Отрезны и канавочные резцы Iscar by Andrey Kovalev

GROOVE-TURN TOOLS

Metric Version Catalog 2012

GROOVE-TURN TOOLS

Metric Version Catalog 2012

WWW.ISCAR.COM

InTroduction

GROOVE-TURN SYSTEMS

Tools for Machining Aluminum Wheels

PARTING

FACE GROOVING AND TURNING

TOOL BLOCKS

EXCHANGEABLE HEADS

MATERIALS, GRADES and alphabetical index

The Ultimate Expert in Selecting the Best Tool A1

INTRODUCTION

Tangentially Clamped, Single-Ended Parting System ISCAR’s single-ended insert for parting with a rigid clamping method. TAG insert features • Very rigid clamping in a tangentially oriented pocket. • Enables machining at very high feed rates and provides excellent straightness and surface finish. • Recommended for parting large diameter parts and for interrupted cuts.

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• Offers a free, unobstructed chip flow, since there is no upper jaw as in the other clamping systems (very important in deep grooving and parting applications). • The combination of tangential clamping and free chip flow results in improved tool and insert lifetime. • Provides a solution to the problem of inserts being pulled out during retraction.

INTRODUCTION

The Double Sided DO-GRIP Insert with Internal Coolant Holes The insert features a coolant hole that passes through the insert, with an outlet near the cutting edge. The DGNC inserts were designed for parting and grooving on stainless steel and high temperature alloys. When machining stainless steel or high temperature alloys, the temperature near the cutting edge becomes very high. These materials tend to adhere to the cutting edge, causing built-up edge. This phenomenon can be reduced or even eliminated, by efficient cooling of the cutting edge. In grooving and parting applications, there is a problem, that the chip prevents the coolant from reaching the cutting edge. The new DGNC inserts are an ideal solution, as they have a coolant hole through the insert with an outlet near the cutting edge.

The coolant reaches the cutting edge and the insert body is internally cooled. Materials such as titanium, inconel, or austenitic stainless steel tend to strain hardening during the cutting process and they form long and tangled chips. The efficient coolant supplied to the cutting zone decreases flank and cratering rates. This leads to substantially longer tool life and a better machined surface finish. The coolant supply can be attached directly to the DGFH-C blades used on the regular blocks, or through the SGTBU-C blocks which have coolant passages and connecting ports. The DGNC insert is the best solution for grooving and parting on high temperature alloys and stainless steel.

INTRODUCTION

SUMO-GRIP System for Heavy Duty Groove-Turn Applications ISCAR’s single-ended insert for heavy grooving & turning applications is based on the very successful TANG-GRIP family. Features • Tangentially oriented pocket creates a very rigid and secure clamping. • Very strong insert design enables machining at very high feed rates of up to 1.0 mm/rev.

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• Free, unobstructed chip flow, since there is no upper jaw as in the other clamping systems. • Combination of tangential clamping, strong design and free chip flow results in improved insert and tool life and higher feed rates, thus significantly increasing productivity. • Recommended for machining large diameter parts and heavy interrupted cuts.

INTRODUCTION

The Largest Assortment of Unique Grooving and Turning Solutions!

3 4 5 6

8 9

INTRODUCTION

PENTA Insert for Economical Face Grooving and Recessing • Multi-cornered with five cutting edges, which provides the most advantageous price per cutting edge. • Fast edge indexing on the machine from either side of the holder. 4 Applications in One System • Precision grooving • Parting • Recessing - light side turning • Chamfering • Same insert for right- and left-hand cutting • Width range 0.5 - 4.0 mm • Unique, versatile chipformer • The very rigid clamping system, produces excellent sidewall straightness surface quality and flat groove bottoms.

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Useful for: • A wide range of materials and machining conditions excellent machined surface quality. • A combination of a very rigid clamping system and strong insert design enables machining at very high parameters. • A variety of chipformers for wide range of materials and applications.

INTRODUCTION

Face Grooving and Turning Family for Dmin 8 mm

ISCAR’s family for face grooving and turning in a diameter range of 8 to 17 mm for up to 5.5 mm grooving depth, covers the range between ISCAR’s PICCO and CHAMGROOVE tools.

Tool Features • Can also be used for rotating applications. • Internal coolant hole, directed to the cutting edge. • Can be used for grooving in deep holes. • Uninterrupted chip flow on the insert rake.

INTRODUCTION

Multifunction groove-Turn Tools for Increased Productivity and Profitability ISCARâ&#x20AC;&#x2122;s unique groove-turn tools are multifunction turning tools, able to operate in a sequence of grooving and turning modes. Moving from turning to grooving requires consideration of the basic GRIP principle, thereby eliminating the possibility of insert breakage. The CUT-GRIP line offers a diverse range of multifunction groove-turn tools for increased productivity and profitability.

A single Modular-Grip, straight or perpendicular toolholder can be used for many applications, which will reduce tooling cost and stock.

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General Groove-Turn Systems

Selection Guide. ................................................................................................................................

External Tools & Inserts HELI-GRIP - Tools & Inserts. ...................................................................

B11

TOP-GRIP - Tools & inserts......................................................................

B15

CUT-GRIP Tools & Inserts. .........................................................................

B18

Tools, Adapters and Blades (short pocket).................................................................................. B18 Tools, Adapters and Blades (long pocket) . ................................................................................. B26 Utility Inserts................................................................................................................................... B29 Precision Ground Inserts............................................................................................................... B35

Inserts for Specific Applications and Materials........................................

Cast Iron......................................................................................................................................... B44 Hardened Steel............................................................................................................................... B45 High Temperature Alloys................................................................................................................ B46 Aluminum........................................................................................................................................ B47 Next to Shoulder............................................................................................................................ B48 Undercutting................................................................................................................................... B49 Pulley V Grooves............................................................................................................................ B50 T/L Grooves................................................................................................................................... B51

GDMW Tools and Inserts.................................................................................

Multi-Corner Grooving Tools and Inserts....................................................

B53

PENTACUT (5 cutting edges)......................................................................................................... B54 GTGA (3 cutting edges)................................................................................................................. B62

Tools and Inserts for Heavy Duty Grooving and Turning.........................

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B64

General Groove-Turn Systems

Internal Tools and Inserts........................................................... GEHIR Boring Bars Dmin 12.5 mm (GEPI inserts)........................................................................ B72 GHIR Boring Bars Dmin 20 mm (GIPI/GIFI/GINI inserts)............................................................. B80 TOP-GRIP Boring Bars Dmin 20.5 mm......................................................................................... B91 GHIR Boring Bars Dmin 64 mm (GDMY/F/N 8 mm inserts)......................................................... B93 HELI-GRIP Boring Bars Dmin 26 mm........................................................................................... B93 CUT-GRIP Blades Dmin 70 mm..................................................................................................... B94

Tools for Swiss-Type and Small Lathe Machines

B99

SWISSCUT............................................................................................................

B99

CUT-GRIP.............................................................................................................

B102

External Tools and Inserts

Internal Boring Bars and Inserts. .............................................................................

B105

PICCO (Dmin 0.6 mm).......................................................................................

B105

MINICHAM (Dmin 4 mm)..................................................................................

B117

MINCUT (Dmin 8 mm).......................................................................................

B118

CHAMGROOVE (Dmin 8 mm)...........................................................................

B120

Form Tools

B125

Broaching Tools

B128

USER GUIDE...........................................................................................................................................

B132

Selection Guide Necessary Information in Order to Select the Correct Insert ISCAR has a huge variety of groove-turn products. In many cases your operation can be performed using several different products. In order to make the optimal selection, these basic parameters need to be defined: • Insert width [ W ] • Necessary tolerance on the insert • Maximum depth of grooving [T max] • If the application will require grooving and turning, or only grooving (E-Type or not)

Utility Inserts Pressed to Size Inserts

According to these parameters: • Select the most suitable product according to the tables on pages B5-6 • Select the most suitable chipformer according to the information on pages B7-10

Precision Grooving Inserts Peripheral Ground Inserts

Width

± 0.05

Width

± 0.02

Repeatability

± 0.10

Repeatability

± 0.025

±0.10

±0.025

W±0.05 W

W±0.02 W

If you don’t need the tight tolerance, save money and select a utility (less expensive) insert.

What is an E-type Groove-Turn Insert? E-type inserts are precision ground grooving inserts with turning capability.

Precision Grooving Insert

These inserts include the letter E in their description. (example: GIP 3.00E-0.4). This is to distinguish them from precision ground inserts which are not suitable for turning operations that don’t include an E in their description. (example: GIP 3.00-0.2)

• E-type inserts usually have a larger corner radius • E-type inserts have a larger honing size

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E-Type Groove-Turn

Selection Guide External Groove-Turn Insert Type

Option for Turning

Number of Cutting Edges

Utility

Insert

Precision Ground

Properties

W range

Tmax

Page

0.5-3.18

1-6.5

B57-59

PENTACUT Size 34

1.5-4.0

5-10

B60-61

HELI-GRIP

3-6.35

No depth limit

B14

TOP-GRIP

3-6.35

10.5-18.6

B17

Short Pocket

3-12

No depth limit

B35-48

Short Pocket

0.5-11.0

13**

B29, B35-48

Long Pocket

8.0

B30-34, B47

Long Pocket

8.0-11.0

B29, B35, B43-44, B48

SUMO-GRIP

8-12

No depth limit

B67

TIGER

14-20

No depth limit

B69-70

HEAVY DUTY

PENTACUT Size 24

* Not on all the products ** On most items

Selection Guide

ISCAR

Insert

PICCO/ MG PCO

Precision

Tool

Utility

Internal Groove-Turn Insert Type

Dmin

Tmax

Page

PICCO

2.0-7.0

0.4-2.5

0.5-2

B108-116

MG/MGCH

GIRQ 8

8.0

0.7-1.5

0.5-4

B121, B124

MG/MGCH

GIQR 11

11.0

1.5-2.3

0.75-5

B122, B124

MGCH

GIQR 11-15

15.0

6.3

1-3

B123

GEHIR/L

GEPI/ GEMI

12.5-16

2.4-3.0

1-3.18

B77-79

GHIR/L

GIFI/GIPI/ GINI/GIMIY

20-49

2.5-8.0

1.53-6.35

B85-90

TGIR/L

TGMF

20.5-57

5.5-17.5

3-6.35

B17

HELIIR/L

GRIP

26-53

5-12

3-6.35

B14

GHIR/L 40-8

GDMF/ GDMY/ GDMN...

15-20

8-11

B29-48

GHIC/CGHN

GIP/GIF/ GIMN/GIMF/ GIA...

70-250

10-26

2.8-6.35

B29-48

Selection Guide Chipbreaker Selection General Use P-Type • Very “open” geometry • Medium to high feed in turning and grooving • Large variety of standard sizes • Precision ground inserts only • Width range External: 2.39 - 6.35 mm Internal: 2.39 - 6.35 mm

F-Type • First choice in grooving • Low to medium feeds in grooving and turning • Both precision ground and utility inserts • Width range External: 3.0 - 10 mm Internal: 3 - 6 mm

G-Type • Efficient chipbreaker for narrow width grooves • Width range: 1 - 2.3 mm • No option for turning

Y-Type • General use in grooving and turning • Positive top rake reduces cutting forces • Excellent for long shafts • Eliminates vibrations • Both precision ground and utility inserts • Width range External: 8 - 20 mm

HG-Y-Type • General use in grooving and turning • Efficient for a wide range of materials and cutting conditions • Utility inserts only • Width range External: 3 - 6.35 mm Internal: 3 - 6.35 mm

Selection Guide Chipbreaker Selection Problematic and Specific Materials N-Type • First choice in grooving of problematic, soft & gummy materials • Very low to medium feeds (from 0.05 mm/rev) • Both precision ground and utility inserts • Option for turning • Width range External: 3 - 8 mm Internal: 3 - 5 mm

M-Type • Unique chipbreaker with splitter Chips are split into 3 segments • Efficient for problematic, soft & gummy materials • Option for light turning • Width - 8 mm

A-Type • First choice for machining cast Iron • Peripheral 15° T-land on a flat top • Exerts high cutting forces, therefore suitable for stable conditions • Precision ground inserts only • Width range External: 3 - 8 mm

PA-Type • First choice for machining aluminum • High positive rake • Peripheral ground and polished top rake with a very sharp edge • Suitable also for finish operations on titanium and heat resistant alloys • Width range External: 3 - 8 mm

CW-Type • Unique chipformer for heavy-duty grooving • Very wide chipbreaking range on carbon and alloy steel • Width range 14 and 17 mm

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Selection Guide Chipbreaker Selection Profiling (Full radius) Y-Type • First choice in profiling • Positive top rake reduces cutting forces • Excellent for long shafts • Eliminates vibrations • Both precision ground and utility inserts • Width range External: 3 - 12 mm

YF-Type • First choice for profiling ductile materials • Utility inserts only • Width range External: 3 - 8 mm

PA-Type • First choice for profiling aluminum • High positive rake • Peripheral ground and polished top rake with a very sharp edge • Suitable also for finish operations on titanium and heat resistant alloys • Width range External: 3 - 8 mm

YZ-Type • First choice for profiling ductile aluminum • Peripheral ground and polished top rake with a very sharp edge • Width range External: 3 - 8 mm

H-Type • Unique chipbreaker for heavy-duty profiling • Negative T-land for extra edge toughness • Suitable for heavy interrupted cuts and cast iron machining • Width - 12 mm

Selection Guide Chipbreaker Width Range External Insert Width 20

12 11 10 9 8 7 6.35

6.35

5 4 3.48

3 2

2.3

2.39

1 F

HG-Y

Internal Insert Width 7 6

6.35

5 4 3 2

2.39

1 P

HG-Y

Suitable Chipbreaker and Required Feed Range for Workpiece Material High

Feed

Austenitic Stainless

High Temp. Alloys

HG-Y

Alloy Steel

N Low

* First Choice

B10

ISCAR

Nonferrous Materials

Cast Iron

PA*

PA (finish only)

HELI-GRIP - Tools & Inserts

HELIR/L

External Holders for Turning, Grooving and Parting Tmax-r

Dmax h

l1 b

Tmax-r f Right-hand shown

Designation HELIR/L 1212-3T12 HELIR/L 1616-3T12 HELIR/L 2020-3T12 HELIR/L 2525-3T12 HELIR/L 1616-4T12 HELIR/L 2020-4T12 HELIR/L 2525-4T12 HELIR/L 2020-5T12 HELIR/L 2525-5T12 HELIR/L 2525-6T12 HELIR/L 1616-3T20 HELIR/L 2020-3T20 HELIR/L 2525-3T20 HELIR/L 3232-3T20 HELIR/L 1616-4T20 HELIR/L 2020-4T25 HELIR/L 2525-4T25 HELIR/L 3232-4T25 HELIR/L 2020-5T25 HELIR/L 2525-5T25 HELIR/L 3232-5T25 HELIR/L 2525-6T30 HELIR/L 3232-6T30

W min

(1) (1) (1) (1)

3.00 3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 6.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 6.00 6.00

W max Tmax-r(2) 3.18 3.18 3.18 3.18 4.76 4.76 4.76 5.00 5.00 6.35 3.18 3.18 3.18 3.18 4.76 4.76 4.76 4.76 5.00 5.00 5.00 6.35 6.35

12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 12.00 -

Fig D max(3) 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 2 2 2 2 2 2 2 2

40.0 40.0 40.0 40.0 40.0 50.0 50.0 50.0 50.0 50.0 50.0 60.0 60.0

12.0 16.0 20.0 25.0 16.0 20.0 25.0 20.0 25.0 25.0 16.0 20.0 25.0 32.0 16.0 20.0 25.0 32.0 20.0 25.0 32.0 25.0 32.0

10.0 14.8 18.8 23.8 14.4 18.4 23.4 17.9 22.9 22.4 14.8 18.8 23.8 30.8 14.4 18.4 23.4 30.4 17.9 22.9 29.9 22.4 29.4

135.00 135.00 135.00 135.00 135.00 135.00 135.00 135.00 135.00 135.00 140.00 140.00 140.00 150.00 140.00 140.00 140.00 150.00 140.00 140.00 150.00 140.00 150.00

30.0 30.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 36.4 36.4 36.4 36.4 38.0 42.0 42.0 43.0 42.0 42.0 43.0 51.4 51.4

2.40 2.40 2.40 2.40 3.20 3.20 3.20 4.20 4.20 5.20 2.40 2.40 2.40 2.40 3.20 3.20 3.20 3.20 4.20 4.20 4.20 5.20 5.20

3.0 4.0 4.0 -

Inserts GRIP-3..., GRIP-3..., GRIP-3..., GRIP-3..., GRIP-4..., GRIP-4..., GRIP-4..., GRIP-5..., GRIP-5..., GRIP-6..., GRIP-3..., GRIP-3..., GRIP-3..., GRIP-3..., GRIP-4..., GRIP-4..., GRIP-4..., GRIP-4..., GRIP-5..., GRIP-5..., GRIP-5..., GRIP-6..., GRIP-6...,

HG.-3 HG.-3 HG.-3 HG.-3 DG.-4 DG.-4 DG.-4 DG.-5 DG.-5 DG.-6 HG.-3 HG.-3 HG.-3 HG.-3 DG.-4 DG.-4 DG.-4 DG.-4 DG.-5 DG.-5 DG.-5 DG.-6 DG.-6

• For tool type as shown in Fig.2, Tmax for grooving is limited by the part diameter D. For grooving depth capacity, see table below. • For user guide, see pages B132-145 (1)

DGN inserts are not suitable for this tool. (2) Does not depend on the workpiece diameter (3) Maximum parting diameter

For inserts, see pages: GRIP (B14) • GRIP (Full Radius) (B14) • DGN/DGNC/DGNM-C (D24) • HGN-C (D30) • DGR/L-C DGRC/LC-C (D24) • DGN/DGNM-J/JS/JT (D25) • HGN-J (D30) • DGR/L-J/JS (D26) • DGN-UT/UA (D27) • DGN-W (D25) • HGN-UT (D31).

Spare Parts Designation HELIR/L 1212-3T12 HELIR/L 1616-3T12 HELIR/L 2020-3T12 HELIR/L 2525-3T12 HELIR/L 1616-4T12 HELIR/L 2020-4T12 HELIR/L 2525-4T12 HELIR/L 2020-5T12 HELIR/L 2525-5T12 HELIR/L 2525-6T12 HELIR/L 1616-3T20 HELIR/L 2020-3T20 HELIR/L 2525-3T20 HELIR/L 3232-3T20 HELIR/L 1616-4T20 HELIR/L 2020-4T25 HELIR/L 2525-4T25 HELIR/L 3232-4T25 HELIR/L 2020-5T25 HELIR/L 2525-5T25 HELIR/L 3232-5T25 HELIR/L 2525-6T30 HELIR/L 3232-6T30

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW

M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M6X16DIN912 M6X16DIN912 M6X16DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912

4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

Depth Capacity Designation HELIR/L 1616-3T20 HELIR/L 2020-3T20 HELIR/L 2525-3T20 HELIR/L 3232-3T20 HELIR/L 1616-4T20 HELIR/L 2020-4T25 HELIR/L 2525-4T25 HELIR/L 3232-4T25 HELIR/L 2020-5T25 HELIR/L 2525-5T25 HELIR/L 3232-5T25 HELIR/L 2525-6T30 HELIR/L 3232-6T30 Depth T

— — — — — — — — — — — — — — — — — — — — — — 98 185 — — 98 136 — — 98 — — — 98 182 — — 98 136 — — 98 — 98 135 354 ∞ 98 121 194 345 30.0 28.0 25.0 23.0

— — — — —

80 194 ∞ ∞ ∞ ∞ ∞ 80 123 299 ∞ ∞ ∞ ∞ 79 99 136 229 815 ∞ ∞ 79 89 103 127 169 261 604 78 132 505 ∞ ∞ ∞ ∞

∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ 233 368 ∞ ∞ ∞ 149 175 270 626 ∞ ∞ ∞ ∞ ∞ ∞ 1718 ∞ ∞ ∞ ∞ 233 368 ∞ ∞ 149 175 270 626

∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞

∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞ ∞

21.0 20.0 18.0 16.0 14.0 12.0 10.0 8.0 6.5

B11

HGPAD

Adapters for Turning, Grooving and Parting

HOLDER: MAHPR

h1 l1 Tmax-r

HOLDER: MAHL

W Left-hand shown • f=f1(shank)+f2(adapter)

Designation HGPAD 3R/L-T12 HGPAD 3R/L-T20 HGPAD 4R/L-T12 HGPAD 4R/L-T20 HGPAD 5R/L-T12 HGPAD 5R/L-T20 HGPAD 6R/L-T12 HGPAD 6R/L-T22

W min

W max

Tmax-r

3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00

3.00 3.00 4.76 4.76 5.00 5.00 6.35 6.35

12.00 20.00 12.00 20.00 12.00 20.00 12.00 22.00

15.2 21.2 18.7 21.2 18.7 21.2 18.7 23.2

4.80 4.80 4.40 4.40 3.90 3.90 3.40 3.40

2.50 2.50 3.30 3.30 4.20 4.20 5.20 5.20

6.0 6.0 6.0 6.0 6.0 6.0 6.0 6.0

39.70 45.70 43.20 45.70 43.20 45.70 43.20 47.70

32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0

24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0

Inserts GRIP GRIP GRIP GRIP GRIP GRIP GRIP GRIP

3, 3, 4, 4, 5, 5, 6, 6,

HGN HGN DGN DGN DGN DGN DGN DGN

• DO-GRIP DGN, HGN inserts can be used for grooving only • For user guide, see pages B132-145. For inserts, see pages: GRIP (B14) • GRIP (Full Radius) (B14) • DGN/DGNC/DGNM-C (D24) • HGN-C (D30) • DGN/DGNM-J/JS/JT (D25) • HGN-J (D30) • DGN-UT/UA (D27) • DGN-W (D25) • HGN-UT (D31). For holders, see pages: MAHPR/L (B22) • MAHR/L (B22) • C#‑MAHD (G7) • C#‑MAHDOR (G5) • C#‑MAHDR‑45 (G4) • C#‑MAHPD (G7) • C#‑MAHUR/L (G5) • HSK A63WH‑MAHDOR (G17) • HSK A63WH‑MAHDR‑45 (G16) • HSK A63WH‑MAHUR/L (G17) • IM‑MAHD (G26) • IM‑MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR‑45 (G23) • IM63 XMZ MAHUR/L (G25)..

HGFH

Parting and Grooving Blades for 3 mm GRIP Inserts T

D h1

A l1 Designation HGFH 26-3 HGFH 32-3

150°

T blade

26.0 32.0

3.00 3.00

2.40 2.40

110.00 150.00

21.4 24.8

37.5 50.0

For inserts, see pages: GRIP (B14) • GRIP (Full Radius) (B14) • HGN-C (D30) • HGR/L-C (D30) • HGN-J (D30) • HGN-UT (D31) • HGR/L-J/JS (D31). For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25) • SGTBF (F4) • SGTBR/L (F3) • SGTBU/SGTBN (F2) • UBHCR/L (F4).

Spare Parts Designation HGFH

Extractor EDG 23B*

* Optional, should be ordered separately

B12

ISCAR

3 3 4 4 5 5 6 6

DGFH

Parting and Grooving Blades with and without Coolant Holes for DO-GRIP and HELI-GRIP Inserts Dmax W

DGFH

A 150°

l1 DGFH-C

Designation DGFH 32-4 DGFH 32C-4 DGFH 32-5 DGFH 32-6 DGFH 45-3 DGFH 45-4 DGFH 45-5 DGFH 45-6

(1)

W min

W max

D max

Inserts

32.0 32.0 32.0 32.0 45.0 45.0 45.0 45.0

4.00 4.00 5.00 6.00 3.00 (4) 4.00 4.80 6.00

4.00 4.00 5.00 6.35 3.18 4.10 5.00 6.40

3.20 3.20 4.00 5.20 2.40 3.20 4.00 5.20

150.00 150.00 150.00 150.00 225.00 225.00 225.00 225.00

24.8 24.8 24.8 24.8 38.0 38.0 38.0 38.0

100.0 69.0 120.0 120.0 160.0 160.0 160.0 160.0

DG. 4.../GRIP 4... DG. 4..C DG. 5.../GRIP 5... DG. 6.../GRIP 6... DG. 3.../DG. 1... DG. 4.../GRIP 4... DG. 5.../GRIP 5... DG. 6.../GRIP 6...

• DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified - see page D22 • For user guide, see pages B132-145. (1)

These blades are suitable for turning, using GRIP 4 inserts • Blades with frontal coolant holes (JET-CUT)

For inserts, see pages: DGN/DGNC/DGNM-C (D24) • DGR/L-C DGRC/LC-C (D24) • DGN/DGNM-J/JS/JT (D25) • DGR/L-J/JS (D26) • DGN-P (D28) • DGN-UT/ UA (D27) • DGN-W (D25) • DGN-WP (D29) • DGN-Z (D26) • DGR-WP (D29) • DGR/L-P (D28) • DGR/L-Z/ZS (D27) • GRIP (B14) • GRIP (Full Radius) (B14). For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25) • SGTBF (F4) • SGTBR/L (F3) • SGTBU/SGTBN (F2) • UBHCR/L (F4).

Spare Parts Designation DGFH 32-4 DGFH 32C-4 DGFH 32-5 DGFH 32-6 DGFH 45-3 DGFH 45-4 DGFH 45-5 DGFH 45-6

Extractor EDG EDG EDG EDG EDG EDG EDG EDG

33A* 33A* 33A* 33A* 33A* 33A* 33A* 33A*

Male Conn.

Cooling Tube

CM 343 MALE CONN.*

SGCU 341*

* Optional, should be ordered separately

B13

GRIP

Utility Double-Ended Inserts, for External, Internal and Face Machining ±0.1

lRef. R

W No depth penetration limit

Dimensions

16.00 16.00 16.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

2.3 2.3 2.3 2.8 2.8 3.1 3.3 3.4 4.2 4.2 4.2

l l

IC807

0.20 0.30 0.40 0.20 0.40 0.80 0.50 0.80 0.50 0.80 0.80

IC5010

3.00 3.00 3.18 4.00 4.00 4.76 5.00 5.00 6.00 6.00 6.35

IC908

IC808

IC418

R±0.05

IC8250

W±0.05

IC830

Designation GRIP 3002Y GRIP 3003Y GRIP 318-040Y GRIP 4002Y GRIP 4004Y GRIP 476-080Y GRIP 5005Y GRIP 5008Y GRIP 6005Y GRIP 6008Y GRIP 635-080Y

Recommended Machining Data

Tough Ö Hard

l l

(mm) 0.25-1.80 0.40-1.80 0.50-1.90 0.25-2.40 0.50-2.40 1.00-2.80 0.60-3.00 1.00-3.00 0.60-3.60 1.00-3.60 1.00-3.80

f turn

f groove

0.14-0.18 0.15-0.19 0.17-0.22 0.16-0.21 0.18-0.24 0.21-0.33 0.20-0.30 0.23-0.35 0.22-0.36 0.24-0.42 0.25-0.44

0.07-0.11 0.07-0.11 0.07-0.12 0.09-0.14 0.09-0.15 0.10-0.20 0.11-0.20 0.11-0.21 0.13-0.23 0.13-0.25 0.14-0.27

(mm/rev) (mm/rev)

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-HELIR/L (G10) • C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • DGAD/HGAD (D22) • DGFH (B13) • DGFS (D12) • DGTR/L (D18) • HELIIR/L (B93) • HELIR/L (B11) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HFFR/L-T (E22) • HFHR/L-4T (E18) • HFHR/L-5T (E19) • HFIR/L-MC (E33) • HFPAD-3 (E20) • HFPAD-4 (E21) • HFPAD-5 (E21) • HFPAD-6 (E22) • HGAER/L-3 (E24) • HGAIR/L-3 (E30) • HGFH (B12) • HGHR/L-3 (E16) • HGPAD (B12) • IM-HFIR/L-MC (G29).

GRIP (Full Radius)

Utility Double-Ended Full Radius Inserts, for External, Internal and Face Machining ±0.1 lRef. 7° W R

M No depth penetration limit.

Dimensions

16.00 16.00 19.00 19.00 19.00 19.00 19.00

2.1 2.3 2.8 3.2 3.4 4.2 4.0

IC807

1.50 1.59 2.00 2.38 2.50 3.00 3.18

IC5010

3.00 3.18 4.00 4.76 5.00 6.00 6.35

IC908

IC808

IC418

R±0.05

IC8250

W±0.05

IC830

Designation GRIP 3015Y GRIP 318-159Y GRIP 4020Y GRIP 476-238Y GRIP 5025Y GRIP 6030Y GRIP 635-318Y

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.00-1.50 0.00-1.50 0.00-2.00 0.00-2.30 0.00-2.50 0.00-3.00 0.00-3.10

0.18-0.26 0.19-0.28 0.20-0.34 0.21-0.40 0.23-0.42 0.24-0.50 0.25-0.53

0.07-0.13 0.07-0.13 0.09-0.17 0.10-0.20 0.11-0.21 0.13-0.25 0.14-0.27

B14

ISCAR

TOP-GRIP - Tools & inserts

TGDR/L

External Holders for Turning, Grooving and Profiling l1

l2 h

h h4

Tmax-r

W Designation TGDR/L 1616-3M TGDR/L 2020-3M TGDR/L 2525-3M TGDR/L 1616-4M TGDR/L 2020-4M TGDR/L 2525-4M TGDR/L 2525-5M TGDR/L 3232-5M TGDR/L 2525-6M TGDR/L 3232-6M

Right-hand shown

W min

W max

Tmax-r

Inserts

3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 6.00 6.00

3.00 3.00 3.00 5.00 5.00 5.00 5.00 5.00 6.35 6.35

7.50 7.50 7.50 9.00 9.00 15.50 18.00 22.00 22.00 22.00

16.0 20.0 25.0 16.0 20.0 25.0 25.0 32.0 25.0 32.0

100.00 125.00 140.00 100.00 125.00 140.00 140.00 150.00 150.00 150.00

30.5 30.5 30.5 32.2 32.2 34.0 37.0 45.0 43.0 43.0

14.7 18.7 23.7 14.2 18.2 23.2 22.7 29.8 22.5 29.5

6.0 6.0 6.0 -

TGMF 3 TGMF 3 TGMF 3 TGMF 4/TGMF 5 TGMF 4/TGMF 5 TGMF 4/TGMF 5 TGMF 5 TGMF 5 TGMF 6 TGMF 6

• For user guide, see pages B132-145. For inserts, see pages: TGMF (Full Radius) (B17) • TGMF/P (B17).

