then the second gripper cylinder moves down, and two the second fixture blocks 21 of the second gripper cylinder drive core handle 161 to move downward, thus the concentrate in suction pipe 163 is injected in allotment container.Liquid sucking device 16 is injecting the process of concentrate, the continuous detected electrons scale 13 of controller shows the numerical value of weight, when reaching the weight amount set in controller, controller stops the reversion of the 3rd servomotor 1741 at once, thus stop concentrate injecting allotment container, thus the amount of condensed water for allocating accurately controlling to inject.Then, liquid sucking device 16 is moved by the mode contrary with original path, and liquid sucking device 16 is moved back to originally by above the bottle 15 of the liquid mixing bottle 14 of imbibition.Now, it is downward that master cylinder 1751 promotes the first slide block 171, makes this liquid sucking device 16 and originally fitted together by the bottle 15 of imbibition.Finally, controller controls the first gripper cylinder and unclamps two the first fixture blocks 20, and sleeve pipe 162 is deviate from, and controls the second gripper cylinder and unclamps two the second fixture blocks 21, core handle 161 is deviate from Time Controller.This completes and a kind of concentrate is injected in allotment container.Successively on each other liquid mixing bottle 14, repeat above step, just various concentrate is injected allotment container and allocate.
As shown in figures 1 to 6, the present invention can realize automation color matching dosing, significantly reduces the labour intensity of operating personnel.Moreover the present invention accurately can control the amount that liquid sucking device 16 injects the concentrate in allotment container, avoid the situation generation that manual operation produces aberration, the steady quality of color matching dosing.Moreover the present invention, without the need to manually carrying out dosing operation, can avoid dosing scene to have an impact to the healthy of human body.Moreover the present invention realizes intelligentized control method, can reduce people is the probability of makeing mistakes.Moreover the present invention can be used alternatingly two electronic scales 13 and carry out dosing operation, extend the service life of electronic scale 13.Meanwhile, the benefit being provided with two electronic scales 13 is also: in the allotment container on an electronic scale 13 carries out dosing, and the allotment container that on another electronic scale 13, dosing completes can bring into use operation under the cooperation of other machines.
Above are only the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, all changes utilizing this design the present invention to be carried out to unsubstantiality, all should belong to the behavior of invading scope.