Spare Parts Designation TGDR/L 1616-3M TGDR/L 2020-3M TGDR/L 2525-3M TGDR/L 1616-4M TGDR/L 2020-4M TGDR/L 2525-4M TGDR/L 2525-5M TGDR/L 3232-5M TGDR/L 2525-6M TGDR/L 3232-6M

Screw

Key

SR SR SR SR SR SR SR SR SR SR

HW HW HW HW HW HW HW HW HW HW

M5X16DIN912 M5X20DIN912 M5X20DIN912 M5X20DIN912 M5X20DIN912 M5X20DIN912 M5X25DIN912 M6X25DIN912 UNB. M6X25DIN912 UNB. M6X25DIN912 UNB.

4.0 4.0 4.0 4.0 4.0 4.0 4.0 5.0 5.0 5.0

TGPAD

Adapters for TGMF / TGMP Groove-Turn Inserts

HOLDER: MAHPR

B1 l1

HOLDER: MAHL Designation TGPAD 3R/L-T9 TGPAD 4R/L-T16 TGPAD 5R/L-T16 TGPAD 6R/L-T22

Tmax-r A

Left-hand shown • f=f1(shank)+f2(adapter)

W min

W max

Tmax-r

3.00 4.00 5.00 6.00

3.00 5.00 5.00 6.35

9.00 16.00 16.00 22.00

4.00 3.50 3.00 3.50

2.40 3.40 4.40 5.00

5.2 5.2 5.2 6.0

12.7 17.2 17.2 23.2

37.20 41.70 41.70 47.10

24.0 24.0 24.0 24.0

30.0 30.0 30.0 32.0

• For user guide, see pages B132-145. For inserts, see pages: TGMF (Full Radius) (B17) • TGMF/P (B17). For holders, see pages: MAHPR/L (B22) • MAHR/L (B22) • C#-MAHD (G7) • C#-MAHDR-45 (G4) • C#-MAHPD (G7) • C#-MAHUR/L (G5) • HSK A63WH-MAHDOR (G17) • HSK A63WH-MAHDR-45 (G16) • HSK A63WH-MAHUR/L (G17) • IM-MAHD (G26) • IM-MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR-45 (G23) • IM63 XMZ MAHUR/L (G25).

B15

TGHN-D

Double-Ended Blades for Utility Grooving and Turning Inserts

Tblade

h1 B1 A

l1 Designation TGHN 26-3D TGHN 26-4D TGHN 26-5D TGHN 32-3D TGHN 32-4D TGHN 32-5D TGHN 32-6D

W min

W max

T blmin

T blade

Inserts

26.0 26.0 26.0 32.0 32.0 32.0 32.0

3.00 4.00 5.00 3.00 4.00 5.00 6.00

3.00 5.00 5.00 3.00 5.00 5.00 6.35

10.0 10.0 10.0 10.0 12.0 12.0 16.0

15.0 15.0 20.0 18.0 21.0 26.0 26.0

21.4 21.4 21.4 24.8 24.8 24.8 24.8

110.00 110.00 110.00 150.00 150.00 150.00 150.00

2.40 3.20 4.00 2.40 3.20 4.00 5.20

TGMF 3 TGMF 4, TGMF/P 5 TGMF/P 5 TGMF 3 TGMF 4, TGMF/P 5 TGMF/P 5 TGMF 6

• Use the drilled holes on blade for min. and max. overhang • When using a double-ended insert, grooving depth is limited by the insert. • For user guide, see pages B132-145. For inserts, see pages: TGMF (Full Radius) (B17) • TGMF/P (B17). For holders, see pages: SGTBU/SGTBN (F2) • UBHCR/L (F4).

TGHN-S

Single-Ended Blades for Utility Grooving and Turning Inserts

Tblade

h1 B1 A

Designation TGHN 32-3S TGHN 32-4S TGHN 32-5S TGHN 32-6S

W min

W max

32.0 32.0 32.0 32.0

3.00 4.00 5.00 6.00

3.00 5.00 5.00 6.35

T blmin T blade 10.0 12.0 12.0 16.0

18.0 21.0 25.0 25.0

Inserts

24.8 24.8 24.8 24.8

48.30 49.50 54.00 55.70

2.40 3.20 4.00 5.20

TGMF 3 TGMF 4, TGMF/P 5 TGMF/P 5 TGMF 6

B16

ISCAR

TGMF/P

Utility Double-Ended Inserts, for External and Internal Grooving and Turning ±0.1

l Ref.

TGMF R TGMP

Dimensions

0.20 0.40 0.20 0.40 0.60 0.80 0.80

13.50 13.55 17.70 17.70 17.60 17.80 22.15

10.50 10.30 14.70 14.60 15.00 14.20 18.60

IC20N

3.00 3.00 4.00 4.00 5.00 5.00 6.35

IC428

Tmax-r

IC20

IC808

R±0.05

IC8250

W±0.05

IC830

Designation TGMF 302 TGMF 304 TGMF 402 TGMF 404 TGMP 506 TGMF 508 TGMF 635-080

Recommended Machining Data

Tough Ö Hard

(mm) 0.25-1.80 0.50-1.80 0.20-2.40 0.50-2.40 0.75-3.00 1.00-3.00 1.00-3.80

f turn

f groove

0.14-0.18 0.16-0.20 0.16-0.21 0.18-0.24 0.21-0.32 0.23-0.35 0.25-0.44

0.07-0.11 0.07-0.12 0.09-0.14 0.09-0.15 0.11-0.20 0.11-0.21 0.14-0.27

(mm/rev) (mm/rev)

• Dmin for internal application=20.5 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: TGDR/L (B15) • TGHN 26-M (B92) • TGHN-D (B16) • TGHN-S (B16) • TGIR/L-C (B91) • TGPAD (B15).

TGMF (Full Radius)

Utility Double-Ended Full Radius Inserts, for External and Internal Grooving and Profiling ±0.1

l Ref

W R Dimensions

Tmax-r

3.00 4.00 5.00 6.00

1.50 2.00 2.50 3.00

13.50 17.80 17.75 22.15

11.40 14.90 14.30 18.30

IC20

IC808

R±0.05

IC8250

W±0.05

IC830

Designation TGMF 315 TGMF 420 TGMF 525 TGMF 630

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.00-1.50 0.00-2.00 0.00-2.50 0.00-3.00

0.18-0.26 0.20-0.34 0.23-0.42 0.24-0.50

0.07-0.13 0.09-0.17 0.11-0.21 0.13-0.25

• Can cut arcs to 250° • Dmin for internal application=20.5 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: TGDR/L (B15) • TGHN 26-M (B92) • TGHN-D (B16) • TGHN-S (B16) • TGIR/L-C (B91) • TGPAD (B15).

B17

Tools, Adapters and Blades (short pocket)

GHMR/L

Toolholders for Shallow Radial and Axial Grooving with Narrow and Special Profile Inserts l2 h

h h4

Tmax f

b W

Designation GHMR/L 12 GHMR/L 16 GHMR/L 16-3 ST GHMR/L 20 GHMR/L 25 GHMR/L 32

(1)

Right-hand shown

W max

Tmax-r

Tmax-a

4.00 4.80 5.00 6.40 6.40 6.40

4.80 4.80 4.80 4.80 4.80 4.80

12.0 16.0 16.0 20.0 25.0 32.0

110.00 115.00 78.00 125.00 140.00 150.00

25.0 25.0 25.0 25.0 25.0 25.0

10.8 14.5 15.0 18.5 23.5 30.2

4.0 -

• Use for recessing: light turning, small depth of cut (ap=0.1-0.5 mm) and small feed (f=0.1 mm/rev). • For user guide, see pages B132-145. (1)

For Star and multi-spindle machines.

For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHMR/L 12 GHMR/L 16 GHMR/L 16-3 ST GHMR/L 20 GHMR/L 25 GHMR/L 32

Screw

Key

SR SR SR SR SR SR

T-20/5 HW 5.0 HW 5.0 HW 5.0 HW 5.0 HW 5.0

76-1022 M6X16DIN912 M6X16DIN912 M6X20DIN912 M6X25DIN912 UNB. M6X25DIN912 UNB.

GHMPR/L

Perpendicular Toolholders for Shallow Radial and Axial Grooving with Narrow and Special Profile Inserts l2 h

h l1

1.5

b W Designation GHMPR/L 16 GHMPR/L 20 GHMPR/L 25

Right-hand shown

Tmax-a

W max

Tmax-r

Tmax-a

4.80 6.40 6.40

4.80 4.80 4.80

16.0 20.0 25.0

110.00 120.00 135.00

17.0 17.0 17.0

• Use for recessing: light turning, small depth of cut (ap=0.1-0.5 mm) and small feed (f=0.1 mm/rev). • For user guide, see pages B132-145. For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHMPR/L 16 GHMPR/L 20 GHMPR/L 25

B18

ISCAR

Screw

Key

SR M6X16DIN912 SR M6X20DIN912 SR M6X25DIN912 UNB.

HW 5.0 HW 5.0 HW 5.0

GHDR/L (Short Pocket)

External Holders for Turning, Grooving and Parting l2 h

f Tmax-r

b W

Designation GHDR/L 12-3 GHDR/L 16-3 GHDR/L 16-3 ST (1) GHDR/L 20-3 GHDR/L 25-3 GHDR/L 16-4 GHDR/L 16-4 ST (1) GHDR/L 20-4 GHDR/L 25-4 GHDR/L 32-4 GHDR/L 20-5 GHDR/L 25-5 GHDR/L 32-5 GHDR/L 25-6 GHDR/L 25-P8 (2) GHDR/L 32-P8 (2)

Right-hand shown

W min

W max

Tmax-r

2.80 2.80 2.80 2.80 2.80 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 6.00 7.00 7.00

4.00 4.00 4.00 4.00 4.00 5.00 5.40 5.00 5.00 5.00 6.40 6.40 6.40 6.40 10.00 10.00

8.00 9.00 9.00 9.00 9.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 12.00 16.50 16.50

12.0 16.0 16.0 20.0 25.0 16.0 16.0 20.0 25.0 32.0 20.0 25.0 32.0 25.0 25.0 32.0

110.00 110.00 78.00 120.00 135.00 110.00 78.00 120.00 135.00 150.00 120.00 135.00 150.00 135.00 150.00 170.00

25.0 26.0 24.0 26.0 26.0 26.0 24.6 26.0 27.0 27.0 29.0 29.0 29.0 29.0 35.7 35.7

10.8 14.8 15.0 18.8 23.8 14.4 14.0 18.4 23.4 30.4 17.9 22.9 29.9 22.3 21.8 28.8

2.40 2.40 2.20 2.40 2.40 3.20 3.40 3.20 3.20 3.20 4.20 4.20 4.20 5.40 6.50 6.50

4.0 4.0 4.0 4.0 4.0 -

• For using TIP and GPV inserts, toolholder seat needs to be modified according to insert profile to ensure clearance. • For user guide, see pages B132-145. (1)

For Star and multi-spindle machines. (2) Used with GIMF, GIMY, GIPY, GIMM, GITM, GPV inserts.

For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHDR/L 12-3 GHDR/L 16-3 GHDR/L 16-3 ST GHDR/L 20-3 GHDR/L 25-3 GHDR/L 16-4 GHDR/L 16-4 ST GHDR/L 20-4 GHDR/L 25-4 GHDR/L 32-4 GHDR/L 20-5 GHDR/L 25-5 GHDR/L 32-5 GHDR/L 25-6 GHDR/L 25-P8 GHDR/L 32-P8

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

T-20/5 HW 4.0 HW 4.0 HW 4.0 HW 4.0 HW 5.0 HW 5.0 HW 5.0 HW 5.0 HW 5.0 HW 5.0 HW 5.0 HW 5.0 HW 5.0 HW 6.0 HW 6.0

76-1022 M5X20DIN912 M5X20DIN912 M5X20DIN912 M5X25DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X25DIN912 M6X20DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M8X25DIN912 M8X25DIN912

UNB. UNB. UNB. UNB.

B19

GHDR/L-JHP (Short Pocket)

Grooving and Turning CUT-GRIP Toolholders with Channels for High Pressure Coolant l2

Bar Max

h G1/8” l1

f W

b Right-hand shown

Designation GHDR 25-3-JHP GHDR 25-4-JHP GHDR 25-5-JHP

W min

W max

Tmax-r

2.80 4.00 5.00

4.00 5.00 6.40

25.0 25.0 25.0

9.00 10.00 12.00

25.0 25.0 25.0

140.00 140.00 140.00

44.0 45.0 46.0

23.8 23.4 22.9

2.40 3.20 4.20

• For using TIP and GPV inserts, toolholder seat needs to be modified according to insert profile to ensure clearance. • For user guide see pages B132-148. For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHDR 25-3-JHP GHDR 25-4-JHP GHDR 25-5-JHP

Screw

Key

SR M5X20DIN912 SR M6X20DIN912 SR M6X20DIN912

HW 4.0 HW 5.0 HW 5.0

Sealing Screw

Key 1

SR M4X4 TL360 SR M4X4 TL360 SR M4X4 TL360

HW 5.0

Flow Rate vs. Pressure Designation GHDR/L 25-3-JHP GHDR/L 25-4-JHP GHDR/L 25-5-JHP

70 bar Flow Rate (liters/min)

100 bar Flow Rate (liters/min)

140 bar Flow Rate (liters/min)

6-8 10-12 13-16

8-10 14-16 19-21

10-12 16-18 22-24

GHDR...-JHP 1/8” BSPP Adaptation Nipple Hose

Copper Seal Washer 1/8”

B20

ISCAR

PLUG 1/8 BSPP Key: HW 5.0

GHGR/L

External Holders for Deep Grooving and Parting l2 Dmax h

h W

A b

Left-hand shown

Designation GHGR/L 20-2 (1) GHGR/L 25-2 (1) GHGR/L 16-3 GHGR/L 16-3 ST GHGR/L 20-3 GHGR/L 25-3 GHGR 16-4 GHGR/L 20-4 GHGR/L 25-4 GHGR/L 25-425 GHGR/L 25-5 GHGR/L 32-5 GHGR/L 25-630 GHGR/L 32-632

(2)

W min

W max

D max(3)

0.40 0.40 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 6.00 6.00

2.40 2.40 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.40 6.40 8.00 8.00

34.0 34.0 40.0 34.0 40.0 40.0 40.0 40.0 40.0 50.0 50.0 50.0 60.0 64.0

20.0 25.0 16.0 16.0 20.0 25.0 16.0 20.0 25.0 25.0 25.0 32.0 25.0 32.0

120.00 140.00 110.00 78.00 120.00 140.00 110.00 120.00 140.00 140.00 140.00 150.00 140.00 170.00

33.0 33.0 36.0 33.0 36.0 36.0 36.0 36.0 36.0 41.0 41.0 41.0 45.0 50.0

19.2 24.2 14.7 15.0 18.7 23.7 14.4 18.2 23.2 23.2 22.9 29.9 22.3 29.4

1.70 1.70 2.50 2.40 2.50 2.50 3.20 3.50 3.50 3.50 4.20 4.20 5.40 5.40

4.0 4.0 4.0 -

• For machining depth over 13 mm, a single-ended insert is required (GIM, GIMF, GIMY). Tmax for grooving depth depends on part diameter D. For grooving a part with a diameter larger than Dmax, see next table. • For using TIP inserts, Toolholder seat needs to be modified according to insert profile to ensure clearance. • For user guide, see pages B132-145 (1) (3)

In the case of inserts with W<2 mm, tool pocket should be ground to 0.3 mm thinner than the insert's grooving width. (2) For Star and multi-spindle machines. Maximum parting diameter

For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR full ISCAR TURNING & THREADING TOOLS catalog.

Depth Capacity* D

Designation GHGR/L 16-3 GHGR/L 20-2 GHGR/L 20-3 GHGR/L 20-4 GHGR/L 25-2 GHGR/L 25-3 GHGR/L 25-4 GHGR/L 25-425 GHGR/L 25-5 GHGR/L 25-630 GHGR/L 32-5 GHGR 32-632 Depth T

— — — — — — — — — — —

— — — — — — — — — 100 — — 30

— — — — — — — 99 50 350 50 — 25

— — — — — — — 135 130

40 — 40 40 — 40 40 350 300 — 300 — 20

130 — 23

50 — 50 50 — 80 80 700 600 — 600 — 19

68 66 68 68 66 105 105

— — 17

80 80 80 80 72 120 120 — — — — — 16

120 120 120 120 86 190 190 — — — — — 14

290 270 290 290 110 450 450 — — — — — 12

1000 1000 1000 1000 130 1500 1500 — — — — — 11

— — — — 220 — — — — — — — 9

— — — — 320 — — — — — — — 8

* For over 13 mm depth: GIM, GIMF and GIMY, GPV (single ended insert) only.

Spare Parts Designation GHGL 20-2 GHGR 20-2 GHGR/L 25-2 GHGR/L 16-3 GHGR/L 16-3 ST GHGR/L 20-3 GHGL 25-3 GHGR 25-3 GHGR 16-4 GHGR/L 20-4 GHGR/L 25-4 GHGR/L 25-425 GHGR/L 25-5 GHGR/L 32-5 GHGR/L 25-630 GHGR/L 32-632

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW

M5X20DIN912 M5X16DIN912 M5X20DIN912 M6X20DIN912 M6X20DIN912 M6X20DIN912 M6X25DIN912 M6X16DIN912 M6X20DIN912 M6X20DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M6X16DIN912 M6X20DIN912

UNB.

UNB. UNB. UNB. UNB.

4.0 4.0 4.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0 5.0

B21

MAHR/L

Holders for Adapters of all GRIP Systems

h l1

h4 f1 f

f2 Left-hand shown • f=f1(shank)+f2(adapter)

Designation MAHR/L 20 MAHR/L 25 MAHR/L 32

20.0 25.0 32.0

130.00 130.00 140.00

10.0 5.0 -

17.1 22.1 29.1

For tools, see pages: CGPAD (B23) • DGAD-B-D (D23) • DGAD/HGAD (D22) • HFPAD-3 (E20) • HFPAD-4 (E21) • HFPAD-5 (E21) • HFPAD-6 (E22) • HGPAD (B12) • PCADR/L (B55) • TGAD (D39) • TGPAD (B15).

Spare Parts Designation MAHR/L

Lower Locking Screw

Key

SR M5-04451

T-20/5

Side Locking Screw

Upper Locking Screw

Key 1

Sealing Screw

SR 14-519(2)

SR M6X20-XT(1)

HW 5.0

SR M6X6DIN551(3)

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

MAHPR/L

Holders for all GRIP Systems, Perpendicularly Mounted Adapters

h h4 l1

b Right-hand shown

Designation MAHPR/L 20 MAHPR/L 25 MAHPR/L 32

20.0 25.0 32.0

140.00 140.00 150.00

25.00 25.00 25.00

10.0 5.0 -

Spare Parts Designation MAHPR/L

B22

Lower Locking Screw SR M5-04451

Key

Side Locking Screw

Upper Locking Screw

Key 1

Sealing Screw

T-20/5

SR 14-519(2)

SR M6X20-XT(1)

HW 5.0

SR M6X6DIN551(3)

(1)

For CGPAD, HGPAD, TGPAD and HFPAD adapters. Supplied with the tools.

(2)

For DGAD, HGAD and PCADR/L adapters supplied in the attached plastic bag.

(3)

Used to prevent chips from entering the upper locking screw hole when it is not used for the adaptation. Supplied in the attached plastic bag.

ISCAR

CGPAD

Adapters for CUT-GRIP Inserts

HOLDER: MAHPR

B1 l2

HOLDER: MAHL

h1 l1 Tmax-r A2

f2 A

W Left-hand shown • f=f1(shank)+f2(adapter)

Designation CGPAD 3R/L-T16 CGPAD 3R/L-T22 CGPAD 4R/L-T16 CGPAD 4R/L-T22 CGPAD 5R/L-T16 CGPAD 5R/L-T22 CGPAD 8R/L-T16 CGPAD 8R/L-T22

W min

W max

Tmax-r

2.80 2.80 4.00 4.00 5.00 5.00 6.40 6.40

4.00 4.00 5.00 5.00 6.40 6.40 8.00 8.00

16.00 22.00 16.00 22.00 16.00 22.00 16.00 22.00

17.3 23.0 17.3 23.0 17.3 23.0 17.3 23.0

4.00 4.00 3.60 3.50 3.10 3.00 3.00 3.00

2.40 2.40 3.50 3.50 4.50 4.50 6.00 6.00

5.2 5.2 5.2 5.2 5.2 5.2 6.0 6.0

42.00 47.70 42.00 47.70 42.00 47.70 42.00 47.70

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0

24.0 24.0 24.0 24.0 24.0 24.0 24.0 24.0

• For using TIP insert, toolholder seat needs to be modified according to insert profile to ensure clearance. • For user guide, see pages B132-145 For inserts: see pages B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog.

CGHN-S

External Machining Single-Ended Blades

Tblade W B1

D=2T l1

Designation CGHN 32-3S CGHN 32-4S CGHN 32-5S CGHN 32-6S

W min

W max

T blmin

T blade

32.0 32.0 32.0 32.0

2.80 3.50 4.40 5.50

4.00 5.00 6.40 6.40

10.0 12.0 12.0 12.0

19.0 21.0 25.0 25.0

24.8 24.8 24.8 24.8

51.00 53.00 56.00 56.00

2.40 3.20 4.00 5.20

• When using a double-ended insert, grooving depth is limited by the insert. • For user guide, see pages B132-145. For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: C#-TBU (G6) • IM-TBU (G26) • UBHCR/L (F4).

B23

CGHN-D

Double-Ended Blades for External Grooving and Turning

T blade

W B1

D=2T

h1 A

Designation CGHN 26-3D CGHN 26-4D CGHN 26-5D CGHN 32-3D CGHN 32-4D CGHN 32-5D CGHN 32-6D

W min

W max

T blmin

T blade

26.0 26.0 26.0 32.0 32.0 32.0 32.0

2.80 3.50 4.40 2.80 3.50 4.40 5.50

4.00 4.50 6.40 4.00 5.00 6.40 6.40

10.0 10.0 10.0 10.0 12.0 12.0 12.0

15.0 15.0 20.0 19.0 21.0 26.0 26.0

21.4 21.4 21.4 24.8 24.8 24.8 24.8

110.00 110.00 110.00 150.00 150.00 150.00 150.00

2.40 3.20 4.00 2.40 3.20 4.00 5.20

• Use the yellow lines on blade for min. and max. overhang. • For using TIP inserts, toolholder seat needs to be modified according to insert profile to ensure clearance. • When using a double-ended insert, grooving depth is limited by the insert. • For user guide, see pages B132-145. For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR full ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: SGTBU/SGTBN (F2) • UBHCR/L (F4).

CGHN-DG

Double-Ended Blades for External Grooving and Turning Self Clamped Inserts

W h1 B1

D=2T A

Designation CGHN 32-3DG CGHN 32-4DG CGHN 32-5DG CGHN 32-6DG

W min

W max

T turn

T groove

32.0 32.0 32.0 32.0

2.80 3.50 4.40 5.50

4.00 5.00 6.40 6.40

25.0 30.0 33.0 35.0

50.0 50.0 60.0 60.0

24.8 24.8 24.8 24.8

150.00 150.00 150.00 150.00

2.40 3.20 4.00 5.20

• DO-GRIP clamping insert is self-retained for long overhang. • For using TIP inserts, toolholder seat needs to be modified according to insert profile to ensure clearance. • When using a double-ended insert, grooving depth is limited by the insert. • For user guide, see pages B132-145. For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25) • SGTBU/SGTBN (F2) • UBHCR/L (F4).

Spare Parts Designation CGHN-DG

Extractor EDG 44A*

* Optional, should be ordered separately

B24

ISCAR

CGHN-P8

Blades for Deep Grooving and Turning

Tblade B1 h1 A 150˚

l1 W

Designation CGHN 52-P8 CGHN 53-P8

(1) (2)

T blade

Tmax-r

8.00 8.00

50.0 70.0

43.00 63.00

7.40 7.40

45.0 45.0

52.6 52.6

190.00 260.00

• For user guide, see pages B132-145. If D (workpiece) is smaller than 200 mm, then Tmax=48, if D (workpiece) is larger than 200 mm, then Tmax=43. (2) If D (workpiece) is smaller than 200 mm, then Tmax=68, if D (workpiece) is larger than 200 mm, then Tmax=63.

(1)

For inserts, see pages: GIMF (B29) • GIMM 8CC (E46) • GIMY (B30) • GIMY (Full Radius) (B32) • GIMY-F (B34) • GIPY (B46). For holders, see pages: SGTBK (F3) • SGTBU/SGTBN (F2).

Spare Parts Designation CGHN-P8

Screw

Key

SR 76-1637

HW 4.0

CGHR/L-P8DG

Double-Ended, Heavy Duty, Self Clamped Grooving and Turning Blades

CGHR

Tblade

CGHL

h1 A

l1 Designation CGHR/L 32-P8DG

T blade

8.00

40.0

6.80

24.8

32.0

150.00

• For user guide, see pages B132-145. For inserts, see pages: GIMF (B29) • GIMM 8CC (E46) • GIMY (B30) • GIMY (Full Radius) (B32) • GIMY-F (B34). For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25) • SGTBK (F3) • SGTBU/SGTBN (F2).

B25

Tools, Adapters and Blades (long pocket)

GHDR/L (Long Pocket)

External Holders for Turning, Grooving and Parting l1

l2 h

h h4

f Tmax-r

b W

Designation GHDR/L 25-8 GHDR/L 3225-8 GHDR/L 25-812 GHDR/L 32-8 GHDR/L 32-812 GHDR/L 32-836 GHDR/L 25-10 GHDR/L 32-10 GHDR/L 40-10

Right-hand shown

W min

W max

Tmax-r

6.60 6.60 6.60 6.60 6.60 7.00 8.60 8.60 8.60

8.30 8.30 8.30 8.30 8.30 8.30 11.10 11.10 11.10

25.00 25.00 12.00 25.00 12.00 36.00 25.00 25.00 25.00

25.0 32.0 25.0 32.0 32.0 32.0 25.0 32.0 40.0

25.0 25.0 25.0 32.0 32.0 32.0 25.0 32.0 40.0

150.00 168.50 140.00 170.00 160.00 170.00 150.00 170.00 200.00

22.0 22.0 22.0 29.0 29.0 28.9 21.3 28.3 36.3

6.00 5.90 5.90 6.00 5.90 6.30 7.40 7.40 7.40

40.0 40.0 33.0 40.0 33.0 56.0 43.0 43.0 43.0

7.6 8.0 7.6 -

• For user guide, see pages B132-145. For inserts, see pages: GDMF (B29) • GDMM-CC (E46) • GDMN (B31) • GDMU (B31) • GDMY (B30) • GDMY (Full Radius) (B33) • GDMY-F (B34) • GDPY (B36) • GIA-K (Long Pocket) (B44) • GIF (Long Pocket) (B43) • GIF-E (W=8,10 Full Radius) (B38) • GIF-E (W=8,10) (B35) • GIPA/GIDA 8 (Full Radius) (B48).

Spare Parts

Screw

Designation GHDR/L 25-8 GHDL 3225-8 GHDR/L 25-812 GHDR/L 32-8 GHDR/L 32-812 GHDR/L 32-836 GHDR/L 25-10 GHDR/L 32-10 GHDR/L 40-10

SR SR SR SR SR SR SR SR SR

Key

M6X25DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M8X20DIN912 M8X30DIN912 M8X30DIN912 M8X30DIN912

UNB. UNB. UNB. UNB. UNB.

HW HW HW HW HW HW HW HW HW

5.0 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0

GHDR/L-JHP (Long Pocket)

Grooving and Turning CUT-GRIP Toolholders with Channels for High Pressure Coolant l2 h

h l1

Bar Max

Tmax-r

b Right-hand shown

W Designation GHDR 32-8-JHP

W min

W max

Tmax-r

6.60

8.30

25.00

32.0

170.00

55.0

29.0

6.00

• For user guide see pages B132-148. For inserts, see pages: GDMF (B29) • GDMM-CC (E46) • GDMN (B31) • GDMU (B31) • GDMY (B30) • GDMY (Full Radius) (B33) • GDMY-F (B34) • GIA-K (Long Pocket) (B44) • GIF (Long Pocket) (B43) • GIF-E (W=8,10 Full Radius) (B38) • GIF-E (W=8,10) (B35) • GIPA/GIDA 8 (Full Radius) (B48).

Spare Parts Designation GHDR/L-JHP (Long Pocket)

Key

HW 5.0

Screw SR M6X25DIN912 UNB.

Flow Rate vs. Pressure Designation GHDR/L 32-8-JHP

B26

ISCAR

70 bar Flow Rate (liters/min)

100 bar Flow Rate (liters/min)

140 bar Flow Rate (liters/min)

13-16

19-21

22-24

GHAR/L-8

External Holders for Grooving and Turning Adapters GADR-8 h

h h4 l2

l1 b

f Tmax-r

GAFG-L-8 Designation GHAR/L 25-8 GHAR/L 32-8

GHAR

Right-hand shown

TG(1)

Tmax-r(2)

FG(3)

Tmax-a

25.0 32.0

150.00 170.00

45.0 45.0

14.0 7.0

GADR/L 8 GADR/L 8

25.50 25.50

GAFG...R/L-8 GAFG...R/L-8

25.00 25.00

• Adapters GADR/L-8 for turning and grooving, GAFG-R/L-8 for face-grooving. Adapters to be ordered separately. (2) See specific adapter dimensions (3) Adapters to be ordered separately.

(1)

For tools, see pages: GADR/L-8 (B28) • GAFG-R/L-8 (E42).

Spare Parts Designation GHAR/L-8

Side Locking Screw

Key

SR 14-519

T-20/5

Upper Locking Screw

Key 1

SR M6X25DIN912 UNB.

HW 5.0

GHAPR/L-8

External Holders for Grooving and Turning Perpendicularly Oriented Adapters l1 h

h h4

b Tmax-r GAFG…R-8 Designation GHAPR/L 32-8 (1)

GADL 8

GHAPR

Right-hand shown

TG(1)

Tmax-r(2)

FG(3)

Tmax-a

32.0

155.00

30.0

7.0

GADR/L 8

25.50

GAFG...R/L-8

26.00

Adapters to be ordered separately (2) See specific adapter dimensions (3) Adapters to be ordered separately.

For tools, see pages: GADR/L-8 (B28) • GAFG-R/L-8 (E42).

Spare Parts Designation GHAPR/L 32-8

Side Locking Screw

Key

SR 14-519

T-20/5

Upper Locking Screw

Key 1

SR M6X25DIN912 UNB.

HW 5.0

B27

GADR/L-8

Adapters for up to 25 mm Deep Machining l1 B1

Tmax-r A2 W

Designation GADR/L 8

Right-hand shown

W min

W max

Tmax-r

6.60

8.30

25.50

6.00

42.0

63.00

12.0

9.00

• For user guide, see pages B132-145. For inserts, see pages: GDMA (B47) • GDMF (B29) • GDMM-CC (E46) • GDMN (B31) • GDMU (B31) • GDMY (B30) • GDMY (Full Radius) (B33) • GDMY-F (B34) • GIA-K (Long Pocket) (B44) • GIF-E (W=8,10 Full Radius) (B38) • GIF-E (W=8,10) (B35) • GIPA 8-35V (V Shape) (C12) • GIPA/GIDA 8 (Full Radius) (B48). For holders, see pages: C#-GHAD-8 (G8) • C#-GHAPR/L-8 (G8) • GHAPR/L-8 (B27) • GHAR/L-8 (B27) • IM-GHAD-8 (G27) • IM-GHAPR/L-8 (G28).

CGHN-8-10D

Heavy Duty, Deep Grooving and Turning Blades Tblade B1

h1 A 150˚

l1 W Designation CGHN 52-8D CGHN 53-8D CGHN 52-10D CGHN 53-10D

W min

W max

T blade(1)

8.00 8.00 10.00 10.00

8.30 8.30 11.00 11.00

50.0 70.0 70.0 100.0

7.40 7.40 9.20 9.20

45.0 45.0 45.0 45.0

52.6 52.6 52.6 52.6

190.00 260.00 190.00 260.00

• For user guide, see pages B132-145. (1)

When using a double-ended insert, grooving depth is limited by the insert.

For inserts, see pages: GDMF (B29) • GDMN (B31) • GDMU (B31) • GDMY (B30) • GDMY (Full Radius) (B33) • GDMY-F (B34) • GDPY (B36) • GIF-E (W=8,10 Full Radius) (B38) • GIF-E (W=8,10) (B35) • GIPA 8-35V (V Shape) (C12) • GIPA/GIDA 8 (Full Radius) (B48). For holders, see pages: SGTBK (F3) • SGTBU/SGTBN (F2).

Spare Parts Designation CGHN 52-8D CGHN 53-8D CGHN 52-10D CGHN 53-10D

B28

ISCAR

Screw

Key

SR SR SR SR

HW HW HW HW

76-1637 76-1637 76-1289 76-1289

4.0 4.0 5.0 5.0

Utility Inserts

GIMF

Utility Single-Ended Inserts for Turning and Grooving ±0.1 7º 15.3Ref

5 M

W R Dimensions

IC5010

IC907

IC806

3.2 4.0 4.0 5.0 5.0 6.0

IC428

0.60 0.20 0.80 0.50 0.80 0.80

IC20

4.00 5.00 5.00 6.00 6.00 8.00

IC908

IC808

R±0.05

IC8250

W±0.05

IC830

Designation GIMF 406 GIMF 502 GIMF 508 GIMF 605 GIMF 608 GIMF 808

Recommended Machining Data

Tough Ö Hard

l l

f turn

f groove

(mm)

(mm/rev)

0.75-2.40 0.25-3.00 1.00-3.00 0.60-3.60 1.00-3.60 1.00-4.80

0.19-0.25 0.18-0.26 0.23-0.35 0.22-0.36 0.24-0.42 0.32-0.56

0.09-0.16 0.11-0.18 0.11-0.21 0.13-0.23 0.13-0.25 0.18-0.34

• Dmin for internal applications = 70 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGFG 51-P8 (E42) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-P8 (B25) • CGHN-S (B23) • CGHR/L-P8DG (B25) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18).

GDMF

Utility Double-Ended Inserts for Turning and Grooving

30 Ref. 7

6.4

W R

Dimensions

R±0.05

Tmax-r

IC8250

IC808

IC428

8.00

0.80

27.00

6.0

IC5010

W±0.05

IC830

Designation GDMF 808

Recommended Machining Data

Tough Ö Hard

(mm)

(mm/rev)

1.00-4.80

0.32-0.56

0.18-0.34

f turn

f groove

• Dmin for internal machining = 65 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

B29

GIMY

Utility Single-Ended Inserts, for Grooving and Turning ±0.1 7˚ M

15.3 Ref. M

W R

R GIMY 8, 10

GIMY 3

Dimensions

2.4 6.0 8.0

IC806

0.40 0.80 0.80

IC20

3.00 8.00 10.00

IC908

IC808

R±0.05

IC8250

W±0.05

IC830

Designation GIMY 304 GIMY 808 GIMY 1008

Recommended Machining Data

Tough Ö Hard

l l

f turn

f groove

(mm)

(mm/rev)

0.50-1.80 1.00-4.80 1.00-6.00

0.16-0.20 0.32-0.56 0.35-0.65

0.07-0.12 0.18-0.34 0.22-0.40

• Dmin for internal applications =70mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGFG 51-P8 (E42) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-P8 (B25) • CGHN-S (B23) • CGHR/L-P8DG (B25) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104)

GDMY

Utility Double-Ended Inserts, for Turning and Grooving

±0.1

30 Ref.

Tmax-a D1

7°

6.4

W M

Dimensions

IC428

6.0

50.0

27.00

IC5010

Tmax-r

IC20

0.80

D1 min

IC808

8.00

IC8250

W±0.05 R±0.05

IC830

Designation GDMY 808

Recommended Machining Data

Tough Ö Hard

(mm)

(mm/rev)

1.00-4.80

0.32-0.56

0.18-0.34

f turn

f groove

B30

ISCAR

GIMN

Utility Single-Ended Groove-Turn Inserts for Machining Ductile Materials ±0.1 7°

15.3 Ref. W M

Dimensions

R±0.05

3.00 4.00 5.00 6.00

0.21 0.60 0.80 0.80

2.4 3.4 4.1 5.0

IC907

W±0.05

IC908

Designation GIMN 302 GIMN 406 GIMN 508 GIMN 608

Recommended Machining Data

Tough Ö Hard

l l l

l l

f turn

f groove

(mm)

(mm/rev)

0.30-1.20 0.75-1.60 1.00-2.00 1.00-2.40

0.07-0.11 0.11-0.18 0.15-0.25 0.18-0.30

0.04-0.09 0.05-0.14 0.06-0.18 0.07-0.22

• Dmin for internal applications = 70 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18).

GDMN

Utility Double-Ended Inserts for Turning and Grooving Ductile Materials ±0.1

30 Ref.

7°

6.4

M W R

Dimensions

R±0.05

Tmax-r

IC8250

8.00

0.80

27.00

6.0

IC808

W±0.05

IC830

Designation GDMN 808

Recommended Machining Data

Tough Ö Hard

(mm)

(mm/rev)

1.00-3.20

0.20-0.35

0.10-0.30

f turn

f groove

GDMU

Utility Inserts for Heavy Grooving on Ductile Materials ±0.1

30 Ref.

R 7°

6.4

W M

Dimensions

W±0.05

R±0.05

IC8250

Recommended Machining Data

IC830

Designation GDMU 808

Tough Ö Hard

(mm/rev)

8.00

0.80

6.0

0.10-0.24

f groove

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

B31

GIMY (Full Radius)

Utility Single-Ended Inserts, for Grooving and Profiling ±0.1 7°

15.3 Ref. W M

R Dimensions

2.4 3.2 3.9 5.0 5.1 5.6

IC20N

1.50 2.00 2.50 3.00 3.18 4.00

IC806

3.00 4.00 5.00 6.00 6.35 8.00

IC20

IC808

R±0.05

IC8250

W±0.05

IC830

Designation GIMY 315 GIMY 420 GIMY 525 GIMY 630 GIMY 635-318 GIMY 840

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.00-1.50 0.00-2.00 0.00-2.50 0.00-3.00 0.00-3.10 0.00-4.00

0.18-0.26 0.20-0.28 0.23-0.42 0.24-0.50 0.25-0.53 0.32-0.67

0.07-0.13 0.09-0.17 0.11-0.21 0.13-0.25 0.14-0.27 0.18-0.34

• Dmin for internal application=70 mm • Can cut arcs to 250° • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGFG 51-P8 (E42) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-P8 (B25) • CGHN-S (B23) • CGHR/L-P8DG (B25) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

GIMY 1260

Utility Single-Ended Inserts, for External Grooving and Profiling

±0.1

24 Ref. 7°

6.86

W R

Dimensions

R±0.05

IC8250

IC808

12.00

6.00

9.5

• Toolholder seat needs to be modified according to insert profile to ensure clearance. • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGHR/L-12-14D (B69) • GHDR/L/N 12/14 (B68).

B32

ISCAR

f turn

f groove

IC20

W±0.05

IC830

Designation GIMY 1260

Recommended Machining Data

Tough Ö Hard

(mm)

(mm/rev)

0.00-6.00

0.42-0.86

0.26-0.45

GDMY (Full Radius)

Utility Double-Ended Full Radius Inserts for Grooving and Profiling ±0.1

30 Ref.

Tmax-a

7°

6.4

R Dimensions

50.0

25.00

IC806

5.6

IC5010

4.00

IC428

8.00

D1 min Tmax-r

IC20

IC808

R±0.05

IC8250

W±0.05

IC830

Designation GDMY 840

Recommended Machining Data

Tough Ö Hard

(mm)

0.00-4.00

f turn

f groove

(mm/rev)

0.32-0.67

0.18-0.34

• Can cut arcs to 250° • Dmin for internal machining = 65 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDKR/L (C10) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFG-R/L-8 (E39) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

B33

GIMY-F

Utility Single-Ended Inserts, for Grooving and Profiling Ductile Materials

±0.1 7° 5

15.3 M

W R

Dimensions

3.00 5.00 6.00 8.00

1.50 2.50 3.00 4.00

2.4 3.9 5.0 5.6

IC806

IC908

R±0.05

IC808

W±0.05

IC8250

Designation GIMY 315F GIMY 525F GIMY 630F GIMY 840F

Recommended Machining Data

Tough Ö Hard

l l l

l l

f turn

f groove

(mm)

(mm/rev)

0.00-1.50 0.00-2.50 0.00-3.00 0.00-4.00

0.18-0.26 0.23-0.42 0.24-0.50 0.32-0.67

0.07-0.13 0.11-0.21 0.13-0.25 0.18-0.34

• Dmin for internal applications =70 mm • Can cut arcs to 250° • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGFG 51-P8 (E42) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-P8 (B25) • CGHN-S (B23) • CGHR/L-P8DG (B25) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

GDMY-F

Utility Double-Ended Inserts, for Grooving and Profiling Ductile Materials

30 Ref.

±0.1

6.3 Ref.

7º W R

Dimensions

R±0.05

Tmax-r

8.00

4.00

5.6

25.00

IC908

W±0.05

IC808

Designation GDMY 840F

Recommended Machining Data

Tough Ö Hard

(mm)

(mm/rev)

0.00-4.00

0.32-0.67

0.18-0.34

f turn

f groove

• Dmin for internal applications =65 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFG-R/L-8 (E39) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

B34

ISCAR

Precision Ground Inserts

GIF-E (W=4-6)

Precision Double-Ended Inserts for Turning and Grooving

±0.025 7° 5

15.3 Ref.

W R

Dimensions

4.00 4.00 4.00 5.00 5.00 5.00 6.00 6.00 6.00

0.40 0.60 0.80 0.40 0.60 0.80 0.40 0.80 1.20

3.2 3.2 3.2 4.0 4.0 4.0 4.8 4.8 4.8

13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00

IC807

Tmax-r

IC20

IC808

R±0.05

IC8250

W±0.02

IC830

Designation GIF 4.00E-0.40 GIF 4.00E-0.60 GIF 4.00E-0.80 GIF 5.00E-0.40 GIF 5.00E-0.60 GIF 5.00E-0.80 GIF 6.00E-0.40 GIF 6.00E-0.80 GIF 6.00E-1.20

Recommended Machining Data

Tough Ö Hard

l l

(mm) 0.50-2.40 0.75-2.40 1.00-2.40 0.50-3.00 0.75-3.00 1.00-3.00 0.50-3.60 1.00-3.60 1.45-3.60

f turn

f groove

0.18-0.24 0.19-0.25 0.20-0.28 0.20-0.30 0.21-0.32 0.23-0.35 0.22-0.36 0.24-0.42 0.24-0.46

0.09-0.15 0.09-0.16 0.09-0.17 0.11-0.19 0.11-0.20 0.11-0.21 0.13-0.23 0.13-0.25 0.13-0.25

(mm/rev) (mm/rev)

• Dmin for internal machining = 70 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18).

GIF-E (W=8,10)

Precision Double-Ended Inserts for Turning and Grooving

±0.025

30 Ref.

7°

6.4

M W R

Dimensions

IC807

IC806

27.00 27.00 27.00 27.00 27.00

IC5010

6.0 6.0 6.0 8.0 8.0

IC428

0.40 0.80 1.20 0.80 1.20

IC20

8.00 8.00 8.00 10.00 10.00

M Tmax-r

IC808

R±0.05

IC8250

W±0.02

IC830

Designation GIF 8.00E-0.40 GIF 8.00E-0.80 GIF 8.00E-1.20 GIF 10.00E-0.80 GIF 10.00E-1.20

Recommended Machining Data

Tough Ö Hard

l l

(mm) 0.50-4.80 1.00-4.80 1.45-4.80 1.00-6.00 1.45-6.00

f turn

f groove

0.29-0.48 0.32-0.56 0.32-0.62 0.35-0.65 0.35-0.72

0.18-0.31 0.18-0.34 0.18-0.34 0.22-0.40 0.22-0.40

(mm/rev) (mm/rev)

B35

GIP-E

Precision Double-Ended Inserts for Turning and Grooving

±0.025 7° 5

15.3 Ref.

W R

Dimensions

Recommended Machining Data

IC20N

IC806

IC807

IC5010

IC428

13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00

IC20

2.4 2.4 2.4 2.4 3.2 3.2 3.2 4.0 4.0 4.0 4.0 4.8 4.8 4.8 4.8

IC908

Tmax-r

IC808

IC8250

Tough Ö Hard

IC830

Designation W±0.02 R±0.05 0.00 GIP 3.00E-0.00 3.00 0.20 GIP 3.00E-0.20 3.00 0.40 GIP 3.00E-0.40 3.00 0.80 GIP 3.00E-0.80 3.00 0.40 GIP 4.00E-0.40 4.00 0.60 GIP 4.00E-0.60 4.00 0.80 GIP 4.00E-0.80 4.00 0.55 GIP 4.78E-0.55 4.78 0.40 GIP 5.00E-0.40 5.00 0.60 GIP 5.00E-0.60 5.00 0.80 GIP 5.00E-0.80 5.00 0.55 GIP 5.55E-0.55 5.55 0.80 GIP 6.00E-0.80 6.00 1.20 GIP 6.00E-1.20 6.00 0.80 GIP 6.35E-0.80 6.35

l l l

l l

l l l l

f turn

f groove

(mm)

(mm/rev)

0.00-1.80 0.25-1.80 0.50-1.80 1.00-1.80 0.50-2.40 0.75-2.40 1.00-2.40 0.70-2.80 0.50-3.00 0.75-3.00 1.00-3.00 0.70-3.30 1.00-3.60 1.45-3.60 1.00-3.80

0.12-0.16 0.15-0.20 0.17-0.22 0.19-0.26 0.19-0.26 0.21-0.28 0.22-0.31 0.21-0.31 0.22-0.33 0.23-0.35 0.24-0.39 0.21-0.36 0.26-0.46 0.26-0.51 0.27-0.49

0.07-0.11 0.08-0.13 0.08-0.14 0.08-0.15 0.10-0.18 0.10-0.19 0.10-0.20 0.12-0.20 0.13-0.21 0.13-0.22 0.13-0.23 0.14-0.23 0.15-0.27 0.15-0.27 0.16-0.29

GDPY

Precision Double-Ended Inserts for External Heavy-Duty Turning and Grooving

±0.025

30 Ref. 7°

6.4

W R

Dimensions

10.00 10.00 10.00 11.00 11.00

0.80 1.20 2.00 1.20 2.00

8.0 8.0 8.0 8.0 8.0

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGHN-8-10D (B28) • GHDR/L (Long Pocket) (B26).

B36

ISCAR

IC20

R±0.05

IC8250

W±0.02

IC830

Designation GDPY 10.00-0.80 GDPY 10.00-1.20 GDPY 10.00-2.00 GDPY 11.00-1.20 GDPY 11.00-2.00

Recommended Machining Data

Tough Ö Hard

l l

f turn

f groove

(mm)

(mm/rev)

1.00-6.00 1.45-6.00 2.40-6.00 1.45-6.60 2.40-6.60

0.35-0.65 0.45-0.80 0.35-0.78 0.39-0.73 0.39-0.79

0.22-0.40 0.22-0.40 0.22-0.40 0.24-0.41 0.24-0.41

GIF-E (W=4-6 Full Radius)

Precision Double-Ended Full Radius Inserts, for Profiling and Grooving

±0.025 7° 5

15.3 Ref. W M

R=W/2

Dimensions

Tmax-r

4.00 5.00 6.00

2.00 2.50 3.00

3.2 4.0 4.8

11.80 11.30 10.80

IC20

R±0.05

IC8250

W±0.02

IC830

Designation GIF 4.00E-2.00 GIF 5.00E-2.50 GIF 6.00E-3.00

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.00-2.00 0.00-2.50 0.00-3.00

0.20-0.34 0.23-0.42 0.24-0.50

0.09-0.17 0.11-0.21 0.13-0.25

B37

GIF-E (W=8,10 Full Radius)

Precision Double-Ended Full Radius Inserts, for Grooving and Profiling ±0.025

30 Ref.

7°

6.4 M

W R Dimensions

R±0.05

8.00 10.00

4.00 5.00

6.0 8.0

IC8250

W±0.02

IC830

Designation GIF 8.00E-4.00 GIF 10.00E-5.00

Recommended Machining Data

Tough Ö Hard

l l

f turn

f groove

(mm)

(mm/rev)

0.00-4.00 0.00-5.00

0.32-0.67 0.35-0.78

0.18-0.34 0.22-0.40

GIP-E (Full Radius)

Precision Double-Ended Full Radius Inserts, for Grooving and Profiling ±0.025 7° 5

15.3 Ref. W M

R=W/2

Dimensions

IC428

IC5010

IC807

12.30 11.80 11.30 10.80 10.63

IC20

2.4 3.2 4.0 4.8 4.8

IC808

Tmax-r

IC8250

IC830

Designation W±0.02 R±0.05 1.50 GIP 3.00E-1.50 3.00 2.00 GIP 4.00E-2.00 4.00 2.50 GIP 5.00E-2.50 5.00 3.00 GIP 6.00E-3.00 6.00 3.18 GIP 6.35E-3.18 6.35

Recommended Machining Data

Tough Ö Hard

(mm) 0.00-1.50 0.00-2.00 0.00-2.50 0.00-3.00 0.00-3.10

f turn

f groove

0.18-0.28 0.20-0.34 0.25-0.42 0.27-0.54 0.29-0.57

0.08-0.15 0.10-0.20 0.13-0.23 0.15-0.27 0.16-0.29

(mm/rev) (mm/rev)

B38

ISCAR

GIP (Flat Top W<M)

Flat Top Precision Double-Ended Inserts for Grooving

15.3 Ref.

±0.025

5 M Tmax-r

Dimensions

Tmax-r

0.50 0.80 1.04 1.20 1.40 1.47 1.57 1.70 1.78 1.96

0.00 0.00 0.00 0.00 0.00 0.00 0.15 0.10 0.18 0.15

1.00 1.60 2.00 2.00 2.00 2.50 2.70 3.00 3.00 3.00

2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

IC20

R±0.03

IC808

W±0.02

IC830

Designation GIP 0.50-0.00 GIP 0.80-0.00 GIP 1.04-0.00 GIP 1.20-0.00 GIP 1.40-0.00 GIP 1.47-0.00 GIP 1.57-0.15 GIP 1.70-0.10 GIP 1.78-0.18 GIP 1.96-0.15

Recommended Machining Data

Tough Ö Hard

IC20N

7°

IC807

l l l

f groove

(mm/rev) 0.02-0.04 0.02-0.04 0.02-0.05 0.03-0.05 0.03-0.06 0.03-0.06 0.04-0.06 0.04-0.07 0.04-0.07 0.04-0.08

• Dmin for internal machining = 70 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GHDR/L (Short Pocket) (B19) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18).

B39

GIP (Full Radius W<M)

Flat Top Precision Double-Ended Inserts with Full Radius for Grooving 15.3 Ref.

±0.025 7° 5 W

R=W/2

Tmax-r

Dimensions

0.50 0.70 0.79 1.00 1.20

2.00 2.00 2.70 3.00 4.70

2.2 2.2 2.2 2.2 2.4

IC806

1.00 1.40 1.57 2.00 2.39

IC807

IC20

Tmax-r

IC908

R±0.05

IC808

W±0.02

IC830

Designation GIP 1.00-0.50 GIP 1.40-0.70 GIP 1.57-0.79 GIP 2.00-1.00 GIP 2.39-1.20

Recommended Machining Data

Tough Ö Hard

l l

f groove

(mm/rev) 0.03-0.06 0.04-0.07 0.04-0.08 0.05-0.11 0.06-0.12

GIG

Precision Double-Ended Inserts for Grooving ±0.025 7° 5

M Tmax-r

Dimensions

W±0.02

R±0.03

Tmax-r

1.04 1.20 1.25 1.40 1.45 1.47 1.50 1.57 1.70 1.78 1.85 1.86 1.96 2.00 2.22 2.30

0.00 0.00 0.10 0.00 0.10 0.00 0.10 0.15 0.10 0.18 0.15 0.15 0.15 0.20 0.15 0.20

2.00 2.00 2.00 2.00 2.00 2.50 2.50 2.70 3.00 3.00 3.00 3.00 3.00 3.00 3.50 3.50

2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2 2.2

IC830

Designation GIG 1.04-0.00 GIG 1.20-0.00 GIG 1.25-0.10 GIG 1.40-0.00 GIG 1.45-0.10 GIG 1.47-0.00 GIG 1.50-0.10 GIG 1.57-0.15 GIG 1.70-0.10 GIG 1.78-0.18 GIG 1.85-0.15 GIG 1.86-0.15 GIG 1.96-0.15 GIG 2.00-0.20 GIG 2.22-0.15 GIG 2.30-0.20

l l l

l l l l

l l l

l l

For tools, see pages: GHDR/L (Short Pocket) (B19) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

ISCAR

l l

• Dmin for internal machining = 70 mm • For cutting speed recommendations and user guide, see pages B132-145.

B40

Recommended Machining Data

Tough Ö Hard

IC20

15.3 Ref.

IC808

f groove

(mm/rev) 0.02-0.03 0.02-0.03 0.02-0.04 0.02-0.04 0.02-0.04 0.02-0.04 0.02-0.04 0.03-0.05 0.03-0.05 0.03-0.05 0.03-0.05 0.03-0.05 0.03-0.06 0.04-0.06 0.04-0.06 0.04-0.07

GIP

Precision Double-Ended Inserts for Grooving

±0.025 7° 5

15.3 Ref.

W M

Dimensions

0.15 0.15 0.20 0.10 0.20 0.20 0.00 0.20 0.40 0.15 0.20 0.10 0.20 0.20 0.20 0.20 0.80 0.10 0.40 0.40 0.80

3.50 4.70 5.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00

2.2 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 2.4 3.2 3.2 3.2 3.2 3.2 3.2 4.0 4.8 4.8

IC20N

2.22 2.39 2.47 2.70 2.70 2.87 3.00 3.00 3.00 3.15 3.18 3.30 3.48 3.56 3.74 3.98 4.00 4.23 5.00 6.00 6.00

IC807

IC20

Tmax-r

IC808

R±0.03

IC8250

W±0.02

IC830

Designation GIP 2.22-0.15 GIP 2.39-0.15 GIP 2.47-0.20 GIP 2.70-0.10 GIP 2.70-0.20 GIP 2.87-0.20 GIP 3.00-0.00 GIP 3.00-0.20 GIP 3.00-0.40 GIP 3.15-0.15 GIP 3.18-0.20 GIP 3.30-0.10 GIP 3.48-0.20 GIP 3.56-0.20 GIP 3.74-0.20 GIP 3.98-0.20 GIP 4.00-0.80 GIP 4.23-0.10 GIP 5.00-0.40 GIP 6.00-0.40 GIP 6.00-0.80

Recommended Machining Data

Tough Ö Hard

IC806

l l

l l l

l l

l l l l

f groove

(mm/rev) 0.05-0.09 0.05-0.09 0.06-0.10 0.06-0.10 0.07-0.11 0.07-0.12 0.07-0.11 0.08-0.13 0.08-0.14 0.07-0.12 0.08-0.13 0.07-0.12 0.09-0.15 0.09-0.15 0.09-0.16 0.10-0.17 0.10-0.20 0.10-0.16 0.13-0.21 0.15-0.25 0.15-0.27

B41

GIP (Full Radius)

Precision Double-Ended, Full Radius Inserts for Grooving ±0.025 7° 15.3 Ref.

W R=W/2

Dimensions

3.00 3.18 3.98 4.78 5.00

1.50 1.59 1.99 2.39 2.50

12.30 12.20 11.80 11.40 11.30

2.4 2.4 3.2 4.8 4.0

IC20

Tmax-r

IC808

R±0.05

IC8250

W±0.02

IC830

Designation GIP 3.00-1.50 GIP 3.18-1.59 GIP 3.98-1.99 GIP 4.78-2.39 GIP 5.00-2.50

Recommended Machining Data

Tough Ö Hard

l l

f groove

(mm/rev) 0.08-0.15 0.08-0.16 0.10-0.20 0.12-0.22 0.13-0.23

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

GIF

Precision Double-Ended Inserts for Grooving

±0.025 7∞

15.3 Ref.

W R

Dimensions

Tmax-r

3.48 3.56 3.74 3.98 4.23 4.45 4.78 4.86 5.28 5.39 5.90 6.35 6.35

0.20 0.20 0.20 0.20 0.10 0.15 0.55 0.30 0.20 0.20 0.20 0.50 0.55

3.2 3.2 3.2 3.2 3.2 4.0 4.0 4.0 4.0 4.0 4.8 4.8 4.8

13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00 13.00

IC20

IC808

R±0.03

IC8250

W±0.02

IC830

Designation GIF 3.48-0.20 GIF 3.56-0.20 GIF 3.74-0.20 GIF 3.98-0.20 GIF 4.23-0.10 GIF 4.45-0.15 GIF 4.78-0.55 GIF 4.86-0.30 GIF 5.28-0.20 GIF 5.39-0.20 GIF 5.90-0.20 GIF 6.35-0.50 GIF 6.35-0.55

Recommended Machining Data

Tough Ö Hard

f groove

(mm/rev) 0.08-0.12 0.08-0.13 0.08-0.13 0.09-0.14 0.08-0.13 0.09-0.14 0.11-0.18 0.11-0.18 0.12-0.18 0.12-0.19 0.12-0.21 0.14-0.24 0.14-0.24

B42

ISCAR

GIF (Long Pocket)

Precision Double-Ended Inserts for Grooving

±0.025

30 Ref. 7˚

6.4

W M

Dimensions

R±0.03

Tmax-r

8.00 8.00

0.40 0.80

6.0 6.0

27.00 27.00

IC806

W±0.02

IC20

Designation GIF 8.00-0.40 GIF 8.00-0.80

Tough Ö Hard

Recommended Machining Data

f groove

f face-groove

0.18-0.31 0.18-0.34

0.14-0.23 0.14-0.25

(mm/rev)

• Dmin for internal machining = 65 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFGR/L-8 (E40).

GIF (Full Radius)

Precision Double-Ended Full Radius Inserts for Grooving ±0.025 7°

5 15.3 Ref.

W M

R=W/2 Dimensions

Tmax-r

4.78 6.35

2.39 3.18

4.0 4.8

11.40 10.60

f groove

IC20

R±0.05

IC808

W±0.02

IC8250

Designation GIF 4.78-2.39 GIF 6.35-3.18

Recommended Machining Data

Tough Ö Hard

(mm/rev)

0.11-0.20 0.14-0.27

• Dmin for internal machining = 70 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) () • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18).

B43

Cast Iron

GIA-K (W=3-6)

Flat Top Precision Double-Ended Inserts with T-Land for Machining Cast Iron ±0.025 15° 7°

15.3 Ref.

W R

Dimensions

R±0.05

Tmax-r

3.00 4.00 4.00 5.00 6.00

0.40 0.40 0.80 0.80 0.80

2.4 3.2 3.2 4.0 4.8

13.00 13.00 13.00 13.00 13.00

IC5010

W±0.02

IC428

Designation GIA 3.00K-0.40 GIA 4.00K-0.40 GIA 4.00K-0.80 GIA 5.00K-0.80 GIA 6.00K-0.80

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.50-1.80 0.50-2.40 1.00-2.40 1.00-3.00 1.00-3.60

0.12-0.20 0.16-0.27 0.18-0.32 0.23-0.40 0.27-0.48

0.07-0.13 0.09-0.18 0.09-0.19 0.11-0.24 0.14-0.29

• Dmin for internal machining = 70mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18).

GIA-K (Long Pocket)

Flat Top Precision Double-Ended Inserts with T-Land, for Machining Cast Iron ±0.025

30 Ref.

15° 7° D1

6.4 M

W R

Dmin= 80 mm

Dimensions

8.00 8.00

R±0.05 0.80 1.20

M 6.0 6.0

Tmax-r 25.00 25.00

D1 min 160.0 160.0

IC5010

W±0.02

IC428

Designation GIA 8.00K-0.80 GIA 8.00K-1.20

Tough Ö Hard

Recommended Machining Data

(mm) 1.00-4.80 1.45-4.80

f turn

(mm/rev) 0.36-0.64 0.36-0.70

• Dmin for internal machining = 65 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

B44

ISCAR

f groove

(mm/rev) 0.18-0.38 0.18-0.38

Hardened Steel

GITM

CBN Tipped Inserts for Turning and Grooving on Hard Ferrous Materials

0.15

±0.025

0.2 20°

30°

7° IB20H

IB50 / IB10H

15 Ref. W

M R

Dimensions

3.00 4.00 5.00 6.00 8.00

0.20 0.20 0.40 0.40 0.40

2.4 3.2 4.0 4.8 6.0

IB10H

R±0.05

IB50

W±0.02

IB20H

Designation GITM 3.00K-0.20 GITM 4.00K-0.20 GITM 5.00K-0.40 GITM 6.00K-0.40 GITM 8.00K-0.40

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.00-0.30 0.00-0.40 0.00-0.50 0.00-0.60 0.00-0.80

0.02-0.07 0.03-0.09 0.05-0.13 0.05-0.15 0.07-0.20

0.02-0.05 0.02-0.07 0.03-0.10 0.04-0.12 0.05-0.16

• Dmin for internal machining = 70mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

GITM (Full Radius)

CBN Tipped Inserts, Full Radius for Turning and Grooving on Hard Ferrous Materials ±0.025

0.2 20°

30°

IB20H

7°

15 Ref.

IB50 / IB10H

200°

R Dimensions

Recommended Machining Data

W±0.02

R±0.05

D1 min

3.00 4.00 5.00 6.00 8.00

1.50 2.00 2.50 3.00 4.00

2.4 3.2 3.9 5.0 5.6

160.0 160.0 160.0 160.0 160.0

IB50

Tough Ö Hard

IB20H

Designation GITM 3.00K-1.50 GITM 4.00K-2.00 GITM 5.00K-2.50 GITM 6.00K-3.00 GITM 8.00K-4.00

IB10H

0.15

(mm) 0.00-0.30 0.00-0.40 0.00-0.50 0.00-0.60 0.00-0.80

f turn

f groove

0.03-0.10 0.04-0.14 0.05-0.18 0.06-0.22 0.08-0.29

0.02-0.06 0.02-0.09 0.03-0.11 0.04-0.13 0.05-0.17

(mm/rev) (mm/rev)

• Dmin for internal machining = 70mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

B45

High Temperature Alloys

• Aluminum

GIPY

Single-Ended Full Radius Sharp Edged Precision Inserts for Profiling of High Temperature Alloys ±0.025 7°

15.3 Ref.

W R

Dimensions

3.00 4.00 5.00 6.00 8.00

1.50 2.00 2.50 3.00 4.00

2.4 3.2 3.9 5.0 5.6

IC806

IC907

R±0.05

IC07

W±0.02

IC20

Designation GIPY 3.00-1.50 GIPY 4.00-2.00 GIPY 5.00-2.50 GIPY 6.00-3.00 GIPY 8.00-4.00

Recommended Machining Data

Tough Ö Hard

l l

f turn

f groove

(mm/rev)

0.19-0.28 0.22-0.37 0.24-0.46 0.26-0.55 0.34-0.74

0.08-0.15 0.10-0.20 0.13-0.23 0.15-0.27 0.20-0.36

• Can cut arcs to 250° • Dmin for internal machining = 70 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-P8 (B25) • CGHN-S (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

GIPA (W=3-6)

Double-Ended Precision Ground Inserts with a Polished Top Rake, for Machining Aluminum ±0.025 7°

15 Ref.

W R

M GIPA…D-ID5

(1)

W±0.02

R±0.03

3.00 3.00 4.00 5.00 6.00

0.20 0.20 0.40 0.40 0.40

2.4 2.4 3.2 4.0 4.8

ID5

Designation GIPA 3.00-0.20 GIPA 3.00-0.20-D GIPA 4.00-0.40 GIPA 5.00-0.40 GIPA 6.00-0.40

Recommended Machining Data

IC20

Dimensions

l l l l l

f turn

f groove

(mm)

(mm/rev)

0.25-1.80 0.25-1.80 0.50-2.40 0.50-3.00 0.50-3.60

0.12-0.20 0.12-0.25 0.14-0.31 0.16-0.34 0.19-0.41

0.08-0.14 0.09-0.16 0.10-0.20 0.11-0.23 0.11-0.26

• Dmin for internal machining = 70 mm • For cutting speed recommendations and user guide, see pages B132-145. (1)

Single-ended PCD tipped insert

For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHIUR/L-UC (C9) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

B46

ISCAR

Aluminum

GDMA

Utility Double-Ended Insert with a Polished Top Rake, for Machining Aluminum ±0.1

30 Ref. 7°

6.4

W M

Can cut arcs to 250°

Dimensions

R±0.05

8.00

4.00

5.6

IC507

W±0.05

IC07

Designation GDMA 840

Recommended Machining Data

Tough Ö Hard

(mm)

(mm/rev)

0.00-4.00

0.24-0.67

0.14-0.38

f turn

f groove

• For heavy-duty machining • Dmin for internal machining = 65 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CF5 GHIFR-8A (C2) • CF5 GHIUR-15A (C3) • GADR/L-8 (B28) • GHDKR/L (C10) • GHIFR/L-A (C9) • GHIR/L (W=7.0-8.3) (B93) • GHIUR/L-C-A(15° & 27.5°)Bars (C8) • GHIUR/L-UC (C9).

GIPA (Full Radius W=3-6)

Precision Double-Ended Inserts with Polished Top Rake, for Machining Aluminum ±0.025 7° 5

15 Ref. W M

Dimensions

R±0.05

3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00

1.50 1.50 1.50 2.00 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00

2.4 2.4 2.4 3.2 3.2 3.2 3.9 3.9 3.9 4.8 4.8 4.8 4.8 4.8

ID5

W±0.02

IC20

Designation GIPA 3.00-1.50 GIPA 3.00-1.50-D (1) GIPA 3.00-1.50YZ-D (2) GIPA 4.00-2.00 GIPA 4.00-2.00-D (1) GIPA 4.00-2.00YZ-D (2) GIPA 5.00-2.50 GIPA 5.00-2.50-D (1) GIPA 5.00-2.50YZ-D (2) GIPA 6.00-3.00 GIPA 6.00-3.00-D (1) GIPA 6.00-3.00YZ GIPA 6.00-3.00YZ-D (2) GIPA 6.00-3.00CB (3)

Recommended Machining Data

Tough Ö Hard

IC806

l l l l

l l l

l l l l l

f turn

f groove

(mm)

(mm/rev)

0.00-1.50 0.00-1.50 0.00-1.50 0.00-2.00 0.00-2.00 0.00-2.00 0.00-2.50 0.00-2.50 0.00-2.50 0.00-3.00 0.00-3.00 0.00-3.00 0.00-3.00 0.00-3.00

0.15-0.30 0.19-0.36 0.19-0.36 0.20-0.43 0.25-0.53 0.25-0.53 0.21-0.48 0.22-0.60 0.22-0.60 0.21-0.58 0.26-0.72 0.21-0.58 0.26-0.72 0.21-0.58

0.08-0.16 0.09-0.19 0.09-0.19 0.10-0.22 0.12-0.26 0.12-0.26 0.09-0.24 0.11-0.30 0.11-0.30 0.11-0.29 0.13-0.36 0.11-0.29 0.13-0.36 0.11-0.29

• For cutting speed recommendations and user guide, see pages B132-145. (1)

Single-ended PCD tipped insert (2) Single-ended molded PCD chipformer tipped insert (3) Single-ended flat PCD tipped insert with chip deflector

For tools, see pages: C#-GHDR/L (G11) • CF5 GHIUR-15A (C3) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • CGPAD (B23) • GHDKR/L (C10) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHIFR/L-A (C9) • GHIUR/L-C-A(15° & 27.5°)Bars (C8) • GHMPR/L (B18) • GHMR/L (B18) • GHSR/L (B104).

B47

Aluminum • Next to Shoulder

GIPA/GIDA 8 (Full Radius)

Precision Double-Ended Inserts with Polished Top Rake, for Machining Aluminum ±0.025

30 Ref.

10°

7°

6.4 GIDA 80-40

GIDA 80-40CB

M GIPA 8.00-4.00

(1)

W±0.02

R±0.05

8.00 8.00 8.00 8.00 8.00 8.00

4.00 4.00 4.00 4.00 4.00 4.00

5.6 5.6 5.6 5.6 5.6 6.0

ID5

Designation GIDA 80-40 GIDA 80-40-D GIDA 80-40CB-D GIDA 80-40YZ GIDA 80-40YZ-D GIPA 8.00-4.00

Recommended Machining Data

IC20

Dimensions

l l l l l l

f turn

f groove

(mm)

(mm/rev)

0.00-4.00 0.00-4.00 0.00-4.00 0.00-4.00 0.00-4.00 0.00-4.00

0.24-0.67 0.24-0.67 0.24-0.67 0.24-0.67 0.35-0.96 0.24-0.67

0.14-0.38 0.14-0.38 0.14-0.38 0.14-0.38 0.18-0.48 0.14-0.38

• ID5 is a single-ended PCD tipped insert • For cutting speed recommendations and user guide, see pages B132-145. (1)

Should be clamped on GHDR/L...-8 only

For tools, see pages: C#-GHDR/L (G11) • CF5 GHIFR-8A (C2) • CF5 GHIUR-15A (C3) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDKR/L (C10) • GHDR/L (Long Pocket) (B26) • GHDR/L-8A (C10) • GHDR/L-JHP (Long Pocket) (B26) • GHFGR/L-8 (E40) • GHIFR/L-A (C9) • GHIR/L (W=7.0-8.3) (B93) • GHIUR/L-C-A(15° & 27.5°)Bars (C8) • GHIUR/L-UC (C9).

GIP-RX/LX

Precision Double-Ended Inserts for External Grooving Next to a Shoulder 15.3 Ref

±0.025 7°

F1 Tmax-r

25°

W Dimensions

R±0.03

Tmax-r

0.80 1.04 1.19 1.57 1.57 2.00 2.39

0.00 0.00 0.10 0.15 0.79 0.15 1.19

1.60 2.00 2.00 2.70 2.80 3.00 3.90

2.4 2.4 2.4 2.4 2.4 2.4 2.4

1.6 1.6 1.6 1.7 1.7 1.7 1.7

IC808

W±0.02

IC830

Designation GIP 0.80-0.00R/LX GIP 1.00-0.00R/LX GIP 1.19-0.1RX GIP 1.57-0.15 R/LX GIP 1.57-0.79RX GIP 2.00-0.15 R/LX GIP 2.39-1.19RX

Tough Ö Hard

l l l l l l l

B48

ISCAR

Recommended Machining Data

f groove

(mm/rev) 0.02-0.04 0.02-0.05 0.03-0.05 0.04-0.06 0.04-0.08 0.05-0.08 0.06-0.12

Undercutting

GHMUR/L

External Holders for 45° Undercutting l2 h

h l1 1.5

f 45°

W Designation GHMUR/L 16 GHMUR/L 20 GHMUR/L 25

Right-hand shown

W max

4.80 6.40 6.40

16.0 20.0 25.0

112.00 122.00 137.00

25.0 25.0 25.0

19.0 23.0 28.0

• For D>100 mm, GIP/GIF inserts can be used (clearance types UN, D or G are not required). For inserts, see pages: GIMY-UN (B49) • GIP-UN (B50).

Spare Parts Designation GHMUR/L 16 GHMUR/L 20 GHMUR/L 25

Screw

Key

SR M6X16DIN912 SR M6X20DIN912 SR M6X25DIN912 UNB.

HW 5.0 HW 5.0 HW 5.0

GIMY-UN

Utility Single-Ended Inserts for External Undercutting ±0.025 7° 15 Ref.

W R

Recommended Machining Data

Designation GIMY 315-UN GIMY 420-UN

W±0.05

R±0.05

Tmax-r

3.00 4.00

1.50 2.00

2.4 3.2

2.00 2.50

IC8250

Dimensions

l l

f groove

(mm/rev) 0.05-0.15 0.05-0.15

• For 45° undercutting on D 100 mm, regular GIMY inserts may be used. • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GHMUR/L (B49).

B49

Undercutting • Pulley V Grooves

GIP-UN

Precision Double-Ended Inserts for External Undercutting ±0.025

UN 7° 5

15.3 Ref.

W R Dimensions

Tmax-r

3.00 4.00

1.50 2.00

35.00 35.00

2.4 3.2

4.00 4.00

f groove

IC20

D min

IC808

R±0.05

IC8250

W±0.05

IC830

Designation GIP 3.00-1.50UN GIP 4.00-2.0UN

Recommended Machining Data

Tough Ö Hard

(mm/rev) 0.05-0.15 0.05-0.15

• Not recommended for turning. • For undercutting at 45° and D100 mm, other GIP inserts apply as well. • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: C#-GHDR/L (G11) • CGHN-DG (B24) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHMPR/L (B18) • GHMR/L (B18) • GHMUR/L (B49).

GPV

Precision Inserts for Grooving Multi V-Ribbed Pulleys Tmax-r 7˚

5˚ Typ.

l Ref

GPV 17

5˚ Typ.

40˚±30´Typ GPV 3, 4

GPV 14

Dimensions

Designation GPV 3-2.34-1 (1) GPV 4-3.56-1 (1) GPV 8-2.34-3 (2) GPV 14-2.34-4 (3) GPV 14-3.56-3 (3) GPV 17-3.56-4 (4)

R R1

Tmax-r

l Ref

R1 40˚±30´Typ. GPV 8

Tough Ö Hard

P±0.03

Tmax-r

R±0.05

R1±0.05

2.80 4.03 7.48 9.82 11.14 14.68

2.34 3.56 2.34 2.34 3.56 3.56

2.21 3.42 2.21 2.21 3.42 3.42

0.32 0.45 0.32 0.32 0.45 0.45

0.20 0.30 0.20 0.20 0.30 0.30

1 1 3 4 3 4

15.30 15.30 15.30 24.00 24.00 24.00

IC5010

7˚

±0.025 5˚

IC428

IC8250

±0.025 5˚

Recommended Machining Data

f groove

(mm/rev) 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15 0.06-0.15

• Toolholder seat needs to be modified according to insert profile to ensure clearance. • For cutting speed recommendations and user guide, see pages B132-145. (1) Use holders which are suitable for GIP 3 / GIP 4 (2) Use holders which are suitable for GIMY 808 (3) Use holders which are suitable for TIGER 14 (4) Use holders which are suitable for TIGER 17

For tools, see pages: C#-GHDR/L (G11) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHDR/L/N 12/14 (B68) • GHMPR/L (B18) • GHMR/L (B18).

B50

ISCAR

T/L Grooves

HLPGR/L

Tools for L-Type LPGIR/L Inserts l2 h

h h4 l1 T f

b A

Designation HLPGR/L 2525-12-A3.5-T25 HLPGR/L 3225-12-A3.5-T25 HLPGR/L 2525-12-A4.5-T30 HLPGR/L 3225-12-A4.5-T30

Tmax-r

25.00 25.00 30.00 30.00

25.0 32.0 25.0 32.0

7.0 7.0 -

25.0 25.0 25.0 25.0

3.50 3.50 4.50 4.50

23.25 23.25 22.75 22.75

160.00 160.00 160.00 160.00

50.0 50.0 55.0 55.0

• In case of face penetration prior to radial grooving, please check that the lower insert support is relieved from the groove's outer diameter.

Spare Parts Designation HLPGR/L

Screw

Key

SR M6X20DIN912

HW 5.0

LPGIR

Inserts for Axial Grooves Inside Radial Grooves and for Radial Grooves Inside Axial Grooves D1 min

D1 min

L3 a R

Tmax-a W

Designation LPGIL 12-8-2T4PR LPGIR 12-8-2T4PR LPGIL 12-8.5-3T5PR LPGIR 12-8.5-3T5PR LPGIL 12-9.5-4T6PR LPGIR 12-9.5-4T6PR LPGIL 12-11-5T6.5PR LPGIR 12-11-5T6.5PR

Tmax-a

D1 min

2.00 2.00 3.00 3.00 4.00 4.00 5.00 5.00

0.20 0.20 0.30 0.30 0.40 0.40 0.40 0.40

4.0 4.0 3.5 3.5 3.5 3.5 4.5 4.5

4.00 4.00 5.00 5.00 6.00 6.00 6.50 6.50

30.00 30.00 30.00 30.00 30.00 30.00 30.00 30.00

8.00 8.00 8.50 8.50 9.50 9.50 11.00 11.00

200.0 200.0 200.0 200.0 200.0 200.0 200.0 200.0

IC907

Dimensions

l l l l l l l l

• For cutting speed recommendations and user guide, see pages B132-145.

B51

PHGR/L

Holders for External Grooving and Turning l2

Dmax

l1 f

W Tmax-r

b Left-hand shown

Designation PHGR/L 16-2.4 PHGR/L 20-2.4 PHGR/L 25-2.4

W min 2.40 2.40 2.40

W max D max(1) 3.18 3.18 3.18

34.0 34.0 34.0

Tmax-r

Inserts

17.00 17.00 17.00

16.0 20.0 25.0

110.00 120.00 140.00

33.0 33.0 33.0

15.1 19.1 24.1

5.5 -

1.90 1.90 1.90

GDMW 2.4/GDMY 318 GDMW 2.4/GDMY 318 GDMW 2.4/GDMY 318

â&#x20AC;˘ For user guide, see pages B132-145. Maximum parting diameter.

(1)

For inserts, see pages: GDMW 2.4 (B53).

Spare Parts Designation PHGR/L

Screw

Key

SR M5X20DIN912

HW 4.0

PHAR/L

External Machining Holders for PADR/L Adapters l2 h

h h4

Tmax-r

l1 b Right-hand shown

Designation PHAR/L 20 PHAR/L 25 (1)

Tmax-r

Adapter(1)

16.30 16.30

20.0 25.0

140.00 140.00

10.0 5.0

PADR/L 2.4 PADR/L 2.4

Adapters to be ordered separately.

For tools, see pages: PADR/L (B53).

Spare Parts Designation PHAR/L

B52

ISCAR

Screw

Key

SR 76-1368

HW 4.0

Lower Locking Screw

Key 1

SR M5-04451

T-20/5

GDMW Tools and Inserts

PHAPR/L

External Machining Holders for Perpendicularly Oriented PADR/L Adapters

h1 h4

b Tmax-r Designation PHAPR/L 25 (1)

Left-hand shown • Use left-hand holder with right-hand adapter.

Tmax-r

Adapter(1)

16.30

25.0

140.00

5.0

PADL/R 2.4

Adapters to be ordered separately.

Spare Parts Designation PHAPR/L 25

Screw

Key

SR 76-1368

HW 4.0

Lower Locking Screw

Key 1

SR M5-04451

T-20/5

PADR/L

Adapters for GDMW/GDMY Groove-Turn Inserts

l1 Tmax-r

f2 W

Designation PADR/L 2.4

Left-hand shown

W min

W max

Tmax-r

2.40

3.18

16.30

41.00

1.90

24.0

30.0

4.20

• For user guide, see pages B132-145. For inserts, see pages: GDMW 2.4 (B53). For holders, see pages: PHAPR/L (B53) • PHAR/L (B52).

GDMW 2.4

Utility Double-Ended Inserts for External Turning, Grooving and Parting

20 Ref.

±0.1

5.5

7˚ W

Dimensions

Tmax-r

2.40

0.18

2.0

18.00

IC20N

IC20

R±0.03

IC808

W±0.04

IC830

Designation GDMW 2.4

Recommended Machining Data

Tough Ö Hard

ap (mm)

f turn (mm/rev)

f groove (mm/rev)

0.25-1.50

0.07-0.12

0.05-0.08

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: PADR/L (B53) • PHGR/L (B52) • PHSR/L (B103).

B53

PENTACUT (5 cutting edges)

PCHR/L-24

Grooving, Parting and Recessing Holders for Inserts with 5 Cutting Edges l1

l2 h

h Tmax-r

h4 f

W Designation PCHR/L 10-24 PCHR/L 12-24 PCHR/L 16-24 PCHR/L 20-24 PCHR/L 25-24 PCHR/L 25-24-8

(1)

Right-hand shown

W min

W max(2)

Tmax-r(3)

Inserts

10.0 12.0 16.0 20.0 25.0 25.0

0.50 0.50 0.50 0.50 0.50 6.25

3.20 (4) 3.20 (4) 3.20 (4) 3.20 (4) 3.20 (4) 8.20

8.5 10.5 14.5 18.5 23.5 22.5

120.00 120.00 120.00 120.00 135.00 135.00

19.5 19.5 19.5 19.5 19.5 19.5

6.0 4.0 -

6.50 6.50 6.50 6.50 6.50 6.50

PENTA 24 PENTA 24 PENTA 24 PENTA 24 PENTA 24 PENTAS 24-8

Used with special inserts only (2) The Wmax value for standard PENTA 24 inserts is 3.18 (3) For specific information, refer to insert data. (4) Up to 6.2 mm width may be ordered on request (1)

For inserts, see pages: PENTA 24N-J (B57) • PENTA 24N-J (Full Radius) (B58) • PENTA 24N-PF (B58) • PENTA 24N-Z (B59) • PENTA 24R/L-J (D53) • PENTA 24R/L-Z (D55).

Spare Parts Designation PCHL 10-24 PCHR 10-24 PCHL 12-24 PCHR 12-24 PCHL 16-24 PCHR 16-24 PCHL 20-24 PCHR 20-24 PCHL 25-24 PCHR 25-24 PCHL 25-24-8 PCHR 25-24-8

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR

T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-15/5 T-15/5

16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 PCHL-8-06642 PCHR-8-06642

PCHR/L-34

Grooving, Parting and Recessing Holders for Inserts with 5 Cutting Edges

h Tmax-r

h4 f

b W

Designation PCHR/L 16-34 PCHR/L 20-34 PCHR/L 25-34 PCHR/L 32-34 (1)

Right-hand shown

W min

W max

Tmax-r(1)

16.0 20.0 25.0 32.0

1.50 1.50 1.50 1.50

4.00 4.00 4.00 4.00

14.2 18.2 23.2 30.1

120.00 120.00 135.00 135.00

31.0 31.0 31.0 31.0

9.0 6.0 -

10.00 10.00 10.00 10.00

For specific information, refer to insert data.

For inserts, see pages: PENTA 34F-R/L (E51) • PENTA 34N-C (B61) • PENTA 34N-PB (B60) • PENTA 34R/L-C (D57) • PENTA 34R/L-PB (D58).

Spare Parts Designation PCHR/L-34

B54

ISCAR

Screw

Key

SR 16-212-01397

T-2010/5

PCHPR/L

Facing, Grooving, Parting and Recessing Perpendicular Holders for Inserts with 5 Cutting Edges l2

Tmax-a h

h h4 l1

F1 b

f Designation PCHPR/L 16-24 PCHPR/L 20-24 PCHPR/L 25-24 PCHPR/L 20-34 PCHPR/L 25-34 (1)

Lock Right-hand shown

W min

W max

Tmax-a(1)

16.0 20.0 25.0 20.0 25.0

0.50 0.50 0.50 1.40 1.40

3.20 (2) 3.20 (2) 3.20 (2) 4.00 4.00

1.5 (3) 1.5 (3) 1.5 (3) 1.9 1.9

23.5 28.0 33.0 34.0 34.0

120.00 120.00 135.00 120.00 135.00

11.5 11.5 11.5 15.0 15.0

6.0 -

6.50 6.50 6.50 10.00 10.00

For specific information, refer to insert data. (2) Valid for inserts with W<3.2 mm (3) Up to 6.2 mm width may be ordered on request.

Spare Parts Designation PCHPL 16-24 PCHPR 16-24 PCHPL 20-24 PCHPR 20-24 PCHPL 25-24 PCHPR 25-24 PCHPR/L 20-34 PCHPR/L 25-34

Screw

Key

SR SR SR SR SR SR SR SR

T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5

16-212-01397 16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397

PCADR/L

Adapters for PENTACUT Grooving Inserts MAHR (R.H. Holder) l2

F F1 f2

Designation PCADR/L 24N PCADR/L 34N

R.H. Adapter F F1

h1 A2 R.H. Adapter MAHL (L.H. Holder)

MAHPR (R.H. Perpendicular Holder)

F=F1(R.H. shank)+f2(R.H. adapter)=F1(L.H. shank)+f2(L.H. adapter). • F=F1(L.H. shank)+f3(R.H. adapter)=F1(R.H. shank)+f3(L.H. adapter)

W min

W max

0.50 1.50

3.18 (1) 4.00

17.0 29.6

41.50 54.20

3.20 3.35

2.00 1.85

5.2 5.2

24.0 24.0

30.3 31.0

9.00 11.00

• Tmax and Dmax according to insert limitation. (1)

Up to 6.2 mm width may be ordered on request

For inserts, see pages: PENTA 24N‑J (B57) • PENTA 24N‑J (Full Radius) (B58) • PENTA 24N‑PF (B58) • PENTA 24N‑Z (B59) • PENTA 24R/L‑J (D53) • PENTA 24R/L‑Z (D55) • PENTA 34F‑R/L (E51) • PENTA 34N‑C (B61) • PENTA 34N‑PB (B60) • PENTA 34R/L‑C (D57) • PENTA 34R/L‑PB (D58). For holders, see pages: C#‑MAHD‑JHP () • MAHPR/L‑JHP () • MAHR/L‑JHP () • MAHR/L (B22) • MAHPR/L (B22) • C#‑MAHD (G7) • C#‑MAHPD (G7) • C#‑MAHUR/L (G5) • C#‑MAHDR‑45 (G4) • C#‑MAHDOR (G5) • HSK A63WH‑MAHUR/L (G17) • HSK A‑WH‑MAHDR/L‑45 (G16) • HSK A63WH‑MAHDOR (G17) • IM‑MAHD (G26) • IM‑MAHPD (G27) • IM63 XMZ MAHUR/L (G25) • IM63 XMZ MAHDR‑45 (G23) • IM63 XMZ MAHDOR (G24).

Spare Parts Designation PCADL 24N PCADR 24N PCADR/L 34N (1)

For left-hand holders

(2)

For right-hand holders

Screw

Key

SR 16-212-01397L(1) SR 16-212-01397(2) SR 16-212-01397

T-2010/5 T-2010/5 T-2010/5

B55

PCHBR/L

Double-Ended Parting and Grooving Blades for PENTACUT Inserts W

B1 h1 f2

A2 Designation PCHBR/L 26-24R (1) PCHBR 26-24L (1) PCHBL 32-24R PCHBR 32-24L PCHBR/L 26-34R PCHBR 26-34L PCHBL 32-34R PCHBR 32-34L

Left-hand shown

W min

W max

f2(2)

26.0 26.0 32.0 32.0 26.0 26.0 32.0 32.0

0.50 0.50 0.50 0.50 1.50 1.50 1.50 1.50

6.20 6.20 6.20 6.20 4.00 4.00 4.00 4.00

21.4 21.4 24.8 24.8 21.4 21.4 24.8 24.8

7.00 7.00 7.00 7.00 7.15 7.15 7.15 7.15

110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00

8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5

Inserts PENTA PENTA PENTA PENTA PENTA PENTA PENTA PENTA

24 24 24 24 34 34 34 34

• For insert/blade orientation, see the next drawings (1)

Single pocket blade (2) To the center of inserts up to 4.15 mm width.

For inserts, see pages: PENTA 24N-J (B57) • PENTA 24N-J (Full Radius) (B58) • PENTA 24N-PF (B58) • PENTA 24N-Z (B59) • PENTA 24R/L-J (D53) • PENTA 24R/L-Z (D55) • PENTA 34F-R/L (E51) • PENTA 34N-C (B61) • PENTA 34N-PB (B60) • PENTA 34R/L-C (D57) • PENTA 34R/L-PB (D58). For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25) • SGTBK (F3) • SGTBR/L (F3) • SGTBU/SGTBN (F2).

PCHBL 32-34L

PCHBL 32-34R PCHBR..-24L Shown Lock Lock

PCHBR 32-34L

PCHBR 32-34R PCHBL 32-34R Shown Lock Lock

Spare Parts Designation PCHBR/L 26-24R PCHBR 26-24L PCHBL 32-24R PCHBR 32-24L PCHBR/L 26-34R PCHBR 26-34L PCHBL 32-34R PCHBR 32-34L

B56

ISCAR

Screw

Key

SR SR SR SR SR SR SR SR

T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5 T-2010/5

16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397 16-212-01397 16-212-01397 16-212-01397

Identification System for Standard Inserts

PENTA Family name

24 Circular circumference of the insert

150

Insert lead angle (K) N, R, L

Cutting edge width W(mm)x100

010

Corner radius R (mm)x100 for neutral insert. (k=0) Or lead angle for right- or left-hand inserts. (eg. 15D=15º)

Chipbreaker style J, Z

PENTA 24N-J

Parting and Grooving Insert with 5 Cutting Edges, for Soft Materials, Parting of Tubes, Small and Thin-Walled Parts W

T(1) ±0.025

2 Dimensions

W±0.02

Tmax-r(1)

0.50 0.50 0.80 1.00 1.04 1.20 1.40 1.47 1.50 1.57 1.70 1.78 1.96 2.00 2.22 2.30 2.39 2.47 2.70 2.87 3.00 3.00 3.00 3.15 3.18

0.00 0.04 0.00 0.06 0.00 0.00 0.00 0.00 0.10 0.15 0.10 0.18 0.15 0.20 0.15 0.20 0.15 0.20 0.10 0.20 0.00 0.20 0.40 0.15 0.20

1.00 2.50 1.60 3.50 2.00 2.00 2.00 2.50 5.00 3.00 3.00 3.00 3.00 6.00 3.50 3.50 5.00 5.00 5.00 6.50 6.50 6.50 6.50 6.50 6.50

IC1008

Designation PENTA 24N050J000 PENTA 24N050J004 PENTA 24N080J000 PENTA 24N100J006 PENTA 24N104J000 PENTA 24N120J000 PENTA 24N140J000 PENTA 24N147J000 PENTA 24N150J010 PENTA 24N157J015 PENTA 24N170J010 PENTA 24N178J018 PENTA 24N196J015 PENTA 24N200J020 PENTA 24N222J015 PENTA 24N230J020 PENTA 24N239J015 PENTA 24N247J020 PENTA 24N270J010 PENTA 24N287J020 PENTA 24N300J000 PENTA 24N300J020 PENTA 24N300J040 PENTA 24N315J015 PENTA 24N318J020

Tough Ö Hard

IC908

l l l l l l l l l

l l l l l

l l l l l l l l l l l

Recommended Machining Data

f groove

(mm/rev) 0.02-0.04 0.02-0.05 0.02-0.05 0.03-0.07 0.02-0.07 0.03-0.07 0.03-0.08 0.03-0.08 0.03-0.10 0.03-0.12 0.03-0.12 0.04-0.12 0.04-0.12 0.04-0.12 0.04-0.16 0.04-0.16 0.04-0.16 0.04-0.16 0.04-0.16 0.04-0.16 0.04-0.10 0.04-0.16 0.04-0.16 0.04-0.16 0.04-0.16

• Recessing is possible only with 2.39 mm and wider inserts. • For cutting speed recommendations and user guide, see pages B134-136. (1)

For grooving and parting depth relative to part diameter, see page B59.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

B57

PENTA 24N-J (Full Radius)

Precision Grooving Pentagonal Full Radius Insert for Soft Materials ±0.025

R W

Tmax-r (1)

2 Recommended Machining Data

Designation PENTA 24N157J079 PENTA 24N200J100 PENTA 24N239J120 PENTA 24N300J150

W±0.02

Tmax-r(1)

1.57 2.00 2.39 3.00

0.79 1.00 1.20 1.50

3.00 3.00 5.00 6.50

IC908

Dimensions

f groove

(mm/rev) 0.05-0.08 0.05-0.12 0.06-0.16 0.06-0.20

l l l l

• Recessing is possible only with 2.39 mm and wider inserts. • For cutting speed recommendations and user guide, see pages B134-136. (1)

For grooving depth relative to part diameter, see page B59.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

PENTA 24N-PF

Parting and Precision Grooving Pentagonal Insert with a High Positive Rake ±0.025 R

Dmax

Tmax-r

7º

4 Recommended Machining Data

Designation PENTA 24N100PF010 PENTA 24N150PF020 PENTA 24N200PF020 PENTA 24N239PF015 PENTA 24N250PF020 PENTA 24N300PF020

W±0.02

R±toler

Tmax-r(1)

1.00 1.50 2.00 2.39 2.50 3.00

0.10 0.20 0.20 0.15 0.20 0.20

0.020 0.030 0.030 0.030 0.030 0.030

4.00 6.00 6.50 6.50 6.50 6.50

• For cutting speed recommendations and user guide, see pages B134-136. (1)

For grooving and parting depth relative to part diameter, see page B59.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

B58

ISCAR

IC908

Dimensions

l l l l l l

f groove

(mm/rev) 0.03-0.06 0.03-0.09 0.04-0.10 0.04-0.14 0.04-0.14 0.04-0.14

PENTA 24N-Z

Insert with 5 Cutting Edges, for Grooving and Parting of Tubes, Small and Thin-Walled Parts W

±0.025

4 Recommended Machining Data

Designation PENTA 24N150Z010 PENTA 24N200Z020 PENTA 24N300Z020

W±0.02

Tmax-r(1)

1.50 2.00 3.00

0.10 0.20 0.20

5.00 6.40 6.40

IC908

Dimensions

f groove

(mm/rev) 0.05-0.08 0.04-0.12 0.04-0.16

l l l

• Cutting edge with high positive rake, suitable for parting of tubes, thin walled parts and for small diameters • Suitable for machining soft materials and bearing steel at low to medium feeds • For cutting speed recommendations and user guide, see pages B134-136. (1)

For grooving and parting depth relative to part diameter, see below.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

Tmax

ØDmax

Dmax as a Function of Parting / Grooving Depth (T) for PENTA 24 Inserts W±0.02 W=0.50 (1) W=0.50 (2) W=0.80 W=1.00 1.04≤W≤1.40 W=1.47 W=1.50 1.57≤W≤1.96 W=2.00 2.22≤W≤2.30 2.39≤W≤2.50 2.70≤W≤3.18

Tmax (3) 1.0 2.5 1.6 3.5 2.0 2.5 5.0 3.0 6.0(4) 3.5 5.0 6.4

Tmax / Dmax 1.0 / N.L.

T≤3.0

T≤3.5

T≤4.0

T≤4.5

T≤5.0

T≤5.5

T≤6.5

T≤6.4

250

1.6 / N.L. 2.0 / N.L. 2.5 / N.L.

N.L.

250

N.L.

470

210

N.L.

470

210

130

N.L.

250

N.L.

470

210

N.L.

470

210

135

100

(1)

Dmax for parting = 2 x Tmax

(2)

For full radius insert , Tmax = 3.0, Dmax = No limit

(3)

Refers to PENTA 24N050J000 - a precision grooving insert.

(4)

Refers to PENTA 24N050J004 - a parting insert.

B59

PENTA 34N-PB

Parting & Grooving Pentagonal Insert, for Parting Bearing Steel and Other Ductile Materials W

±0.03 34

4.3 Recommended Machining Data

Designation PENTA 34N150PB015 PENTA 34N200PB020 PENTA 34N300PB020

W±0.02

Tmax-r(1)

1.50 2.00 3.00

0.15 0.20 0.20

8.50 8.50 9.50

• For cutting speed recommendations and user guide, see pages B134-136. (1)

For grooving and parting depth relative to part diameter, see page B61.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-34 (B54).

B60

ISCAR

IC908

Dimensions

l l l

f groove

(mm/rev) 0.03-0.06 0.03-0.08 0.03-0.10

PENTA 34N-C

Insert with 5 Cutting Edges, for Parting & Grooving, of Hard Materials, Tough and General Applications R

±0.025

Tmax

Dmax

4.3 Recommended Machining Data

Designation PENTA 34N150C015 PENTA 34N200C020 PENTA 34N200C100 PENTA 34N222C015 PENTA 34N230C020 PENTA 34N239C015 PENTA 34N239C120 PENTA 34N247C020 PENTA 34N250C020 PENTA 34N270C010 PENTA 34N287C020 PENTA 34N300C000 PENTA 34N300C020 PENTA 34N300C040 PENTA 34N300C150 PENTA 34N315C015 PENTA 34N318C020 PENTA 34N330C010 PENTA 34N348C020 PENTA 34N350C025 PENTA 34N398C020 PENTA 34N400C030

W±0.02

Tmax-r(1)

1.50 2.00 2.00 2.22 2.30 2.39 2.39 2.47 2.50 2.70 2.87 3.00 3.00 3.00 3.00 3.15 3.18 3.30 3.48 3.50 3.98 4.00

0.15 0.20 1.00 0.15 0.20 0.15 1.20 0.20 0.20 0.10 0.20 0.00 0.20 0.40 1.50 0.15 0.20 0.10 0.20 0.25 0.20 0.30

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

IC908

Dimensions

f groove

(mm/rev) 0.03-0.07 0.04-0.14 0.05-0.16 0.05-0.14 0.05-0.14 0.05-0.15 0.05-0.18 0.05-0.18 0.05-0.18 0.05-0.18 0.05-0.18 0.04-0.10 0.06-0.22 0.06-0.25 0.06-0.20 0.06-0.20 0.06-0.22 0.06-0.20 0.06-0.25 0.06-0.30 0.06-0.30 0.06-0.30

l l l l l l l l l l l l l l l l l l l l l l

• For cutting speed recommendations and user guide, see pages B134-136. (1)

For grooving and parting depth relative to part diameter, see table below.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L‑34 (B54).

ØDmax

Tmax

ØDmax

Dmax as a Function of Parting / Grooving Depth (T) for PENTA 34 Inserts W±0.02 1.50 ≤ W ≤ 2.69 2.70 ≤ W ≤ 4.00

T≤5.0 N.L.

T≤6.0 350

T≤7.0 165

T≤8.0 100

T≤8.5 55

T≤9.0

T≤10.0

Dmax for parting = 2 x Tmax N.L. = No Limit

B61

GTGA (3 cutting edges)

GTGA

Precision Shallow Grooving Inserts with 3 Cutting Edges

3.48 Ref.

Tmax-r R

9.525 GTGA 16 ER/IL shown

Dimensions

Tmax-r

R±0.05

1.00 1.00 1.20 1.20 1.40 1.40 1.70 1.70 1.95 1.95 2.25 2.25

1.55 1.55 1.60 1.60 1.80 1.80 2.00 2.00 2.00 2.00 2.10 2.10

0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10 0.10

IC508

100 100 120 120 140 140 170 170 195 195 225 225

W±0.02

IC528

Designation GTGA 16EL/IR GTGA 16ER/IL GTGA 16EL/IR GTGA 16ER/IL GTGA 16EL/IR GTGA 16ER/IL GTGA 16EL/IR GTGA 16ER/IL GTGA 16EL/IR GTGA 16ER/IL GTGA 16EL/IR GTGA 16ER/IL

Tough Ö Hard

Recommended Machining Data

f groove

(mm/rev) 0.02-0.03 0.02-0.03 0.02-0.03 0.02-0.03 0.02-0.04 0.02-0.04 0.03-0.05 0.03-0.05 0.03-0.06 0.03-0.06 0.04-0.06 0.04-0.06

• Inserts for right-hand external grooving can be used as left-hand internal grooving. • For cutting speed recommendations and user guide, see pages B134-136. For tools, see pages: see in ISCAR TURNING & THREADING TOOLS catalog.

GTMA

Utility Shallow Grooving Inserts with 3 Cutting Edges

Tmax-r

3.48 Ref.

R 9.525 GTMA 16 ER/IL shown

Recommended Machining Data

Designation GTMA 16ER/IL GTMA 16ER/IL GTMA 16ER/IL GTMA 16ER/IL GTMA 16ER/IL GTMA 16ER/IL

120 140 160 175 195 222

W±0.05

Tmax-r

R±0.05

1.20 1.40 1.60 1.75 1.95 2.22

1.60 1.80 2.00 2.00 2.00 2.10

0.10 0.10 0.10 0.10 0.10 0.10

IC508

Dimensions

l l l l l l

f groove

(mm/rev) 0.02-0.03 0.02-0.04 0.03-0.05 0.03-0.05 0.03-0.06 0.04-0.06

B62

ISCAR

HEAVY DUTY

B63

Tools and Inserts for Heavy Duty Grooving and Turning

TGBHR/L

Toolholders for Heavy Duty Groove-Turn and Parting Applications l1 h1

h h4

A W

Left-hand shown

Tmax-r Designation TGBHL 25C-6 TGBHR/L 25C-8 TGBHR/L 32C-8 TGBHR/L 25C-10 TGBHR/L 32C-10 TGBHR/L 25C-12 TGBHR/L 32C-12

Tmax-r

6.00 8.00 8.00 10.00 10.00 12.00 12.00

25.0 25.0 32.0 25.0 32.0 25.0 32.0

5.20 7.00 7.00 8.00 8.00 10.00 10.00

133.50 150.00 170.00 150.00 170.00 150.00 170.00

25.00 25.00 30.00 25.00 30.00 25.00 30.00

22.40 21.50 28.50 21.00 28.00 20.00 27.00

12.0 5.0 12.0 5.0 12.0 5.0

• For user guide, see pages B132-145. For inserts, see pages: TAG N-C/W/M (D44) • TAGB/TAGBA (B67).

Spare Parts Designation TGBHL 25C-6 TGBHR/L 25C-8 TGBHR/L 32C-8 TGBHR/L 25C-10 TGBHR/L 32C-10 TGBHR/L 25C-12 TGBHR/L 32C-12

Extractor

Cooling Tube

ETG ETG ETG ETG ETG ETG ETG

SGCU SGCU SGCU SGCU SGCU SGCU

* Optional, should be ordered separately

B64

ISCAR

5-7 8-12* 8-12* 8-12* 8-12* 8-12* 8-12*

341* 341* 341* 341* 341* 341*

TGBHR/L-JHP

Grooving and Turning SUMO-GRIP Tools with Channels for High Pressure Coolant l2 h

h 1/8 BSPP l1 1/8 BSPP

W T

Designation TGBHR/L 25-8-JHP TGBHR/L 32-8-JHP

Bar Max

Tmax-r

25.0 32.0

8.00 8.00

25.0 32.0

42.0 42.0

7.00 7.00

150.00 170.00

25.00 25.00

21.50 28.50

12.0 12.0

• For user guide see pages B132-148. For inserts, see pages: TAG N-C/W/M (D44) • TAGB/TAGBA (B67).

Spare Parts

Extractor

Designation TGBHL 25-8-JHP TGBHR/L 25-8-JHP TGBHR 25-8-JHP TGBHL 32-8-JHP TGBHR/L 32-8-JHP TGBHR 32-8-JHP

Key

ETG 8-12 HW 5.0 ETG 8-12* ETG 8-12 HW 5.0 ETG 8-12*

* Optional, should be ordered separately

Flow Rate vs. Pressure Designation TGBHR/L 25-8-JHP TGBHR/L 32-8-JHP

70 bar Flow Rate (liters/min)

100 bar Flow Rate (liters/min)

140 bar Flow Rate (liters/min)

13-16 13-16

19-21 19-21

22-24 22-24

ETG 8-12 Extractor for 8 to 12.7 mm Inserts Extraction Side

Insertion Side

B65

TGFH/R/L

Blades with Tangentially Oriented Pocket for Parting and Grooving, for TANG-GRIP Single-Ended Inserts W

l1 MAX. 50

Dmax

h1 B1

50 MAX.

MAX.

150º

TGFH...K

50 MAX. TGFH 100-9

TGFH 100,150 Designation TGFH 52K-8 (1) TGFH 53K-8 (1) TGFH 52K-9 (1) TGFH 53K-9 (1) TGFHL 53K-12 (1) TGFHR 53K-12 (1) TGFH 100-9 TGFH 100-12 TGFH 150-12

W min

W max

D max

52.6 52.6 52.6 52.6 52.6 52.6 100.0 100.0 150.0

7.70 7.70 8.70 8.70 11.70 11.70 8.70 11.70 11.70

8.50 8.50 10.00 10.00 12.70 12.70 10.00 12.70 12.70

7.20 7.20 8.20 8.20 10.00 10.00 8.20 10.00 10.00

190.00 260.00 190.00 260.00 260.00 260.00 460.00 460.00 610.00

45.2 45.2 45.2 45.2 45.2 45.2 92.5 92.5 142.5

190.0 215.0 190.0 215.0 215.0 215.0 450.0 450.0 600.0

Coolant Extractor

• For user guide, see pages B132-145. (1)

With coolant holes, recommended coolant pressure: 10 bar min, cooling tube SGCU 341 should be ordered separately.

For inserts, see pages: TAG N-C/W/M (D44) • TAGB/TAGBA (B67). For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25)

Coolant outlet Coolant inlet SGCU-341 (should be ordered separately)

B66

ISCAR

Y Y Y Y Y Y -

ETG ETG ETG ETG ETG ETG ETG ETG ETG

8-12* 8-12* 8-12* 8-12* 8-12* 8-12* 8-12* 8-12* 8-12*

TAGB/TAGBA

Grooving Turning and Parting Single-Ended Utility Insert

R M

8.00 8.00 10.00 10.00 12.00 12.00 12.00 8.00 8.00

0.05 0.05 0.05 0.05 0.07 0.07 0.07 0.02 0.05

0.80 4.00 0.80 5.00 0.80 6.00 6.00 4.00 4.00

6.2 6.2 8.0 8.0 10.0 10.0 10.0 6.0 6.0

IC07

IC808

R±0.05

IC8250

W±toler

TAGBA 80-40YZ TAGB 840Y TAGB 1050Y TAGB 1260Y

Recommended Machining Data

Tough Ö Hard

TAGB 1260H

TAGB 808Y TAGB 1008Y TAGB 1208Y

Dimensions

TAGBA 80-40

Designation TAGB 808Y TAGB 840Y TAGB 1008Y TAGB 1050Y TAGB 1208Y TAGB 1260Y TAGB 1260H (1) TAGBA 80-40 TAGBA 80-40YZ

l l

f turn

f groove

(mm)

(mm/rev)

1.00-5.60 0.00-4.00 1.00-7.00 0.00-5.00 1.00-8.40 0.00-6.00 0.00-6.00 0.00-4.00 0.00-4.00

0.25-0.55 0.24-0.67 0.30-0.70 0.30-0.85 0.35-0.85 0.35-0.90 0.45-1.00 0.40-0.70 0.40-0.70

0.18-0.32 0.18-0.32 0.22-0.40 0.22-0.40 0.26-0.48 0.26-0.48 0.35-0.55 0.25-0.40 0.25-0.40

• For cutting speed recommendations and user guide, see pages B132-145. (1)

H-type chipformer with a negative T-land for machining heavy interrupted applications and cast iron parts

For tools, see pages: TGBHR/L (B64) • TGBHR/L-JHP (B65) • TGFH/R/L (B66) • TGSU (D36).

B67

GHDR/L/N 12/14

External Holders for Wide Grooving Inserts l1

b Tmax-r

Designation GHDR/L 32-12 GHDR/L 2525-14T12 GHDR/L 3232-14T12 GHDR/L 3232-14T38 GHDN 3232-14T38 GHDR/L 4040-14T38 GHDN 4040-14T45

B68

ISCAR

Tmax-r

Left-hand shown

W min

W max

Tmax-r

Inserts

12.00 13.00 13.00 13.00 13.00 13.00 14.50

14.53 17.40 17.40 17.40 17.40 17.40 17.40

30.00 12.00 12.00 38.00 38.00 38.00 45.00

32.0 25.0 32.0 32.0 32.0 40.0 40.0

170.00 150.00 170.00 170.00 170.00 170.00 170.00

27.3 19.0 26.0 26.0 16.0 34.0 20.0

9.50 12.00 12.00 12.00 12.00 12.00 12.00

50.0 41.0 41.0 59.0 57.5 59.0 55.5

8.0 8.0 -

GIMY 1260,TIGER 1453 TIGER/GPV 14/16/17 TIGER/GPV 14/16/17 TIGER 14/16/17 TIGER 14/16/17 TIGER 14/16/17 TIGER 14/16/17

For inserts, see pages: GIMY 1260 (B32) • GPV (B50) • TIGER (B69).

Designation GHDR/L 32-12 GHDR/L 2525-14T12 GHDR/L 3232-14T12 GHDR/L 3232-14T38 GHDN 3232-14T38 GHDR/L 4040-14T38 GHDN 4040-14T45

GHDL

• For user guide, see pages B132-145.

Spare Parts

GHDN W A

Screw

Key

SR SR SR SR SR SR SR

HW HW HW HW HW HW HW

M8X20DIN912 M8X25DIN912 M8X30DIN912 M8X20DIN912 M8X20DIN912 M8X20DIN912 76-1289

6.0 6.0 6.0 6.0 6.0 6.0 5.0

CGHR/L-12-14D

Deep Machining Screw-Clamped Blades for Wide Grooving and Heavy Turning Applications T blade

CGHR B1 h1 l1

Designation CGHR/L 53-12D CGHR/L 53-14D

W min

W max

T blade

Tmax-r

12.00 12.50

14.50 17.40

100.0 100.0

93.00 93.00

9.50 11.10

260.00 260.00

45.0 45.0

52.6 52.6

• For user guide, see pages B132-145 . For inserts, see pages: GIMY 1260 (B32) • TIGER (B69). For holders, see pages: SGTBK (F3) • SGTBU/SGTBN (F2).

Spare Parts Designation CGHR/L 53-12D CGHR/L 53-14D

Screw

Key

SR 76-4002 SR M6X25DIN912 UNB.

HW 5.0 HW 5.0

TIGER

Utility Inserts for External Heavy Grooving, Single-Ended for Deep Machining ±0.1

24 Ref. 7°

5.9

W M

R Y Chipformer

CW Chipformer

Dimensions

R±0.05

14.53 14.53 16.63 17.40

0.08 0.08 0.02 0.08

1.52 1.52 1.52 2.00

10.0 10.0 12.7 12.7

IC20

W±toler

IC808

IC830

Designation TIGER 1453-152 TIGER 1453-152-CW TIGER 16.63-1.52 TIGER 1740-200

Recommended Machining Data

Tough Ö Hard

l l l

f groove

(mm/rev) 0.22-0.44 0.15-0.50 0.25-0.50 0.26-0.52

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGHR/L-12-14D (B69) • GHDR/L/N 12/14 (B68).

B69

THDR/L/N

External Holders for Wide Grooving Inserts l1

l2 h

h h4

THDL f

THND

b A

A Tmax-r Designation THDR/L 3232-17T38 THDR/L 4040-17T45 THDR/L 3232-20T38 THDN 3232-20T38 THDR/L 4040-20T45 THDN 4040-20T45

Left-hand shown

Tmax-r

17.00 17.00 20.06 20.06 20.06 20.06

38.00 45.00 38.00 38.00 45.00 45.00

32.0 40.0 32.0 32.0 40.0 40.0

170.00 170.00 170.00 170.00 170.00 170.00

15.00 15.00 17.50 17.50 17.50 17.50

24.5 32.5 23.3 16.0 31.3 20.0

8.0 8.0 8.0 -

50.0 50.0 50.0 -

Inserts TIGERV TIGERV TIGERV TIGERV TIGERV TIGERV

1740 1740 2006 2006 2006 2006

• For grooving only

Spare Parts Designation THDR/L/N

Screw

Torx Blade

T-Handle

SR 14-519

BLD T20/M7

SW6-T

TIGERV

Utility Inserts for External Heavy Grooving, Single-Ended for Deep Machining

W R Y Chipformer

CW Chipformer

Dimensions

17.00 20.06

2.00 1.52

B70

ISCAR

(mm/rev)

0.20-0.60 0.30-0.60

l l

f groove

IC20

R±0.05

IC808

W±0.08

• For cutting speed recommendations and user guide, see pages B134-136.

Recommended Machining Data

Tough Ö Hard

IC830

Designation TIGERV 1700-200-CW TIGERV 2006-152

6.5

INTERNAL Tools and Inserts

B71

GEHIR Boring Bars Dmin 12.5 mm (GEPI inserts)

GEHIMR/L

Internal Machining Boring Bars with Coolant Holes, for Insert Widths Less than 1.9 mm Tmax-r h1 Dmin

dg7

f W Designation GEHIMR/L 10-13 GEHIMR/L 12-14 GEHIMR/L 16-13 GEHIMR/L 16-14 GEHIMR/L 16-16

Right-hand shown

W min

W max(1)

D min

Tmax-r

Inlet

0.80 0.80 0.80 0.80 0.80

1.90 1.90 1.90 1.90 1.90

10.00 12.00 16.00 16.00 16.00

12.50 14.00 12.50 14.00 16.00

2.50 2.50 2.50 2.50 2.50

125.00 150.00 125.00 125.00 260.00

25.0 35.0 20.0 25.0 40.0

7.6 9.0 10.6 10.9 10.5

5.0 6.0 7.5 7.5 7.5

3.5 mm 6.0 mm M6 (2) M6 (2) M6 (2)

• For user guide, see pages B132-145. Pocket can carry inserts up to 3 mm width. (2) Plastic seal with M6 thread.

(1)

For inserts, see pages: GEPI (B78) • GEPI (W<M) (B77) • GEPI-RX/LX (B79) For GEPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GEHIMR/L 10-13 GEHIMR/L 12-14 GEHIMR/L 16-13 GEHIMR/L 16-14 GEHIMR/L 16-16

Screw

Key

SR SR SR SR SR

T-15/5 T-15/5 T-15/5 T-15/5 T-20/5

16-236 16-236 16-236 16-236 M5-04451

Seal

PL 16 PL 16 PL 16

GEHIMR/L-SC

Internal Machining Solid Carbide Bars with Coolant Holes, for Insert Widths Less than 1.9 mm Tmax-r h1 Dmin

dg7

f W

Right-hand shown

Designation GEHIMR/L 10SC-13 GEHIMR/L 12SC-14 GEHIMR/L 16SC-13 GEHIMR/L 16SC-14 GEHIMR/L 16SC-16

W min

W max(1)

D min

Tmax-r

Inlet

0.80 0.80 0.80 0.80 0.80

1.90 1.90 1.90 1.90 1.90

10.00 12.00 16.00 16.00 16.00

12.50 14.00 12.50 14.00 16.00

2.50 2.50 2.50 2.50 2.50

125.00 125.00 125.00 140.00 160.00

30.0 40.0 35.0 40.0 70.0

7.6 9.0 10.6 10.9 10.5

5.0 6.0 7.5 7.5 7.5

3.5 mm 6.0 mm M6 (2) M6 (2) M6 (2)

• For user guide, see pages B132-145. (1)

Pocket can carry inserts up to 3 mm width. (2) Plastic seal with M6 thread.

For inserts, see pages: GEPI (B78) • GEPI (W<M) (B77) • GEPI-RX/LX (B79) For GEPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GEHIMR/L 10SC-13 GEHIMR/L 12SC-14 GEHIMR/L 16SC-13 GEHIMR/L 16SC-14 GEHIMR/L 16SC-16

B72

ISCAR

Screw

Key

SR SR SR SR SR

T-15/5 T-15/5 T-15/5 T-15/5 T-20/5

16-236 16-236 16-236 16-236 M5-04451

Seal

PL 16 PL 16 PL 16

GEHIR/L

Internal Machining Bars with Coolant Holes

Tmax-r

A Dmin

dg7

f W Designation GEHIL 10-11.5-2-T3.5 GEHIR 10-11.5-2-3.5 GEHIR/L 10-13-2 GEHIR/L 12-14-2 GEHIR/L 12-14-2-T4 GEHIR/L 16-11.5-2-T3.5 GEHIR/L 16-13-2 GEHIR/L 16-14-2 GEHIR/L 16-14-2-T4 GEHIR/L 16-16-2 GEHIR/L 16-20-2-T8 GEHIR/L 12-14-3 GEHIR/L 12-14-3-T4 GEHIR/L 16-11.5-3-T3.5 GEHIR/L 16-13-3 GEHIR/L 16-14-3 GEHIR/L 16-14-3-T4 GEHIR/L 16-16-3 GEHIR/L 16-20-3-T8

Right-hand shown

W min

W max

D min

Tmax-r

Inlet

1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 1.90 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40

2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 2.40 3.20 3.20 3.20 3.20 3.20 3.20 3.20 3.20

10.00 10.00 10.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00 12.00 12.00 16.00 16.00 16.00 16.00 16.00 16.00

11.50 11.50 12.50 14.00 14.00 11.50 12.50 14.00 14.00 16.00 20.00 14.00 14.00 11.50 12.50 14.00 14.00 16.00 20.00

3.50 3.50 2.40 2.60 4.00 3.50 2.40 2.60 4.00 3.00 8.00 2.60 4.00 3.50 2.40 2.60 4.00 3.00 8.00

125.00 125.00 125.00 150.00 150.00 125.00 125.00 125.00 150.00 160.00 160.00 150.00 150.00 125.00 125.00 125.00 125.00 160.00 160.00

25.0 25.0 25.0 35.0 35.0 20.0 20.0 25.0 25.0 40.0 40.0 35.0 35.0 20.0 20.0 25.0 25.0 40.0 40.0

8.8 8.8 7.5 9.1 10.3 11.6 10.5 11.0 12.4 11.0 16.1 9.1 10.3 11.6 10.5 11.0 12.4 11.0 16.1

1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 1.60 2.00 2.00 2.00 2.00 2.00 2.00 2.00 2.00

5.0 5.0 5.0 6.0 6.0 7.5 7.5 7.5 7.5 7.5 7.5 6.0 6.0 7.5 7.5 7.5 7.5 7.5 7.5

3.5 mm 3.5 mm 3.5 mm 6.0 mm 6.0 mm M6 (1) M6 (1) M6 (1) M6 (1) M6 (1) M6 (1) 6.0 mm 6.0 mm M6 (1) M6 (1) M6 (1) M6 (1) M6 (1) M6 (1)

• For user guide, see pages B132-145. (1)

Plastic seal with M6 thread

For inserts, see pages: GEMI (B77) • GEPI (B78) • GEPI (Full Radius) (B78) • For GEPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GEHIR 10-11.5-2-3.5 GEHIR/L 10-13-2 GEHIR/L 12-14-2 GEHIR 12-14-2-T4 GEHIR 16-11.5-2-T3.5 GEHIR/L 16-13-2 GEHIR/L 16-14-2 GEHIR 16-14-2-T4 GEHIR/L 16-16-2 GEHIR 16-20-2-T8 GEHIR/L 12-14-3 GEHIR 16-11.5-3-T3.5 GEHIR/L 16-13-3 GEHIR/L 16-14-3 GEHIR 16-14-3-T4 GEHIR/L 16-16-3 GEHIR 16-20-3-T8

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

T-8/5 T-15/5 T-15/5 T-10/5 T-8/5 T-15/5 T-15/5 T-10/5 T-20/5 T-20/5 T-15/5 T-8/5 T-15/5 T-15/5 T-10/5 T-20/5 T-20/5

14-513 16-236 16-236 14-562 14-513 16-236 16-236 14-562 M5-04451 M5-04451 16-236 14-513 16-236 16-236 14-562 M5-04451 M5-04451

Seal

PL PL PL PL PL PL

16 16 16 16 16 16

PL PL PL PL PL PL

16 16 16 16 16 16

B73

GEHIR/L-SC

Internal Machining, Solid Carbide Bars with Coolant Holes

Tmax-r

A l1

Dmin

dg7

f W Designation GEHIR/L 10SC-13-2 GEHIR/L 12SC-14-2 GEHIR/L 16SC-16-2 GEHIR/L 12SC-14-3 GEHIR/L 16SC-13-3 GEHIR/L 16SC-14-3 GEHIR/L 16SC-16-3

Right-hand shown

W min

W max

D min

Tmax-r

Inlet

1.90 1.90 1.90 2.40 2.40 2.40 2.40

2.40 2.40 2.40 3.20 3.20 3.20 3.20

10.00 12.00 16.00 12.00 16.00 16.00 16.00

12.50 14.00 16.00 14.00 12.50 14.00 16.00

2.40 2.60 3.00 2.60 2.40 2.60 3.00

125.00 125.00 160.00 125.00 125.00 140.00 160.00

30.0 40.0 70.0 40.0 35.0 40.0 70.0

7.5 9.1 11.0 9.1 10.5 11.0 11.0

1.60 1.60 1.60 2.00 2.00 2.00 2.00

5.0 6.0 7.5 6.0 7.5 7.5 7.5

3.5 mm 6.0 mm M6 (1) 6.0 mm M6 (1) M6 (1) M6 (1)

• For user guide, see pages B132-145. Plastic seal with M6 thread

(1)

For inserts, see pages: GEMI (B77) • GEPI (B78) • GEPI (Full Radius) (B78) • For GEPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GEHIR/L 10SC-13-2 GEHIR/L 12SC-14-2 GEHIR/L 16SC-16-2 GEHIR/L 12SC-14-3 GEHIR/L 16SC-13-3 GEHIR/L 16SC-14-3 GEHIR/L 16SC-16-3

Screw

Key

SR SR SR SR SR SR SR

T-15/5 T-15/5 T-20/5 T-15/5 T-15/5 T-15/5 T-20/5

16-236 16-236 M5-04451 16-236 16-236 16-236 M5-04451

Seal

PL 16 PL 16 PL 16 PL 16

GEHIUR/L

Undercutting and Turning Boring Bars with Coolant Holes

Dmin

l2 45°

Tmax-r

h1 dg7

W Right-hand shown

Designation GEHIUR/L 12U GEHIUR/L 16U

W max

D min

Tmax-r

Inlet

3.20 3.20

12.00 16.00

14.00 16.00

2.00 2.00

125.00 125.00

20.0 32.0

8.7 9.7

6.0 7.5

6.0 mm M6 (1)

• For profiling use GEPI (full radius) inserts only. For undercutting use GEPI - UN/UR/UL. (1)

Plastic seal with M6 thread.

For inserts, see pages: GEPI (Full Radius) (B78) • GEPI-UN/UR/UL (B79).

Spare Parts Designation GEHIUR/L 12U GEHIUR/L 16U

B74

ISCAR

Screw

Key

SR 16-236 P SR M5-04451

T-15/5 T-20/5

Seal

PL 16

GHAIR/L-GE

Bars with Coolant Holes for Internal Grooving and Turning Adapters l1

h1 l2 Dmin

dg7

Dmin f F1

Tmax-r

Right-hand shown • F1=l1-f1+f2. For f2 dimension, see GEAIR/L adapters.

Designation GHAIR/L 16-20 GHAIR/L 20-20 GHAIR/L 25-20 GHAIR/L 32-20 GHAIR/L 20-25 GHAIR/L 25-25 GHAIR/L 32-25

16.00 20.00 25.00 32.00 20.00 25.00 32.00

20.0 25.0 32.0 25.0 32.0

150.00 150.00 200.00 200.00 150.00 200.00 200.00

11.5 13.5 16.0 19.5 14.5 17.0 20.5

7.5 9.0 11.5 14.5 9.0 11.5 14.5

2.4 2.4 2.4 2.4 2.4 2.4 2.4

Adapter GEAIR/L GEAIR/L GEAIR/L GEAIR/L GEAIR/L GEAIR/L GEAIR/L

20.. 20.. 20.. 20.. 25.. 25.. 25..

• For Dmin & Tmax refer to GEAIR/L adapters. For tools, see pages: GEAIR/L (B76).

Spare Parts Designation GHAIR/L 16-20 GHAIR/L 20-20 GHAIR/L 25-20 GHAIR/L 32-20 GHAIR/L 20-25 GHAIR/L 25-25 GHAIR/L 32-25

Lower & Side Screw

Key

SR SR SR SR SR SR SR

T-8/5 T-8/5 T-8/5 T-8/5 T-15/5 T-15/5 T-15/5

76-2057 76-2057 76-2057 76-2057 16-236 P 16-236 P 16-236 P

Seal PL PL PL PL PL PL PL

16 20 25 32 20 25 32

GHAIR/L-SC-GE

Solid Carbide Bars with Coolant Holes for Internal Grooving and Turning Adapters l1

Dmin

dg7

f Tmax-r

F1 Right-hand shown • F1=l1-f1+f2. For f2 dimension, see GEAIR/L adapters.

Designation GHAIR/L 20SC-20 GHAIR/L 25SC-25

D min

Tmax-r

Adapter

20.00 25.00

25.00 31.00

3.00 4.00

200.00 200.00

13.5 17.0

9.0 11.5

2.4 2.4

GEAIR/L 20-... GEAIR/L 25-...

• For D min & T max refer to GEAIRLI & GAIR/L adapters. For tools, see pages: GEAIR/L (B76).

Spare Parts Designation GHAIR/L 20SC-20 GHAIR/L 25SC-25

Screw

Key

SR 76-2057 SR 16-236 P

T-8/5 T-15/5

Seal

PL 20 PL 25

B75

GEAIR/L

Internal Grooving and Turning Adapters

f2 W

GEPI/GEMI..

D A GEAIR/L 20-...

Tmax-r

GEAIR/L 25-...

Right-hand shown

Designation GEAIR/L 20-2 GEAIR/L 20-3 GEAIR/L 20-4 GEAIR/L 25-2 GEAIR/L 25-3 GEAIR/L 25-4

D min

W min

W max

Tmax-r

20.00 20.00 20.00 25.00 25.00 25.00

1.90 2.40 3.00 1.90 2.40 3.00

2.40 3.00 4.00 2.40 3.00 4.00

3.00 3.00 3.00 4.00 4.00 4.00

3.40 3.60 3.90 3.40 3.60 3.90

1.60 2.00 2.50 1.60 2.00 2.50

• For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. • For user guide, see pages B132-145. For inserts, see pages: GEMI (B77) • GEPI (B78) • GEPI (Full Radius) (B78) • For GEPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHAIR/L-GE (B75) • GHAIR/L-SC-GE (B75).

E-GEHIR / E-GHIMR

Interchangeable Heads for Internal Grooving and Turning

Dmin Tmax-r

l2 A

f W

Designation E12 GEHIR 16-1 E12 GEHIR 16-2 E12 GEHIR 16-3 E16 GHIR 25-3

Right-hand shown

W min

W max

D min

Tmax-r

Inserts

1.50 1.90 2.40 2.40

1.90 2.40 3.00 3.00

16.00 16.00 16.00 25.00

2.20 2.20 2.20 4.00

174.00 174.00 174.00 209.00

21.0 21.0 21.0 28.7

9.0 9.0 9.0 12.8

1.20 1.60 2.00 2.00

GEPI, GEMI GEPI, GEMI GEPI, GEMI GIPI,GIMIY,GIFI,TIPI

• Left-hand heads on request • The shank assembly is the same for right- and left-hand heads • Shank assembly screw and the nut are available in KITBORING E12 SHANK • For user guide, see pages B132-145. For inserts, see pages: GEMI (B77) • GEPI (B78) • GEPI (Full Radius) (B78) • GEPI (W<M) (B77) • GIMIY (B85) • GINI-E (B87) • GIPI (B88) • GIPI-E (B85) • For GEPI threading inserts, see ISCAR full ISCAR TURNING & THREADING TOOLS catalog.. For shanks: (E-SHANK) see ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation E12 GEHIR 16-1 E12 GEHIR 16-2 E12 GEHIR 16-3 E16 GHIR 25-3

Left-Right Screw

Nut

SR SR SR SR

* Optional, should be ordered separately

B76

ISCAR

14-19/2 SCREW* 14-19/2 SCREW* 14-19/2 SCREW* 10400197-2 SCREW*

14-19/4* 14-19/4* 14-19/4* 10400197-3 NUT*

Screw

Key

SR SR SR SR

T-20/5 T-20/5 T-20/5 T-20/5

M5-04451-L10.5 M5-04451-L10.5 M5-04451-L10.5 M5-04451

GEMI

Utility Double-Ended Inserts, for Internal and External Turning and Grooving

±0.08

10 Ref. 2.9 Ref.

8° W M

Dimensions

R±0.05

3.00

0.20

2.2

Recommended Machining Data

IC908

W±0.02

IC808

Designation GEMI 3002M

Tough Ö Hard

(mm)

(mm/rev)

0.25-1.30

0.10-0.14

0.05-0.09

f turn

f groove

• Dmin for internal application=12.5 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: E-GEHIR / E-GHIMR (B76) • GEAIR/L (B76) • GEHIR/L (B73) • GEHIR/L-SC (B74) • GEHSR/L (B102).

GEPI (W<M)

Precision Ground Double-Ended Inserts for Internal Grooving

±0.025

10 Ref. 2.9 Ref.

8°

W Tmax-r

Dimensions

Tmax-r

1.00 1.00 1.04 1.04 1.20 1.25 1.40 1.47 1.50 1.57 1.70 1.78

0.10 0.50 0.00 0.00 0.00 0.10 0.00 0.00 0.10 0.15 0.05 0.15

1.60 1.60 1.60 1.60 1.80 2.00 2.00 2.00 2.00 2.00 2.50 2.50

1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8 1.8

IC908

R±0.03

IC08

W±0.02

IC528

Designation GEPI 1.00-0.10 GEPI 1.00-0.50 GEPI 1.04-0.00 GEPI 1.04-0.00 GEPI 1.20-0.00 GEPI 1.25-0.10 GEPI 1.40-0.00 GEPI 1.47-0.00 GEPI 1.50-0.10 GEPI 1.57-0.15 GEPI 1.70-0.05 GEPI 1.78-0.15

Recommended Machining Data

Tough Ö Hard

l l

f groove

(mm/rev) 0.01-0.03 0.01-0.04 0.01-0.03 0.01-0.03 0.01-0.03 0.02-0.04 0.02-0.04 0.02-0.04 0.02-0.04 0.02-0.05 0.02-0.05 0.02-0.05

• Toolholder seat needs to be modified according to insert profile to ensure clearance • Dmin for internal application=12.5 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: E-GEHIR / E-GHIMR (B76) • GEHIMR/L (B72) • GEHIMR/L-SC (B72) • GEHSR/L (B102).

B77

GEPI

Precision Ground Double-Ended Inserts for Internal and External Grooving ±0.025

10 Ref. 2.9 Ref.

8° R W

Dimensions

(1) (1)

Tmax-r

IC908

(1)

R±0.03

IC08

(1)

W±0.02

IC528

Designation GEPI 1.85-0.10 GEPI 1.96-0.10 GEPI 1.96-0.15 GEPI 2.00-0.10 GEPI 2.22-0.10 GEPI 2.22-0.15 GEPI 2.39-0.10 GEPI 2.39-0.15 GEPI 2.47-0.20 GEPI 2.50-0.10 GEPI 2.50-0.20 GEPI 2.70-0.20 GEPI 3.00-0.20 GEPI 3.18-0.20

Recommended Machining Data

Tough Ö Hard

1.85 1.96 1.96 2.00 2.22 2.22 2.39 2.39 2.47

0.10 0.10 0.15 0.10 0.10 0.15 0.10 0.15 0.20

2.50 2.50 2.50 5.00 5.00 5.00 5.00 5.00 5.00

1.8 1.8 1.8 1.8 1.8 1.8 2.2 2.2 2.2

2.50

0.10

5.00

2.2

2.50 2.70 3.00 3.18

0.20 0.20 0.20 0.20

5.00 5.00 5.00 5.00

2.2 2.2 2.2 2.2

l l

f turn

f groove

(mm)

(mm/rev)

0.15-0.50 0.15-0.50 0.20-0.50 0.15-0.60 0.15-0.60 0.20-0.60 0.15-1.00 0.20-1.00 0.25-1.10

0.05-0.07 0.05-0.07 0.05-0.07 0.05-0.07 0.06-0.08 0.06-0.08 0.07-0.09 0.07-0.09 0.08-0.11

0.03-0.05 0.03-0.05 0.03-0.05 0.03-0.05 0.04-0.06 0.04-0.06 0.04-0.06 0.04-0.06 0.04-0.07

0.15-1.10

0.07-0.09

0.04-0.07

0.25-1.10 0.25-1.20 0.25-1.30 0.25-1.40

0.08-0.11 0.09-0.12 0.10-0.14 0.11-0.14

0.05-0.08 0.05-0.08 0.05-0.09 0.06-0.10

• Dmin for internal application=12.5 mm • For cutting speed recommendations and user guide, see pages B132-145. (1)

Tool pocket should be modified.

For tools, see pages: E-GEHIR / E-GHIMR (B76) • GEAIR/L (B76) • GEHIMR/L (B72) • GEHIMR/L-SC (B72) • GEHIR/L (B73) • GEHIR/L-SC (B74) • GEHSR/L (B102).

GEPI (Full Radius)

Precision Double-Ended Full Radius Inserts for Internal and External Profiling and Grooving 10 Ref.

±0.025

2.9 Ref.

8° R=W/2 M

Dimensions

Tmax-r

2.00 3.00 3.18

1.00 1.50 1.50

5.00 5.00 5.00

1.8 2.2 2.2

IC908

R±0.05

IC08

W±0.02

IC528

Designation GEPI 2.00-1.00 GEPI 3.00-1.50 GEPI 3.18-1.59

Recommended Machining Data

Tough Ö Hard

f turn

(mm/rev)

0.00-0.60 0.00-1.50 0.00-1.50

0.08-0.12 0.13-0.20 0.13-0.21

0.04-0.07 0.05-0.11 0.06-0.11

B78

ISCAR

f groove

(mm)

GEPI-RX/LX

Precision Double-Ended Inserts for Internal Grooving Next to Shoulder ±0.025

10 Ref. 2.9 Ref.

8° W

Tmax-r

Dimensions

W±0.02

R±0.03

Tmax-r

0.80 1.00 1.00 1.57

0.00 0.10 0.10 0.15

1.50 1.50 1.50 2.00

1.8 1.8 1.8 1.8

IC528

Designation GEPI 0.80-0.00RX GEPI 1.00-0.10 LX GEPI 1.00-0.10 RX GEPI 1.57-0.15RX

Tough Ö Hard

IC908

l l l l

Recommended Machining Data

f groove

(mm/rev) 0.01-0.02 0.01-0.03 0.01-0.03 0.02-0.05

• Toolholder seat needs to be modified according to insert profile to ensure clearance • Dmin for internal application=12.5 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GEHIMR/L (B72) • GEHIMR/L-SC (B72) • GEHSR/L (B102).

GEPI-UN/UR/UL

Precision Double-Ended Inserts for Internal Undercutting

±0.025

10 Ref.

2.9 Ref.

8° M W R

Dimensions

R±0.03

Tmax-r

3.00 2.00 2.00

1.50 1.00 1.00

2.00 2.00 2.00

2.2 1.8 1.8

IC08

W±0.02

IC528

Designation GEPI 3.00-1.50UN GEPI 2.00-1.00UR GEPI 2.00-1.00UL

Tough Ö Hard

l l

Recommended Machining Data

f groove

(mm/rev) 0.03-0.12 0.03-0.12 0.03-0.12

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GEHIUR/L (B74).

B79

GHIR Boring Bars Dmin 20 mm (GIPI/GIFI/GINI inserts)

GHIR/L (W=1.9-6.4)

Internal Grooving and Turning Bars

Tmax-r A

Dmin f

Designation GHIR/L 20-3 GHIR/L 20-20-3 GHIR/L 20-4 GHIR/L 20-20-4 GHIR/L 25-25-4 GHIR/L 32-4 GHIR/L 25-5 GHIR/L 25-25-6 GHIR/L 32-6 GHIR/L 40-6

dg7 W l2

Right-hand shown

W min

W max

D min

Tmax-r

1.90 2.00 3.00 3.00 2.50 2.50 3.20 4.00 4.00 4.00

3.50 3.50 4.80 4.80 4.00 4.00 5.30 6.40 6.40 6.40

20.00 20.00 20.00 20.00 25.00 32.00 25.00 25.00 32.00 40.00

20.00 20.00 20.00 20.00 25.00 38.00 26.00 25.00 39.00 49.00

4.50 4.50 4.50 4.50 5.00 5.00 6.00 5.00 6.50 8.00

160.00 200.00 160.00 200.00 200.00 250.00 160.00 200.00 250.00 300.00

16.0 40.0 25.0 40.0 50.0 25.0 50.0 -

14.5 14.5 14.5 14.5 17.5 21.3 18.5 17.5 22.8 28.3

9.0 9.0 9.0 9.0 11.5 14.5 11.5 11.5 14.5 18.0

1.60 1.60 2.60 2.60 2.10 2.10 2.80 3.60 3.60 3.60

• For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. • For user guide, see pages B132-145. For inserts, see pages: GIFI (B89) • GIFI-E (B86) • GIFI-E (Full Radius) (B86) • GIMIY (B85) • GINI-E (B87) • GIPI (B88) • GIPI (Full Radius W<M) (B88) • GIPI (Full Radius) (B89) • GIPI (W<M) (B87) • GIPI-E (B85) • GIPI-RX/LX (B90) • TIPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHIR/L 20-3 GHIR/L 20-20-3 GHIR/L 20-4 GHIR/L 20-20-4 GHIR/L 25-25-4 GHIR/L 32-4 GHIR/L 25-5 GHIR/L 25-25-6 GHIR/L 32-6 GHIR/L 40-6

B80

ISCAR

Screw

Key

SR SR SR SR SR SR SR SR SR SR

T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5

76-1021 76-1021 76-1021 76-1021 76-1022 76-1022 76-1022 76-1022 76-1022 76-1022

GHIR/L-C (W=4-6.4)

Grooving and Turning Bars with Internal Coolant Holes

Tmax-r

dg7

Dmin

A W

Right-hand shown

Designation GHIR/L 25C-510 GHIR/L 32C-610 GHIR/L 40C-612

W min

W max

D min

Tmax-r

Inlet

25.00 32.00 40.00

4.00 4.80 4.80

5.30 6.40 6.40

32.00 43.00 53.00

10.00 10.00 12.00

11.5 14.5 18.0

160.00 200.00 250.00

25.0 -

22.5 26.2 32.2

3.50 4.40 4.40

R1/8 R1/8 R1/8

• For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. • For user guide, see pages B132-145. For inserts, see pages: GIFI (B89) • GIFI-E (B86) • GIFI-E (Full Radius) (B86) • GIMIY (B85) • GINI-E (B87) • GIPI (B88) • GIPI (Full Radius) (B89) • GIPI-E (B85) • TIPI threading inserts, see ISCAR full ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHIR/L 25C-510 GHIR/L 32C-610 GHIR/L 40C-612

Screw

Key

SR 76-1022 SR 76-1022 SR 76-1022

T-20/5 T-20/5 T-20/5

Seal

PL 25 PL 32 PL 40

GHIR/L-SC (W=2-4.8)

Grooving and Turning Solid Carbide Bars with Internal Coolant Holes

A l1

Tmax-r Dmin

d5 dg7

f W l2

Right-hand shown

Designation GHIR/L 20SC-3 GHIR/L 20SC-4

W min

W max

D min

Tmax-r

2.00 3.00

3.50 4.80

20.00 20.00

4.50 4.50

200.00 200.00

60.0 60.0

14.5 14.5

9.0 9.0

8.5 8.5

1.60 2.60

• Tool head is made of steel. • For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. • For user guide, see pages B132-145. For inserts, see pages: GIFI (B89) • GIFI-E (B86) • GIFI-E (Full Radius) (B86) • GIMIY (B85) • GINI-E (B87) • GIPI (B88) • GIPI (Full Radius W<M) (B88) • GIPI (Full Radius) (B89) • GIPI-E (B85) • GIPI-RX/LX (B90) • TIPI threading inserts, see ISCAR full ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHIR/L-SC (W=2-4.8)

Screw

Key

SR 76-1021

T-20/5

Seal

PL 20

B81

GHIUR/L

Undercutting and Turning Boring Bars

Tmax-r d g7 Dmin

f W l2

h1 l1 Right-hand shown

Designation GHIUR/L 20U GHIUR/L 20-20-5 GHIUR/L 25U GHIUR/L 25-25-6

W max

D min

Tmax-r

a°

4.80 4.80 6.40 6.40

20.00 20.00 25.00 25.00

2.50 3.00 3.00 3.50

160.00 200.00 160.00 200.00

40.0 50.0 50.0 60.0

12.5 13.0 15.5 16.0

9.0 9.0 11.5 11.5

45.00 60.00 45.00 60.00

For inserts, see pages: GIPI-UR/UL (B90).

Spare Parts Designation GHIUR/L 20U GHIUR/L 20-20-5 GHIUR/L 25U GHIUR/L 25-25-6

Screw

Key

SR SR SR SR

T-20/5 T-20/5 T-20/5 T-20/5

76-1021 76-1021 76-1022 76-1022

GHAIR/L-GI

Bars with Coolant Holes for Internal Grooving and Turning Adapters l1

h1 l2 Dmin

dg7

Dmin f F1

Tmax-r

Right-hand shown • F1=l1-f1+f2. For f2 dimension, see GAIR/L adapters.

Designation GHAIR/L 25-32 GHAIR/L 32-32 GHAIR/L 32-40

Adapter

25.00 32.00 32.00

32.0 40.0

200.00 200.00 200.00

19.7 23.2 24.0

11.5 14.5 14.5

3.0 3.0 3.0

GAIR/L 32.. GAIR/L 32.. GAIR/L 40..

• For Dmin & Tmax refer to GAIR/L adapters. For tools, see pages: GAIR/L (B83).

Spare Parts Designation GHAIR/L 25-32 GHAIR/L 32-32 GHAIR/L 32-40

B82

ISCAR

Side Locking Screw

Lower & Side Screw

Key

SR 14-519

SR 16-236 P SR 16-236 P SR 16-212

T-15/5 T-15/5 T-20/5

Seal

PL 25 PL 32 PL 32

GAIR/L

Internal Grooving and Turning Adapters

f2 W

GIPI/GIFI.. D

Tmax-r GAIR/L 32-... & GAIR/L 40-... Right-hand shown

Designation GAIR/L 32-2 GAIR/L 32-3 GAIR/L 32-4 GAIR/L 32-5 GAIR/L 40-2 GAIR/L 40-3 GAIR/L 40-4 GAIR/L 40-5

D min

W min

W max

Tmax-r

32.00 32.00 32.00 32.00 40.00 40.00 40.00 40.00

1.50 2.10 3.00 4.50 1.50 2.10 3.00 4.50

2.10 3.00 4.50 6.40 2.10 3.00 4.50 6.40

3.00 3.00 5.00 5.00 3.00 4.00 7.00 7.00

3.80 4.10 4.50 5.20 3.80 4.10 4.50 5.20

1.20 1.80 2.50 4.00 1.20 1.80 2.50 4.00

• For using TIPI insert, toolholder seat needs to be modified according to insert profile, to ensure clearance. • For user guide, see pages B132-145. For inserts, see pages: GIMIY (B85) • GIPI-E (B85) • GIFI-E (B86) • GIFI-E (Full Radius) (B86) • GINI-E (B87) • GIPI (W<M) (B87) • GIPI (B88) • GIPI (Full Radius W<M) (B88) • GIPI (Full Radius) (B89) • GIFI (B89) • GIPI-RX/LX (B90) • TIPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHAIR/L-GI (B82).

GHIC-50

Boring Bars for Internal Grooving and Turning Blades Dmin=50 mm

B1 b h1 l1

Designation GHIC 32-50 GHIC 40-50

26.0 26.0

32.00 40.00

220.00 260.00

14.5 18.0

29.0 36.0

• For both right and left hand applications. For tools, see pages: CGIN 26 (B84).

Spare Parts Designation GHIC-50

Screw

Key

SR M5X16DIN912

HW 4.0

B83

CGIN 26

Internal Grooving and Turning Blades for GHIC...-50 Bars

Tmax-r

f F1

A 150°

Designation CGIN 26K-3 CGIN 26K-4 CGIN 26K-5 CGIN 26A-3 CGIN 26A-4 CGIN 26A-5

Dmin

W min

W max

fmin(1)

F1min(2)

fmax(2)

F1max(2)

D min

2.80 3.60 4.40 2.80 3.60 4.40

4.00 4.50 6.40 4.00 4.50 6.40

2.40 3.20 4.00 2.40 3.20 4.00

28.0 28.0 28.0 32.5 32.5 32.5

10.0 10.0 10.0 14.5 14.5 14.5

33.0 33.0 33.0 37.5 37.5 37.5

15.0 15.0 15.0 19.5 19.5 19.5

45.00 45.00 45.00 49.50 49.50 49.50

26.0 26.0 26.0 26.0 26.0 26.0

50.00 50.00 54.00 54.00 54.00 54.00

• f and F1 are the blade extension range • Grooving depth (Tmax-r) varies in conformance with blade's overhang (F1) and it depends on the bore diameter(D). For grooving capacity, see chart below. • For using TIPI inserts, toolholder seat needs to be modified according to insert profile, to ensure clearance. • For user guide, see pages B132-145. (1)

Adjustable extension (2) Adjustable extension

For inserts, see pages: GIFI (B89) • GIFI-E (B86) • GIFI-E (Full Radius) (B86) • GIMIY (B85) • GINI-E (B87) • GIPI (B88) • GIPI (Full Radius) (B89) • GIPI-E (B85) • TIPI threading inserts, see ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHIC-50 (B83).

Internal Grooving Capacity for CGIN 26 for Bar GHIC...-50 18

F1=19.5 F1=19

F1=18

F1=17

Grooving Depth Tmax (mm)

F1=16

F1=15 13

F1=14

F1=13

F1=12

F1=11

F1=10

Example: 7 6 50

100

Bore Diameter D (mm)

B84

ISCAR

150

For grooving depth T=12.7 mm, and grooving width=4 mm, in bore øD=60, use blade CGIN 26A-4 and adjust overhang to F1=16 mm.

GIMIY

Utility Single-Ended Inserts, for Internal Turning and Grooving

ef.

15.7 R

±0.1 W R Dimensions

3.00 4.00

0.40 0.40

IC808

R±0.05

IC08

W±0.02

IC830

Designation GIMIY 304 GIMIY 404

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.50-1.50 0.50-2.00

0.10-0.14 0.13-0.19

0.05-0.08 0.06-0.11

• Dmin for internal applications=20 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGIN 26 (B84) • E-GEHIR / E-GHIMR (B76) • GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80) • GHIR/L-C (W=4-6.4) (B81) • GHIR/L-SC (W=2-4.8) (B81).

GIPI-E

Precision Double-Ended Inserts for Internal Turning and Grooving

±0.025

8°

Re 15.7

W R

Dimensions

3.00 4.00 5.00 6.35

0.40 0.40 0.50 0.55

2.4 3.2 4.0 4.8

15.50 15.50 15.50 15.50

IC20N

Tmax-r

IC20

IC808

R±0.05

IC8250

W±0.02

IC830

Designation GIPI 3.00E-0.40 GIPI 4.00E-0.40 GIPI 5.00E-0.50 GIPI 6.35E-0.55

Recommended Machining Data

Tough Ö Hard

f turn

f groove

(mm)

(mm/rev)

0.50-1.50 0.50-2.00 0.70-3.10 0.70-3.10

0.14-0.18 0.15-0.21 0.19-0.33 0.23-0.30

0.06-0.12 0.08-0.15 0.11-0.20 0.13-0.21

• Dmin for internal applications = 20 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGIN 26 (B84) • E-GEHIR / E-GHIMR (B76) • GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80) • GHIR/L-C (W=4-6.4) (B81) • GHIR/L-SC (W=2-4.8) (B81).

B85

GIFI-E

Precision Double-Ended Inserts for Internal Turning and Grooving

±0.025

8°

15.7

Ref.

Dimensions

Tmax-r

4.00 5.00 6.00

0.40 0.50 0.80

3.2 4.0 4.8

15.50 15.50 15.50

IC20

IC808

R±0.05

IC8250

W±0.02

IC830

Designation GIFI 4.00E-0.40 GIFI 5.00E-0.50 GIFI 6.00E-0.80

Recommended Machining Data

Tough Ö Hard

ap (mm)

0.50-2.00 0.60-2.50 1.00-3.00

f turn (mm/rev)

f groove (mm/rev)

0.13-0.19 0.16-0.24 0.19-0.34

0.06-0.11 0.08-0.14 0.09-0.18

• Dmin for internal applications = 20 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGIN 26 (B84) • GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80) • GHIR/L-C (W=4-6.4) (B81) • GHIR/L-SC (W=2-4.8) (B81).

GIFI-E (Full Radius)

Precision Double-Ended Inserts, Full Radius for Internal Profiling and Grooving

±0.025 8°

15 M

Dimensions

Recommended Machining Data

Tmax-r

4.00 5.00

2.00 2.50

3.2 4.0

14.00 13.50

IC20

R±0.05

IC808

W±0.02

IC8250

Tough Ö Hard

IC830

Designation GIFI 4.00E-2.00 GIFI 5.00E-2.50

ef. .7 R

f turn

(mm)

(mm/ rev)

f groove

0.00-2.00 0.00-2.50

0.14-0.27 0.18-0.34

0.06-0.12 0.08-0.15

B86

ISCAR

(mm/ rev)

GINI-E

Precision Double Ended Inserts for Internal Grooving and Turning of Ductile Materials

±0.025 8°

15.7

W R

Designation GINI 3.00E-0.40 GINI 4.00E-0.40 GINI 5.00E-0.50

Recommended Machining Data

W±0.02

R±0.05

Tmax-r

3.00 4.00 5.00

0.40 0.40 0.50

2.4 3.2 4.0

15.50 15.50 15.50

IC808

Dimensions

l l l

f turn

f groove

(mm)

(mm/rev)

0.50-1.20 0.50-1.60 0.50-2.00

0.08-0.13 0.10-0.17 0.12-0.20

0.03-0.09 0.04-0.12 0.05-0.14

GIPI (W<M)

Precision Double-Ended Inserts for Internal Grooving and Recessing

±0.025 5

8°

Dimensions

W±0.02

R±0.03

R±toler

Tmax-r

1.57 1.70 1.78 1.96 1.96

0.15 0.00 0.10 0.10 0.15

0.030 0.030 0.030 0.030 0.030

2.50 2.50 2.50 2.50 2.50

2.2 2.2 2.2 2.2 2.2

IC20

Designation GIPI 1.57-0.15 GIPI 1.70-0.00 GIPI 1.78-0.10 GIPI 1.96-0.10 GIPI 1.96-0.15

Tough Ö Hard

IC808

Tmax-r

15.

IC830

f. 7 Re

l l

Recommended Machining Data

f groove

(mm/rev) 0.03-0.05 0.03-0.06 0.03-0.06 0.04-0.06 0.04-0.06

• The tool pocket should be modified • Dmin for internal application=20 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80).

B87

GIPI

Precision Double-Ended Inserts for Internal Grooving and Recessing

±0.025

8°

ef. 5.7 R

W R

Dimensions

Tmax-r

2.22 2.22 2.30 2.39 2.50 2.70 2.70 3.00 3.18 3.30 3.96 4.23 4.78

0.10 0.15 0.20 0.15 0.20 0.10 0.15 0.40 0.20 0.10 0.20 0.10 0.55

2.50 2.50 3.00 6.40 6.00 -

2.2 2.2 2.2 2.4 2.4 2.4 2.4 2.4 2.4 2.4 3.2 3.2 4.0

IC20N

R±0.03

IC20

W±0.02

IC808

IC8250

IC830

Designation GIPI 2.22-0.10 GIPI 2.22-0.15 GIPI 2.30-0.20 GIPI 2.39-0.15 GIPI 2.50-0.20 GIPI 2.70-0.10 GIPI 2.70-0.15 GIPI 3.00-0.40 GIPI 3.18-0.20 GIPI 3.30-0.10 GIPI 3.96-0.20 GIPI 4.23-0.10 GIPI 4.78-0.55

Recommended Machining Data

Tough Ö Hard

l l l

l l

l l l

l l

f groove

(mm/rev) 0.04-0.07 0.04-0.07 0.05-0.08 0.04-0.07 0.05-0.09 0.05-0.08 0.05-0.08 0.06-0.11 0.06-0.11 0.06-0.10 0.08-0.13 0.08-0.13 0.08-0.15

• Dmin for internal application = 20 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGIN 26 (B84) • E-GEHIR / E-GHIMR (B76) • GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80) • GHIR/L-C (W=4-6.4) (B81) • GHIR/L-SC (W=2-4.8) (B81).

GIPI (Full Radius W<M)

Precision Double-Ended Inserts, Full Radius for Internal Grooving and Recessing

±0.025 8°

ef. .7 R

Dimensions

W±0.02

R±0.05

Tmax-r

IC830

IC808

IC20

Designation GIPI 2.39-1.20

Recommended Machining Data

Tough Ö Hard

(mm/rev)

2.39

1.20

6.40

2.4

0.05-0.10

f groove

• The tool pocket should be modified • Dmin for internal applications= 20 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80) • GHIR/L-SC (W=2-4.8) (B81).

B88

ISCAR

GIPI (Full Radius)

Precision Double-Ended Inserts, Full Radius for Internal Grooving and Recessing

±0.025

8°

15.7 Ref.

W M

Dimensions

W±0.02

R±0.05

Tmax-r

3.18 3.96 4.78 6.35

1.59 1.98 2.39 3.18

2.4 3.2 4.0 4.8

IC20

Designation GIPI 3.18-1.59 GIPI 3.96-1.98 GIPI 4.78-2.39 GIPI 6.35-3.18

Tough Ö Hard

IC8250

l l

Recommended Machining Data

f groove

(mm/rev) 0.06-0.13 0.08-0.16 0.08-0.16 0.11-0.21

• Dmin for internal application= 20 mm • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CGIN 26 (B84) • GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80) • GHIR/L-C (W=4-6.4) (B81) • GHIR/L-SC (W=2-4.8) (B81).

GIFI

Precision Double-Ended Inserts for Internal Grooving and Recessing

±0.025 8°

W R

Dimensions

Designation GIFI 4.78-0.55 GIFI 5.28-0.20

Tough Ö Hard

W±0.02

R±0.03

Tmax-r

4.78 5.28

0.55 0.20

4.0 4.0

15.50 15.50

IC20

Tmax-a

5 15.7 Ref.

IC8250

Dmin

Recommended Machining Data

f groove

(mm/rev) 0.07-0.13 0.08-0.13

B89

GIPI-RX/LX

Precision Double-Ended Inserts for Internal Grooving Next to Shoulder ±0.025

15.7

Ref.

Tmax-r

2.4 Ref. R

W RX shown

Dimensions

W±0.02

R±0.03

Tmax-r

0.78 1.00 1.19 1.57 1.57 2.00 2.39 2.39

0.10 0.00 0.10 0.15 0.79 0.10 0.20 1.19

1.55 1.55 1.55 1.65 1.65 1.65 1.65 1.65

1.30 2.00 2.00 2.80 2.80 2.70 3.90 3.90

IC830

Designation GIPI 0.78-0.1LX GIPI 1.00-0.00R/LX GIPI 1.19-0.1LX GIPI 1.57-0.15LX GIPI 1.57-0.79LX GIPI 2.00-0.10R/LX GIPI 2.39-0.2LX GIPI 2.39-1.19LX

Tough Ö Hard

IC808

8°

l l l l l l l l

Recommended Machining Data

f groove

(mm/rev) 0.02-0.04 0.02-0.04 0.03-0.05 0.03-0.05 0.03-0.06 0.04-0.06 0.05-0.08 0.05-0.10

• Tool's pocket should be modified • For grooving and recessing only • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GAIR/L (B83) • GHIR/L (W=1.9-6.4) (B80) • GHIR/L-SC (W=2-4.8) (B81).

GIPI-UR/UL

Precision Double-Ended Inserts for Internal Undercutting UR UL

±0.025 ef.

15.7 R

R=W/2 Dimensions

Designation GIPI 3.00-1.5UR/L GIPI 4.00-2.0UR/L

Tough Ö Hard

W±0.02

R±0.05

3.00 4.00

1.50 2.00

2.4 3.2

IC20

IC8250

8°

• The tool's pocket should be modified • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: GHIUR/L (B82).

B90

ISCAR

Recommended Machining Data

f groove

(mm/rev) 0.05-0.15 0.05-0.15

TOP-GRIP Boring Bars Dmin 20.5 mm

TGIR/L-C

Grooving and Turning Bars with Coolant Holes for TOP-GRIP Utility Inserts TGMF 635-080

Tmax-r

Dmin

dg7

f Tmax-r

0.5

19°

W l2

1.6

5.5 Designation TGIR/L 16C-3 TGIR/L 20C-3 TGIR/L 25C-3 TGIR/L 25C-4 TGIR/L 32C-4 TGIR/L 32C-6 TGIR/L 40C-6

Right-hand shown

W min

W max

D min

Tmax-r

Inlet

Inserts

16.00 20.00 25.00 25.00 32.00 32.00 40.00

3.00 3.00 3.00 4.00 4.00 6.00 6.00

3.00 3.00 3.00 5.00 5.00 6.35 6.35

20.50 25.00 32.00 32.50 42.00 57.00 (1) 57.00 (1)

5.50 5.50 8.00 8.50 11.00 17.50 17.50

7.5 9.0 11.5 11.5 14.5 14.5 18.0

150.00 180.00 200.00 200.00 220.00 220.00 300.00

25.0 32.0 40.0 40.0 50.0 50.0 60.0

12.0 14.2 18.8 19.5 25.5 29.0 35.2

M6 M6 R1/8 R1/8 R1/8 R1/8 R1/8

TGMF 3 TGMF 3 TGMF 3 TGMF 4, TGMF/P 5 TGMF 4, TGMF/P 5 TGMF 6 TGMF 6

• For user guide, see pages B132-145. (1)

For Dmin 47 mm, modify insert according to sketch

For inserts, see pages: TGMF (Full Radius) (B17) • TGMF/P (B17).

Spare Parts Designation TGIR/L 16C-3 TGIR/L 20C-3 TGIR/L 25C-3 TGIR/L 25C-4 TGIR/L 32C-4 TGIR/L 32C-6 TGIR/L 40C-6

Screw

Key

SR SR SR SR SR SR SR

T-20/5 T-20/5 HW 4.0 HW 4.0 HW 5.0 HW 5.0 HW 5.0

76-1400 76-1400 M5X16DIN912 M5X16DIN912 M6X20DIN912 M6X20DIN912 M6X25DIN912 UNB.

Seal PL PL PL PL PL PL PL

16 20 25 25 32 32 40

B91

TGHN 26-M

Internal Grooving and Turning Blades, for GHIC...-70 Bars W

F1 h1

14.5

l1 Designation TGHN 26-3M TGHN 26-4M TGHN 26-5M

f F1

A 150°

35°

25°

Dmin

W min

W max

fmin(1)

F1min(2)

fmax(2)

F1max(2)

D min

3.00 4.00 5.00

3.00 5.00 5.00

2.40 3.20 4.00

40.0 40.0 40.0

13.5 13.5 13.5

41.5 41.5 46.5

15.0 15.0 20.0

21.4 21.4 21.4

63.00 63.00 63.00

26.0 26.0 26.0

70.00 70.00 70.00

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and it depends on the bore diameter (D). • TGHN 26...-M can be modified from external double-sided TGHN blades • For user guide, see pages B132-145. (1)

Adjustable extension (2) Adjustable extension

For inserts, see pages: TGMF (Full Radius) (B17) • TGMF/P (B17). For holders, see pages: GHIC-70 (B94).

Internal Grooving Capacity for Bar GHIC...70 19

F1=20

18 F1=19 F1=18

16 F1=17 15

F1=16

F1=15

F1=14

Overhang F1, (mm)

Grooving Depth Tmax (mm)

F1=13

12 Tmax 11 D 10

f1 T (1)

100

150

200

250

Bore Diameter D (mm) Example: For grooving depth T=15.5 mm, and grooving width=5 mm, in bore øD=100, use blade CGHN 26-5M and adjust overhang to F1=18 mm. TGHN 26-...M

B92

ISCAR

HELI-GRIP Boring Bars Dmin 26 mm

HELIIR/L

Grooving and Turning Bars with Coolant Holes for HELI-GRIP Utility Inserts

Tmax-r Dmin

dg7 f A W l1 Right-hand shown

Designation HELIIR/L 20C-305 HELIIR/L 25C-305 HELIIR/L 25C-410 HELIIR/L 25C-510 HELIIR/L 25C-610 HELIIR/L 32C-410 HELIIR/L 32C-510 HELIIR/L 32C-610 HELIIR/L 40C-412 HELIIR/L 40C-512 HELIIR/L 40C-612

W min

W max

D min

Tmax-r

Inlet

20.00 25.00 25.00 25.00 25.00 32.00 32.00 32.00 40.00 40.00 40.00

3.00 3.00 4.00 5.00 6.00 4.00 5.00 6.00 4.00 5.00 6.00

3.18 3.18 4.76 5.00 6.35 4.76 5.00 6.35 4.76 5.00 6.35

26.00 31.00 43.00 43.00 43.00 43.00 43.00 43.00 53.00 53.00 53.00

5.00 5.00 10.00 10.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00

160.00 160.00 160.00 160.00 160.00 200.00 200.00 200.00 250.00 250.00 250.00

15.2 17.7 22.7 22.7 22.7 26.2 26.2 26.2 32.2 32.2 32.2

M6 R1/8 R1/8 R1/8 R1/8 R1/8 R1/8 R1/8 R1/8 R1/8 R1/8

Inserts(1) GRIP GRIP GRIP GRIP GRIP GRIP GRIP GRIP GRIP GRIP GRIP

3 3 4 5 6 4 5 6 4 5 6

• For user guide, see pages B132-145. (1)

DO-GRIP DGN inserts may be used only for grooving: DGN 4.. ( Dmin=51 mm), DGN 5.. (Dmin=57 mm) and DGN 6.. (Dmin=62 mm)

For inserts, see pages: GRIP (B14) • GRIP (Full Radius) (B14).

Spare Parts Designation HELIIR/L 20C-305 HELIIR/L 25C-305 HELIIR/L 25C-410 HELIIR/L 25C-510 HELIIR/L 25C-610 HELIIR/L 32C-410 HELIIR/L 32C-510 HELIIR/L 32C-610 HELIIR/L 40C-412 HELIIR/L 40C-512 HELIIR/L 40C-612

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR

T-20/5 HW 4.0 HW 4.0 HW 4.0 HW 4.0 HW 4.0 HW 4.0 HW 4.0 HW 4.0 HW 4.0 HW 4.0

76-1400 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912 M5X16DIN912

Seal PL PL PL PL PL PL PL PL PL PL PL

20 25 25 25 25 32 32 32 40 40 40

GHIR Boring Bars Dmin 64 mm (GDMY/F/N 8 mm inserts)

GHIR/L (W=7.0-8.3)

Internal Grooving and Turning Boring Bars

Tmax-r

Dmin f

dg7 W Right-hand shown

Designation GHIR/L 40-815 GHIR/L 40-820

W min

W max

D min

Tmax-r

7.00 7.00

8.30 8.30

40.00 40.00

64.00 65.00

15.00 20.00

300.00 300.00

36.0 41.0

18.0 18.0

6.00 6.00

Spare Parts Designation GHIR/L (W=7.0-8.3)

Screw

Key

SR M8X20DIN912

HW 6.0

B93

CUT-GRIP Blades Dmin 70 mm

GHIC-70

Boring Bars for Internal Grooving and Turning Blades Dmin=70 mm B1

dg7

b h1 l1 Designation GHIC 40-70 GHIC 50-70

26.0 26.0

40.00 50.00

260.00 300.00

18.0 23.0

53.0 53.0

• For both right and left hand applications. For tools, see pages: CGHN 26-M (B95) • TGHN 26-M (B92).

Spare Parts Designation GHIC-70

Screw

Key

SR M6X16DIN912

HW 5.0

GHIC-85

Boring Bars for Internal Grooving and Turning Blades Dmin=85 mm

dg7

Designation GHIC 40-85 GHIC 50-85

32.0 32.0

40.00 50.00

260.00 300.00

18.0 23.0

• For both right and left hand applications. For tools, see pages: CGHN 32-DGM (B97) • CGHN 32-M (B96).

Spare Parts Designation GHIC-85

B94

ISCAR

Screw

Key

SR M6X16DIN912

HW 5.0

CGHN 26-M

Internal Grooving and Turning Blades, for GHIC...-70 Bars

Tmax-r h1 B 1

14.5 35° 25°

Designation CGHN 26-3M CGHN 26-4M CGHN 26-5M

Dmin f

A 150°

W min

W max

D min

fmin(1)

F1min(2)

fmax(2)

F1max(2)

2.80 3.60 4.40

4.00 4.50 6.40

2.40 3.20 4.00

70.00 70.00 70.00

40.0 40.0 40.0

13.5 13.5 13.5

46.5 46.5 46.5

20.0 20.0 20.0

21.4 21.4 21.4

63.00 63.00 63.00

26.0 26.0 26.0

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and it depends on the bore diameter (D). • CGHN 26...-M can be modified from external double-sided CGHN blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages B132-145. (1)

Adjustable extension (2) Adjustable extension

For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHIC-70 (B94).

Internal Grooving Capacity for Bar GHIC...70 19

F1=20

18 F1=19 F1=18

16 F1=17 15

F1=16

F1=15

F1=14

Overhang F1, (mm)

Grooving Depth Tmax (mm)

F1=13

12 Tmax 11 D 10

f1 T (1)

100

150

200

250

Bore Diameter D (mm) Example: For grooving depth T=15.5 mm, and grooving width=5 mm, in bore øD=100, use blade CGHN 26-5M and adjust overhang to F1=18 mm. CGHN 26-...M

B95

CGHN 32-M

Internal Grooving and Turning Blades, for GHIC...-85 Bars W

Tmax h1 B1

17.5 15° 25°

Designation CGHN 32-3M CGHN 32-4M CGHN 32-5M CGHN 32-6M

Dmin f

A 150°

75 l1

F(1) CGHN 32-...M blade can be modified from external blades CGHN 32-...D

W min

W max

fmin(1)

F1min(2)

fmax(2)

F1max(2)

D min

2.80 3.60 4.40 5.60

4.00 5.00 6.40 6.40

2.40 3.20 4.00 5.20

44.0 44.0 44.0 44.0

15.0 15.0 15.0 15.0

48.0 50.0 55.0 55.0

19.0 21.0 26.0 26.0

24.8 24.8 24.8 24.8

82.00 82.00 82.00 82.00

32.0 32.0 32.0 32.0

85.00 85.00 85.00 85.00

• f and F1 are the blade extension range. • Grooving depth (Tmax-r) varies in conformance with blade's overhang (F1) and it depends on the bore diameter (D). For grooving capacity, see graph. • For using TIP insert, toolholder seat needs to be modified. • For user guide, see pages B132-145. (1)

Adjustable extension (2) Adjustable extension

For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHIC-85 (B94).

Internal Machining Grooving Capacity for Bar GHIC...85

F1=30

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3

F1=26 F1=24 F1=21 F1=19

F1=15

Overhang F1 (mm)

Grooving Depth Tmax (mm)

T max 27 26

Tmax D

100

150

f1 T (1) 200

250

ØD

Bore Diameter D (mm) Example: For grooving depth T=16, and grooving width= 4, in bore øD=180, use blade CGHN-32-4M and adjust overhang to F1=21 mm.

B96

ISCAR

TGHN 32-...M

CGHN 32-DGM

Internal Grooving and Turning Blades, for GHIC...-85 Bars (Self Clamping) Tmax-r

17.5

Dmin f

15° 25°

83 l1

Designation CGHN 32-3DGM CGHN 32-4DGM CGHN 32-5DGM CGHN 32-6DGM

150° W min

W max

fmin(1)

F1min(2)

fmax(2)

F1max(2)

D min

2.80 3.50 4.40 5.60

4.00 5.00 6.40 6.40

2.40 3.20 4.00 5.20

53.0 53.0 53.0 53.0

24.0 24.0 24.0 24.0

59.0 59.0 59.0 59.0

30.0 30.0 30.0 30.0

24.8 24.8 24.8 24.8

90.00 90.00 90.00 90.00

32.0 32.0 32.0 32.0

93.00 93.00 98.00 98.00

• Grooving depth (Tmax-r) varies in conformance with blade's overhang (f andF1) and it depends on the bore diameter (D). • CGHN 32...DGM can be modified from external double-sided CGHN -DG blades • When TIP inserts are used, the seat needs to be modified to ensure clearance. • For user guide, see pages B132-145. (1)

Adjustable extension (2) Adjustable extension

For inserts, see pages: B29-51 and for TIP threading inserts, see in ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHIC-85 (B94).

Internal Machining Grooving Capacity for Bar GHIC...-85

F1=30

25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3

F1=26 F1=24 F1=21 F1=19

F1=15

Overhang F1 (mm)

Grooving Depth Tmax (mm)

T max 27 26

Example: For grooving depth T=16, and grooving width= 4, in bore øD=180, use blade CGHN-32-4M and adjust overhang to F1=21 mm.

Tmax D

100

150

f1 T (1) 200

Bore Diameter D (mm)

Spare Parts Designation CGHN 32-DGM

250

ØD

CGHN 32-...M/DGN

Extractor EDG 44A*

* Optional, should be ordered separately

B97

Miniature

B98

ISCAR

SCHR/L-B/F

Grooving and Turning Holders, for Swiss-Type Automatics Back and Front Clamping Left hand tool shown with SCIL 6F insert

l1 h l2 Tmax-r

Left hand tool shown with SCIL 6B insert

Left-hand shown

Designation SCHR/L 0810-6B SCHR/L 10-6B SCHR/L 12-6B SCHR/L 16-6B SCHR/L 10-6F SCHR/L 12-6F SCHR/L 16-6F (1)

Tmax-r(1)

W min

W max

Inserts

8.0 10.0 12.0 16.0 10.0 12.0 16.0

10.0 10.0 12.0 16.0 10.0 12.0 16.0

125.00 125.00 125.00 125.00 125.00 125.00 125.00

2.0 -

23.7 -

6.00 6.00 6.00 6.00 6.00 6.00 6.00

0.50 0.50 0.50 0.50 0.50 0.50 0.50

2.50 2.50 2.50 2.50 2.50 2.50 2.50

SCIR/L 6B SCIR/L 6B SCIR/L 6B SCIR/L 6B SCIR/L 6F SCIR/L 6F SCIR/L 6F

See insert dimensions

For inserts, see pages: SCIR/L-B-NP (B102) • SCIR/L-B/F-AR/AL (B100) • SCIR/L-B/F-BR/BL (B99) • SCIR/L-B/F-ER/EL (B100) • SCIR/L-B/F-MTR/MTL threading inserts, see ISCAR TURNING & THREADING TOOLS catalog. • SCIR/L-B/F-N/L/R (B101).

Spare Parts Designation SCHR/L 0810-6B SCHR/L 10-6B SCHR/L 12-6B SCHR/L 16-6B SCHR/L 10-6F SCHR/L 12-6F SCHR/L 16-6F

Back Screw SCRB SCRB SCRB SCRB

Front Screw

Key

SCRF 103 SCRF 103 SCRF 103

IP-10/5 IP-10/5 IP-10/5 IP-10/5 IP-10/5 IP-10/5 IP-10/5

103 103 103 103

O RING OR OR OR OR

2.5X1.2N 2.5X1.2N 2.5X1.2N 2.5X1.2N

SCIR/L-B/F-BR/BL Back Turning Inserts

22.0 7.0 Front Lock SCIL 6F-BL Back Lock SCIL 6B-BL

0.5

2.5

3.0

12°

60°

5.0 Left-hand shown

Designation SCIL 6B-BL000 SCIL 6F-BL000 SCIR 6B-BR000 SCIR 6F-BR000 SCIL 6B-BL010 SCIL 6F-BL010 SCIR 6B-BR010 SCIR 6F-BR010

r 0.00 0.00 0.00 0.00 0.10 0.10 0.10 0.10

Recommended Machining Data IC1008

Dimensions

l l l l l l l l

(mm)

(mm/rev)

0.05-3.00 0.05-3.00 0.05-3.00 0.05-3.00 0.12-3.00 0.12-3.00 0.12-3.00 0.12-3.00

0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: SCHR/L-B/F (B99).

B99

SCIR/L-B/F-ER/EL

Back Turning Inserts for Short Chipping Materials 22.0 7.0 Front Lock SCIL 6F-EL... Back Lock SCIL 6B-EL...

60°

15° 0.7

2.5

0.2 5.0

Left-hand shown

Designation SCIR/L 6B-EL000 SCIL 6F-EL000 SCIR 6B-ER000 SCIR 6F-ER000

Recommended Machining Data IC1008

Dimensions

r 0.00 0.00 0.00 0.00

l l l l

(mm)

(mm/rev)

0.05-2.50 0.05-2.50 0.05-2.50 0.05-2.50

0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: SCHR/L-B/F (B99).

SCIR/L-B/F-AR/AL

Turning Inserts with a Frontal Relief Angle

22.0 7.0 Front Lock SCIL 6F-AL...

3.0 Gr°

Tmax-r =3.8

fa°

Back Lock SCIL 6B-AL...

Left-hand shown

Designation SCIL 6B-AL000 SCIL 6F-AL000 SCIR 6B-AR000 SCIR 6F-AR000 SCIL 6B-AL010 SCIL 6F-AL010 SCIR 6B-AR010 SCIR 6F-AR010

fa°

Gr°

Tc(1)

0.00 0.00 0.00 0.00 0.10 0.10 0.10 0.10

8.0 8.0 8.0 8.0 12.0 12.0 12.0 12.0

16 16 16 16 8 8 8 8

8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

• For cutting speed recommendations and user guide, see pages B132-145. (1)

Tc- clearance for face turning for Dmax 16 mm

For tools, see pages: SCHR/L-B/F (B99).

B100

ISCAR

Recommended Machining Data

IC1008

Dimensions

l l l l l l l l

(mm)

(mm/rev)

0.05-3.80 0.05-3.80 0.05-3.80 0.05-3.80 0.12-3.80 0.12-3.80 0.12-3.80 0.12-3.80

0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15 0.01-0.15

SCIR/L-B/F-N/L/R

Grooving and Parting Inserts 22.0

7°

Front Lock SCIL 6F-...N... Back Lock W SCIL 6B-...N... SCIL 6B/F-...L...

3.0

Workpiece

Tmax-r

16° R

SCIL/R 6B/F...N...

Tmax-r

Left-hand shown

Recommended Machining Data

Designation SCIR/L 6B-050N000 SCIR/L 6F-050N000 SCIR/L 6B-100N000 SCIR/L 6F-100N000 SCIR/L 6B-150N000 SCIR/L 6F-150N000 SCIR/L 6B-200N010 SCIR/L 6F-200N010 SCIL 6B-100L16 SCIL 6F-100L16 SCIR 6B-100R16 SCIR 6F-100R16 SCIL 6B-150R/L16 SCIL 6F-150R/L16 SCIR 6B-150R/L16 SCIR 6F-150R/L16 SCIL 6B-200L16 SCIL 6F-200L16 SCIR 6B-200R16 SCIR 6F-200R16

W±0.02

Tmax-r

Tc(1)

0.50 0.50 1.00 1.00 1.50 1.50 2.00 2.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00

0.00 0.00 0.00 0.00 0.00 0.00 0.10 0.10 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00

1.80 1.80 4.00 4.00 6.00 6.00 8.00 8.00 4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 8.00 8.00 8.00 8.00

1.8 1.8 4.0 4.0 8.0 8.0 8.0 8.0 4.0 4.0 4.0 4.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

IC1008

Dimensions

l l l l l l l l l l l l l l l l l l l l

f groove

(mm/rev) 0.02-0.04 0.02-0.04 0.03-0.05 0.03-0.05 0.03-0.07 0.03-0.07 0.03-0.09 0.03-0.09 0.02-0.04 0.02-0.04 0.02-0.04 0.02-0.04 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.06 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07

• For cutting speed recommendations and user guide, see pages B132-145. (1)

Tc- clearance for face turning for Dmax 16 mm

For tools, see pages: SCHR/L-B/F (B99).

SCIL 6B/F-150R16 (Right Lead)

SCIL 6B/F-150L16 (Left Lead)

SCIR 6B/F-150L16 (Left Lead)

SCIR 6B/F-150R16 (Right Lead)

B101

SCIR/L-B-NP

Groove-Turn and Parting Inserts Back Lock SCIL 6B-...NP... 22.0

3.0 Tmax-r

Designation SCIR/L 6B-150NP005 SCIR/L 6B-200NP005 SCIR/L 6B-250NP005

Recommended Machining Data

W±0.02

R±0.02

Tmax-r

Tc(1)

1.50 2.00 2.50

0.04 0.04 0.04

6.00 6.00 6.00

8.0 8.0 8.0

IC1008

Dimensions

l l l

f turn

f groove

(mm)

(mm/rev)

0.05-1.80 0.05-2.50 0.05-3.10

0.02-0.11 0.03-0.15 0.03-0.19

0.02-0.07 0.03-0.09 0.03-0.11

• For cutting speed recommendations and user guide, see pages B132-145. (1)

Tc- clearance for face turning, 16 max.

For tools, see pages: SCHR/L-B/F (B99).

GEHSR/L

External Machining Holders, for Swiss-Type Automatics l1

l2 F1

h A

W f

b Tmax-r

Designation GEHSR/L 8-1 (1) GEHSR/L 8-2 (1) GEHSR/L 10-2 GEHSR/L 12-2 GEHSR/L 16-2 GEHSR/L 20-2 GEHSR/L 25-2

Left-hand shown

W min

W max

Tmax-r

8.0 8.0 10.0 12.0 16.0 20.0 25.0

1.40 2.20 2.20 2.20 2.20 2.20 2.20

1.90 3.20 3.20 3.20 3.20 3.20 3.20

2.00 6.80 6.80 6.80 6.80 6.80 6.80

8.0 8.0 10.0 12.0 16.0 20.0 25.0

120.00 120.00 120.00 120.00 120.00 120.00 120.00

7.1 7.1 9.1 11.1 15.1 19.1 24.1

1.00 1.80 1.80 1.80 1.80 1.80 1.80

17.0 17.0 17.0 17.0 20.0 20.0 20.0

7.0 7.0 7.0 8.0 8.0 -

12.0 12.0 14.0 16.0 20.0 24.0 29.0

• For user guide, see pages B132-145. (1)

On request

For inserts, see pages: GEMI (B77) • GEPI (B78) • GEPI (Full Radius) (B78) • GEPI (W<M) (B77) • For GEPI threading inserts, refer to ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GEHSR/L

B102

ISCAR

Screw

Key

SR 16-236 P

T-15/3

PHSR/L

External Machining Holders for Swiss Automatic Machines l1

Dmax

h4 W

f Designation PHSR/L 10-2.4 PHSR/L 12-2.4 PHSR/L 16-2.4

A b

Left-hand shown

W min

W max

D max(1)

2.40 2.40 2.40

3.18 3.18 3.18

20.0 25.0 32.0

10.0 12.0 16.0

150.00 150.00 150.00

9.1 11.1 15.1

7.0 7.0 7.0

18.0 20.0 24.1

2.0 -

1.90 1.90 1.90

• T=Max depth capacity. see chart below. • For user guide, see pages B132-145. (1)

Limited by part diameter

For inserts, see pages: GDMW 2.4 (B53).

Spare Parts Designation PHSR/L

Screw

Key

SR 16-236 P

T-15/3

B103

GHSR/L

External Machining Holders for Swiss Automatic Machines l1

l2 D h F1

h A

h4 f

Left-hand shown

Designation GHSR/L 10-2 GHSR/L 12-2 GHSR/L 14-2 GHSR/L 16-2

W min

W max

D max(1)

2.20 2.20 2.20 2.20

3.15 3.15 3.15 3.15

20.0 25.0 26.0 32.0

10.0 12.0 14.0 16.0

120.00 120.00 120.00 120.00

9.1 11.1 13.1 15.1

7.0 7.0 8.0 8.0

18.0 20.0 20.0 26.0

2.0 2.0 -

1.80 1.80 1.80 1.80

• For user guide, see pages B132-145. (1)

For W>2.1 mm: grooving depth depends on part dia.

For inserts, see pages: GIG (B40) • GIM-J (D49) • GIM-J-RA/LA (D49) • GIMY (B30) • GIMY (Full Radius) (B32) • GIMY-F (B34) • GIP (B41) • GIP (Full Radius W<M) (B40) • GIP (Full Radius) (B42) • GIP-E (B36) • GIP-E (Full Radius) (B38) • GIPA (Full Radius W=3-6) (B47) • GIPA (W=3-6) (B46) • GIPM-A46 / GIP-1250 (B104) • GIPY (B46) • GITM (B45) • GITM (Full Radius) (B45) • TIP threading inserts, see ISCAR full ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation GHSR/L 10-2 GHSR/L 12-2 GHSR/L 14-2 GHSR/L 16-2

Screw

Key

SR SR SR SR

T-15/3 T-15/3 T-15/3 T-20/3

16-236 P 16-236 P 16-236 P 16-212

Grooving Depth

Grooving Depth Tmax per Diameter for Width > 2.1 mm W>2.1

T D

Tmax D

5.0 10.5

4.5 10.8

4.0 11.5

3.5 12.6

3.0 14.5

2.5 17

2.3 20

2.0 25

1.7 34

Tmax is also limited by insert.

GIPM-A46 / GIP-1250

Precision Back Turning Inserts, for External Machining on Swiss-Type Automatics ±0.025

2°

6° 7° W

1.2

GIP 3.00-1250R

GIPM 2.35-A46R

15.3 Ref.

30°

1.15 46°

Dimensions

R±0.03

2.35 2.35 3.00 3.00

0.05 0.05 0.00 0.00

2.2 2.2 2.4 2.4

IC908

W±0.05

IC328

Designation GIPM 2.35-A46L GIPM 2.35-A46R GIP 3.00-1250L GIP 3.00-1250R

Recommended Machining Data

Tough Ö Hard

IC20

8° 4

0.25

(mm/rev)

0.10-1.00 0.10-1.00 0.10-1.00 0.10-1.00

0.02-0.15 0.02-0.15 0.02-0.15 0.02-0.15

B104

ISCAR

f turn

(mm)

PICCO (Dmin 0.6 mm)

PICCO ACE

Collet Chuck Holders for PICCOCUT Inserts

dg6 d2

Designation PICCO ACE 12-4 PICCO ACE 12-5 PICCO ACE 16-4 PICCO ACE 16-5 PICCO ACE 16-6 PICCO ACE 16-7 PICCO ACE 20-4 PICCO ACE 20-5 PICCO ACE 20-6 PICCO ACE 20-7 PICCO ACE 22-4 PICCO ACE 22-5 PICCO ACE 22-6 PICCO ACE 22-7

T L

12.00 12.00 16.00 16.00 16.00 16.00 20.00 20.00 20.00 20.00 22.00 22.00 22.00 22.00

4 5 4 5 6 7 4 5 6 7 4 5 6 7

14.5 14.5 14.5 14.5 20.0 20.0 14.5 14.5 20.0 20.0 14.5 14.5 20.0 20.0

85 85 85 85 85 85 100 100 100 100 100 100 100 100

23 23 23 23 23 23 23 23 23 23 23 23 23 23

55 55 58.5 58.5 58.5 58.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5 73.5

10.3 10.3 14 14 14 14 18 18 18 18 20 20 20 20

Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench Wrench

ACE ACE ACE ACE ACE ACE ACE ACE ACE ACE ACE ACE ACE ACE

4-5 4-5 4-5 4-5 6-7 6-7 4-5 4-5 6-7 6-7 4-5 4-5 6-7 6-7

• Holders are suitable for left- and right-hand mini-bars, and ISO bars.

Pins

Locking shim

Body

Cap

Wrench

Locking shim

Insert Pin

Cap

B105

PICCO/ MG PCO (Holder) Holders for PICCO Inserts L5

MG PCO 12-6

Designation PICCO 12-4-5 PICCO 16-4-5 PICCO 20-4-5 PICCO 22-4-5 (1) PICCO 16-6-7 PICCO 20-6-7 PICCO 22-6-7 (1) MG PCO-12-6 MG PCO-16-6-8 MG PCO-16-9 MG PCO-20-6-8 MG PCO-22-6-8 (1) MG PCO-25-6-8

PICCO.../MG PCO

12.00 16.00 20.00 22.00 16.00 20.00 22.00 12.00 16.00 16.00 20.00 22.00 25.00

4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 9.00 6.00 6.00 6.00

5.00 5.00 5.00 5.00 7.00 7.00 7.00 8.00 8.00 8.00 8.00

75.00 75.00 90.00 90.00 75.00 90.00 90.00 75.00 75.00 75.00 90.00 90.00 90.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 15.00 10.00 16.00 10.00 10.00 10.00

55.00 55.00 70.00 70.00 55.00 70.00 70.00 53.00 55.00 75.00 70.00 70.00 70.00

10.3 14.0 18.0 20.0 14.0 18.0 20.0 11.0 14.0 18.0 18.0 20.0 23.0

18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0

• Holders are suitable for left- and right-hand mini-bars, and ISO bars. (1)

Tools for Swiss-type CNC.

Spare Parts Designation PICCO 12-4-5 PICCO 16-4-5 PICCO 20-4-5 PICCO 22-4-5 PICCO 16-6-7 PICCO 20-6-7 PICCO 22-6-7 MG PCO-12-6 MG PCO-16-6-8 MG PCO-16-9 MG PCO-20-6-8 MG PCO-22-6-8 MG PCO-25-6-8

B106

ISCAR

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR

HW HW HW HW HW HW HW HW HW HW HW HW HW

M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Seal

MG PCO...-6-8 PICCO...MF...8-... PICCO...MFT...8-... Back Stopper MG PCO-SPCR8

PL 16

GHPCOR/L

Perpendicular Square-Shank Tools for Use on the Cross Slide Units of Swiss Type Machines l1

D1max Clamp

Cutting Edge Height 70 h1

d-d1 h4 A1 fmax

b Tmax-a Right-hand shown

Designation GHPCOL 08-16-4-5 GHPCOL 08-25-4-5 GHPCOR 08-16-4-5 GHPCOR 08-28-4-5 GHPCOL 10-16-4-5 GHPCOL 10-25-4-5 GHPCOR 10-16-4-5 GHPCOR 10-25-4-5 GHPCOL 12-16-4-6 GHPCOL 12-25-4-6 GHPCOR 12-16-4-6 GHPCOR 12-25-4-6 GHPCOL 16-16-4-6 GHPCOL 16-25-4-6 GHPCOL 16-30-7-8 GHPCOR 16-16-4-6 GHPCOR 16-25-4-6 GHPCOR 16-30-7-8

D1 max

Tmax-a

fmax

8.0 8.0 8.0 8.0 10.0 10.0 10.0 10.0 12.0 12.0 12.0 12.0 16.0 16.0 16.0 16.0 16.0 16.0

102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 102.00 112.00 112.00 112.00 112.00 112.00 116.00

88.00 88.00 88.00 88.00 88.00 88.00 88.00 88.00 88.00 88.00 88.00 88.00 98.00 98.00 98.00 98.00 98.00 98.00

4.0 4.0 4.0 4.0 2.0 2.0 2.0 2.0 -

15.0 15.0 15.0 15.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 22.0 22.0 22.0 22.0 22.0 22.0

34.00 34.00 34.00 34.00 34.00 34.00 34.00 34.00 34.00 43.00 34.00 43.00 35.00 44.00 49.00 35.00 44.00 49.00

26.0 26.0 26.0 26.0 26.0 26.0 26.0 26.0 26.0 26.0 26.0 26.0 36.0 36.0 36.0 36.0 36.0 36.0

16.00 25.00 16.00 28.00 16.00 25.00 16.00 25.00 16.00 25.00 16.00 25.00 16.00 25.00 30.00 16.00 25.00 30.00

30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 30.0 39.0 30.0 39.0 31.0 40.0 45.0 31.0 40.0 45.0

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 7.00 4.00 4.00 7.00

5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 8.00 6.00 6.00 8.00

• PICCOCUT insert should not exceed A1 length. • Left-hand holders are available upon request. • Coolant tube adapter: KQ2L06-M5 (for 6 mm coolant tube)

Indexing from the top

Spare Parts Designation GHPCOL 08-16-4-5 GHPCOL 08-25-4-5 GHPCOR 08-16-4-5 GHPCOR 08-28-4-5 GHPCOL 10-16-4-5 GHPCOL 10-25-4-5 GHPCOR 10-16-4-5 GHPCOR 10-25-4-5 GHPCOL 12-16-4-6 GHPCOL 12-25-4-6 GHPCOR 12-16-4-6 GHPCOR 12-25-4-6 GHPCOL 16-16-4-6 GHPCOL 16-25-4-6 GHPCOL 16-30-7-8 GHPCOR 16-16-4-6 GHPCOR 16-25-4-6 GHPCOR 16-30-7-8

Indexing from the front

Side Clamp

Screw

Key

HED HED HED HED HED HED HED HED HED HED HED HED HED HED HED HED HED HED

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW HW

08 08 08 08 10 10 10 10 12 12 12 12 16-4-6 16-4-6 16-7-8 16-4-6 16-4-6 16-7-8

M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912 M4X14DIN912

Pipe Fitting

3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0 3.0

KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5 KQ2L06-M5

B107

PICCO R/L 050, 053, 055

Inserts for Internal Turning and Chamfering l1 dh6 l2

f 20°

Tmax Right-hand shown

Dimensions

Designation PICCO R 050.06-2 (1) PICCO R 050.06-3 (1) PICCO R 050.08-4 PICCO R/L 050.1-5 PICCO R/L 050.1-7 PICCO R/L 050.2-5 PICCO R/L 050.2-10 PICCO R/L 050.2-15 PICCO R 050.25-5 PICCO R 050.25-10 PICCO R 050.25-16 PICCO R 053.3-10 PICCO R/L 050.3-10 PICCO R 053.3-16 PICCO R/L 050.3-16 PICCO R 053.3-20 PICCO R/L 050.3-20 PICCO R 050.35-10 PICCO R 050.35-16 PICCO R 050.35-20 PICCO R 050.35-24 PICCO R 053.4-10 PICCO R/L 050.4-10 PICCO R 053.4-16 PICCO R/L 050.4-16 PICCO R 053.4-20 PICCO R/L 050.4-20 PICCO R/L 050.4-24 PICCO R/L 050.4-28 PICCO R 055.5-10 PICCO R/L 050.5-10 PICCO R 055.5-15 PICCO R/L 050.5-15 PICCO R 055.5-20 PICCO R/L 050.5-20 PICCO R 055.5-25 PICCO R/L 050.5-25 PICCO R 055.5-30 PICCO R/L 050.5-30 PICCO R/L 050.5-35 PICCO R 055.6-15 PICCO R/L 050.6-15 PICCO R 055.6-22 PICCO R/L 050.6-22 PICCO R 055.6-25 PICCO R/L 050.6-25 PICCO R 055.6-30

R±0.05

Tmax

D min

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

0.2 0.2 0.2 0.6 0.6 0.6 0.6 0.6 0.6 1.1 1.1 1.1 1.1 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 2.3 2.3 2.3 2.3 2.3 2.3 2.3

0.50 0.50 0.70 0.90 0.90 1.70 1.70 1.70 2.20 2.20 2.20 2.60 2.60 2.60 2.60 2.60 2.60 3.10 3.10 3.10 3.10 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 5.30 5.30 5.30 5.30 5.30 5.30 5.30

20.00 20.00 20.00 20.00 22.00 19.00 24.00 29.00 19.00 24.00 30.00 24.00 24.00 30.00 30.00 34.00 34.00 24.00 30.00 34.00 38.00 24.00 24.00 30.00 30.00 34.00 34.00 38.00 42.00 25.00 25.00 30.00 30.00 35.00 35.00 40.00 40.00 45.00 45.00 50.00 30.00 30.00 37.00 37.00 40.00 40.00 45.00

2.0 3.0 4.0 4.5 6.5 4.0 9.0 14.0 5.0 10.0 16.0 9.0 9.0 15.0 15.0 19.0 19.0 10.0 16.0 20.0 24.0 9.0 9.0 15.0 15.0 19.0 19.0 23.0 27.0 9.0 9.0 14.0 14.0 19.0 19.0 24.0 24.0 29.0 29.0 34.0 14.0 14.0 21.0 21.0 24.0 24.0 29.0

0.04 0.04 0.04 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.03 0.10 0.03 0.10 0.03 0.10 0.10 0.10 0.10 0.10 0.03 0.10 0.03 0.10 0.03 0.10 0.10 0.10 0.05 0.15 0.05 0.15 0.05 0.15 0.05 0.15 0.05 0.15 0.15 0.05 0.15 0.05 0.15 0.05 0.15 0.05

0.08 0.08 0.08 0.10 0.10 0.10 0.10 0.10 0.15 0.15 0.15 0.20 0.20 0.20 0.20 0.20 0.20 0.25 0.25 0.25 0.25 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.30 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50

0.60 0.60 0.80 1.00 1.00 2.00 2.00 2.00 2.50 2.50 2.50 2.80 2.80 2.80 2.80 2.80 2.80 3.50 3.50 3.50 3.50 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

• Specify right- or left-hand bars • For cutting speed recommendations, see pages B134-135. (1)

Maximum D.O.C.=0.01-0.03 mm, maximum feed=0.01 mm/rev.

For holders, see pages B105-107.

B108

ISCAR

Tough Ö Hard IC908

Dmin

IC228

8°

l l

l l l l l

l l

l l l l l l

l l

l l l

l l

PICCO R/L 050, 053, 055 (continued) Inserts for Internal Turning and Chamfering

l1 dh6 l2

f 20°

Tmax Right-hand shown

Dimensions

Designation PICCO R/L 050.6-30 PICCO R/L 050.6-35 PICCO R/L 050.6-42 PICCO R/L 050.7-20 PICCO R/L 050.7-25 PICCO R/L 050.7-30 PICCO R/L 050.7-35 PICCO R/L 050.7-40 PICCO R/L 050.7-45 PICCO R/L 050.7-50

Tough Ö Hard

R±0.05

Tmax

D min

6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00

2.3 2.3 2.3 2.8 2.8 2.8 2.8 2.8 2.8 2.8

5.30 5.30 5.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30

45.00 50.00 57.00 35.00 40.00 45.00 50.00 55.00 60.00 65.00

29.0 34.0 41.0 19.0 24.0 29.0 34.0 39.0 44.0 49.0

0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15 0.15

0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.60 0.60 0.60

6.00 6.00 6.00 6.80 6.80 6.80 6.80 6.80 6.80 6.80

IC908

Dmin

IC228

8°

• Specify right- or left-hand bars • For cutting speed recommendations, see pages B134-135 . (1)

Maximum D.O.C.=0.01-0.03 mm, maximum feed=0.01 mm/rev.

For holders, see pages B105-107.

B109

PICCO R/L 050-C

Inserts with Chipformers for Internal Boring and Profiling l1 dh6

5° f

8°

a 20°

Tmax

Right-hand shown

Designation PICCO R/L 050.4-10C PICCO R/L 050.4-20C PICCO R/L 050.4-24C PICCO R/L 050.4-28C PICCO R/L 050.5-10C PICCO R/L 050.5-15C PICCO R/L 050.5-20C PICCO R/L 050.5-25C PICCO R/L 050.5-30C PICCO R/L 050.5-35C PICCO R/L 050.6-15C PICCO R/L 050.6-22C PICCO R/L 050.6-25C PICCO R/L 050.6-30C PICCO R/L 050.6-35C PICCO R/L 050.6-42C PICCO R/L 050.7-20C PICCO R/L 050.7-25C PICCO R/L 050.7-30C PICCO R/L 050.7-35C PICCO R/L 050.7-40C

(1) (1)

(1) (1) (1)

(1) (1) (1) (1) (1) (1) (1) (1)

Tmax

D min

R±0.05

4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00

1.5 1.5 1.5 1.5 1.9 1.9 1.9 1.9 1.9 1.9 2.3 2.3 2.3 2.3 2.3 2.3 2.8 2.8 2.8 2.8 2.8

3.50 3.50 3.50 3.50 4.40 4.40 4.40 4.40 4.40 4.40 5.30 5.30 5.30 5.30 5.30 5.30 6.30 6.30 6.30 6.30 6.30

24.00 34.00 38.00 42.00 25.00 30.00 35.00 40.00 45.00 50.00 30.00 37.00 40.00 45.00 50.00 57.00 35.00 40.00 45.00 50.00 55.00

10.0 20.0 24.0 28.0 10.0 15.0 20.0 25.0 30.0 35.0 15.0 22.0 25.0 30.0 35.0 42.0 20.0 25.0 30.0 35.0 40.0

0.30 0.30 0.30 0.30 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.50 0.60 0.60 0.60 0.60 0.60

4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 6.80 6.80 6.80 6.80 6.80

0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20 0.20

• All left-hand inserts on request • For cutting speed recommendations, see pages B134-135. (1)

Upon request.

For holders, see pages B105-107.

Stainless Steel 316L f= 0.03 mm/rev

f= 0.05 mm/rev

PICCO R 050.6-35C with Chipbreaker

PICCO R 050.6-35 Standard

B110

ISCAR

IC908

Dimensions

l l l l l l l l l l l l l l l l l l l l l

PICCO R 050.20

Inserts for Internal Turning and Chamfering Next to the Bottom of Blind Holes l1 dh6 l2

20° a

Dmin

f 20°

Tmax-r

Right-hand shown

Designation PICCO R 050.20.2-10 PICCO R 050.20.3-10 PICCO R 050.20.4-16 PICCO R 050.20.5-20

R±0.05

Tmax-r

D min

4.00 4.00 4.00 5.00

0.6 1.5 1.4

1.70 2.60 3.50 4.40

24.00 24.00 30.00 25.00

10.0 10.0 16.0 20.0

0.05 0.10 0.10 0.15

0.10 0.20 0.30 0.50

2.00 2.80 4.00 5.00

IC908

Dimensions

l l l l

• Specify right- or left-hand bars • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

PICCO 050...

PICCO 050.20...

8°

20°

PICCO R/L 050 (CBN)

CBN Tipped Inserts for Internal Turning Profiling and Chamfering of Hard Steel l1 dh6

5° f

8°

a R

20°

Tmax

Right-hand shown

Designation PICCO R 050.3-10B PICCO R 050.4-10B PICCO R 050.5-15B PICCO R 050.6-15B PICCO R 050.7-20B

Tmax

D min

R±0.05

4.00 4.00 5.00 6.00 7.00

0.6 1.5 1.9 2.3 2.8

2.60 3.50 4.40 5.30 6.30

25.50 25.50 31.50 31.50 36.50

10.0 10.0 15.0 15.0 20.0

0.20 0.30 0.50 0.50 0.60

2.80 4.00 5.00 6.00 6.80

0.10 0.10 0.15 0.15 0.15

IB55

Dimensions

l l l l l

• It is not recommended to use coolant when machining with CBN tipped tools • Available on request only • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

B111

PICCO R/L 090

Inserts for Internal Turning and Profiling l1 dh6 l2

90° f

Dmin a

20°

Tmax

Right-hand shown

Designation PICCO R/L 090.3-10 PICCO R/L 090.3-16 PICCO R/L 090.4-10 PICCO R/L 090.4-16 PICCO R/L 090.5-10 PICCO R/L 090.5-15 PICCO R/L 090.5-20

R±0.05

Tmax

D min

4.00 4.00 4.00 4.00 5.00 5.00 5.00

0.6 0.6 1.5 1.5 1.9 1.9 1.9

2.60 2.60 3.50 3.50 4.40 4.40 4.40

24.00 30.00 24.00 30.00 25.00 30.00 35.00

9.0 15.0 9.0 15.0 9.0 14.0 19.0

0.10 0.10 0.10 0.10 0.15 0.15 0.15

0.20 0.20 0.30 0.30 0.50 0.50 0.50

2.80 2.80 4.00 4.00 5.00 5.00 5.00

IC228

Dimensions

l l l l l l l

• Specify right-or left-hand bars • For cutting speed recommendations, see pages B134-135 For holders, see pages B105-107.

PICCO-080

Inserts for Internal Back Turning

dh 6

Dmin

a 3°

30°

Tmax-r l1

Right-hand shown

Designation PICCO R/L 080.0003-15 PICCO R/L 080.0003-20 PICCO R/L 080.0004-15 PICCO R/L 080.0004-25 PICCO R/L 080.0005-20 PICCO R/L 080.0005-30 PICCO R/L 080.0006-20 PICCO R/L 080.0006-30 PICCO R/L 080.0007-20 PICCO R/L 080.0007-30

R±0.05

Tmax-r

D min

4.00 4.00 4.00 4.00 5.00 5.00 6.00 6.00 7.00 7.00

0.6 0.6 1.5 1.5 1.9 1.9 2.3 2.3 2.8 2.8

2.60 2.60 3.50 3.50 4.40 4.40 5.30 5.30 6.30 6.30

1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50

29.00 34.00 29.00 39.00 35.00 45.00 35.00 45.00 35.00 45.00

14.0 19.0 14.0 24.0 19.0 29.0 19.0 29.0 19.0 29.0

0.10 0.10 0.15 0.15 0.20 0.20 0.20 0.20 0.20 0.20

0.50 0.50 0.80 0.80 1.00 1.00 1.80 1.80 2.50 2.50

3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00 7.00 7.00

• Specify right- or left-hand bars • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

B112

ISCAR

IC228

Dimensions

l l l l l l l l l l

PICCO R/L 002-007

Inserts for Internal Grooving and Turning

l1 dh6 l2 f

Dmin Tmax-r

Right-hand shown

Dimensions

W±0.05

Tmax-r

D min

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00

0.50 0.50 0.50 0.70 0.70 0.70 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00

0.2 0.2 0.2 0.7 0.7 0.7 1.5 1.5 1.5 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 1.9 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.3 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8 2.8

1.80 1.80 1.80 2.70 2.70 2.70 3.50 3.50 3.50 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 4.40 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 5.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30 6.30

19.00 24.00 29.00 19.00 24.00 29.00 24.00 30.00 34.00 25.00 30.00 35.00 40.00 45.00 25.00 30.00 35.00 40.00 45.00 25.00 30.00 35.00 40.00 45.00 25.00 30.00 37.00 40.00 45.00 25.00 30.00 37.00 40.00 45.00 25.00 30.00 37.00 40.00 45.00 25.00 30.00 37.00 40.00 45.00 25.00 30.00 37.00 40.00 45.00 25.00 30.00 37.00 40.00 45.00

5.0 10.0 15.0 5.0 10.0 15.0 9.0 15.0 19.0 9.0 14.0 19.0 24.0 29.0 9.0 14.0 19.0 24.0 29.0 9.0 14.0 19.0 24.0 29.0 9.0 14.0 21.0 24.0 29.0 9.0 14.0 21.0 24.0 29.0 9.0 14.0 21.0 24.0 29.0 9.0 14.0 21.0 24.0 29.0 9.0 14.0 21.0 24.0 29.0 9.0 14.0 21.0 24.0 29.0

0.40 0.40 0.40 0.60 0.60 0.60 0.80 0.80 0.80 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.00 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 1.80 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50 2.50

2.00 2.00 2.00 3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80 6.80

IC908

Designation PICCO R 002.0050-5 PICCO R 002.0050-10 PICCO R 002.0050-15 PICCO R 003.0070-5 PICCO R 003.0070-10 PICCO R 003.0070-16 PICCO R/L 004.0100-10 PICCO R/L 004.0100-16 PICCO R/L 004.0100-20 PICCO R/L 005.0100-10 PICCO R/L 005.0100-15 PICCO R/L 005.0100-20 PICCO R/L 005.0100-25 PICCO R/L 005.0100-30 PICCO R/L 005.0150-10 PICCO R/L 005.0150-15 PICCO R/L 005.0150-20 PICCO R/L 005.0150-25 PICCO R/L 005.0150-30 PICCO R/L 005.0200-10 PICCO R/L 005.0200-15 PICCO R/L 005.0200-20 PICCO R/L 005.0200-25 PICCO R/L 005.0200-30 PICCO R/L 006.0100-10 PICCO R/L 006.0100-15 PICCO R/L 006.0100-22 PICCO R/L 006.0100-25 PICCO R/L 006.0100-30 PICCO R/L 006.0150-10 PICCO R/L 006.0150-15 PICCO R/L 006.0150-22 PICCO R/L 006.0150-25 PICCO R/L 006.0150-30 PICCO R/L 006.0200-10 PICCO R/L 006.0200-15 PICCO R/L 006.0200-22 PICCO R/L 006.0200-25 PICCO R/L 006.0200-30 PICCO R/L 007.0100-10 PICCO R/L 007.0100-15 PICCO R/L 007.0100-22 PICCO R/L 007.0100-25 PICCO R/L 007.0100-30 PICCO R/L 007.0150-10 PICCO R/L 007.0150-15 PICCO R/L 007.0150-22 PICCO R/L 007.0150-25 PICCO R/L 007.0150-30 PICCO R/L 007.0200-10 PICCO R/L 007.0200-15 PICCO R/L 007.0200-22 PICCO R/L 007.0200-25 PICCO R/L 007.0200-30

Tough Ö Hard IC228

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

• All carbide bars with sharp corners. • Specify right- or left-hand bars • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

B113

PICCO R/L 004-007 (Radius)

Full Radius Inserts, for Internal Profiling l1 dh6 a

l2 W

Dmin

Tmax-r

Right-hand shown

Designation PICCO R/L 004.0.50-16 PICCO R/L 005.0.50-20 PICCO R/L 005.0.75-20 PICCO R/L 005.1.00-20 PICCO R/L 006.0.50-25 PICCO R/L 006.0.75-25 PICCO R/L 006.1.00-25 PICCO R/L 007.0.50-30 PICCO R/L 007.0.75-30 PICCO R/L 007.1.00-30

W±0.05

Tmax-r

D min

4.00 5.00 5.00 5.00 6.00 6.00 6.00 7.00 7.00 7.00

1.00 1.00 1.50 2.00 1.00 1.50 2.00 1.00 1.50 2.00

1.5 1.9 1.9 1.9 2.3 2.3 2.3 2.8 2.8 2.8

3.50 4.40 4.40 4.40 5.30 5.30 5.30 6.30 6.30 6.30

0.50 0.50 0.75 1.00 0.50 0.75 1.00 0.50 0.75 1.00

30.00 35.00 35.00 35.00 40.00 40.00 40.00 45.00 45.00 45.00

15.0 19.0 19.0 19.0 24.0 24.0 24.0 29.0 29.0 29.0

0.80 1.00 1.00 1.00 1.80 1.80 1.80 2.50 2.50 2.50

4.00 5.00 5.00 5.00 6.00 6.00 6.00 6.80 6.80 6.80

IC228

Dimensions

l l l l l l l l l l

• Specify right- or left-hand bars • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

PICCO R/L 060

Inserts for Internal Turning and 45° Chamfering X l1

f1 dh6

45°

Tmax-r

Dmin

Right-hand shown

Dimensions

R±0.04

Tmax-r

D min

5.00 5.00 6.00 6.00 7.00 7.00

0.20 0.20 0.20 0.20 0.20 0.20

1.0 1.0 1.0 1.0 1.0 1.0

1.9 1.9 2.3 2.3 2.8 2.8

4.40 4.40 5.30 5.30 6.30 6.30

14.0 19.0 20.0 25.0 19.0 40.0

30.00 35.00 35.00 40.00 35.00 55.00

0.70 0.70 0.70 0.70 0.70 0.70

5.00 5.00 6.00 6.00 6.80 6.80

• Specify right- or left-hand bars • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

B114

ISCAR

IC908

Designation PICCO R/L 060.5-15 PICCO R/L 060.5-20 PICCO R 060.6-20 PICCO R 060.6-25 PICCO R/L 060.7-20 PICCO R 060.7-40

Tough Ö Hard IC228

f a

l l l l l l

PICCO R/L 520

Inserts for Internal Chamfering

l1 dh6 R

Tmax-a f a° Right-hand shown

Designation PICCO R/L 520.0045-15 PICCO R/L 520.0060-15

a°

R±0.05

Tmax-a

D min

5.00 5.00

1.5 1.5

45 60

30.00 30.00

0.20 0.20

3.50 4.00

1.00 1.00

IC908

Dimensions

l l

• Left hand inserts on request • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

PICCO R/L 047

Inserts for Internal Deep Profiling l1 dh6

5° f

8°

a 47°

Tmax

D2 Right-hand shown

Designation PICCO R/L 047.4-20 PICCO R/L 047.5-25 PICCO R/L 047.6-30

Tmax

D min

R±0.05

4.00 5.00 6.00

1.5 1.9 2.3

3.50 4.40 5.30

34.00 40.00 45.00

20.0 25.0 30.0

3.00 3.80 4.50

0.30 0.50 0.50

4.00 5.00 6.00

0.15 0.15 0.15

IC908

Dimensions

l l l

• Left hand inserts on request • For cutting speed recommendations, see pages B134-135. For holders, see pages B105-107.

PICCO R/L 070

Back Chamfering Inserts for Pre-Parting Operation X

l1 dh6 f

8° X

45° W

Tmax-r Right-hand shown

Designation PICCO R/L 070.5-15 PICCO R/L 070.5-20

Tmax-r

D min

5.00 5.00

1.00 1.00

1.9 1.9

4.40 4.40

15.0 20.0

30.00 35.00

0.20 0.20

1.00 1.00

5.00 5.00

IC228

Dimensions

l l

• All carbide bars with sharp corners • Specify right- or left-hand bars For holders, see pages B105-107.

B115

KIT PICCO SET

Contains 2 Toolholders and a Set of Solid Carbide Miniature Turning and Grooving Boring Bars Fig. A

Fig. B

KITS

Fig. C

Dmin

Designation PICCO 16-4-5 PICCO 16-6-7 PICCO R 050.3-16 PICCO R 050.4-16 PICCO R 050.5-20 PICCO R 050.6-22 PICCO R 060.5-20 PICCO R 004.0100-16 PICCO R 005.0150-20 PICCO R 005.0200-20 PICCO R 006.0150-22 PICCO R 006.0200-22

B116

ISCAR

Min Bore Dia.

3.0 4.0 5.0 6.0 5.0 4.0 5.0 5.0 6.0 6.0

L1 t

15 15 19 21 19 15 19 19 21 21

max

— — — — — 0.8 1.0 1.0 1.8 1.8

W Pcs. Fig.No.

— — — — — 1.0 1.5 2.0 1.5 2.0

1x 1x 1x 1x 1x 1x 1x 1x 1x 1x 1x 1x

A A A A B C C C C C

Description Holder Holder Mini carbide Mini carbide Mini carbide Mini carbide Mini carbide Mini carbide Mini carbide Mini carbide Mini carbide Mini carbide

bar bar bar bar bar bar bar bar bar bar

MINICHAM (Dmin 4 mm)

MGUHR

Solid Carbide Bars, for Internal Turning and Threading at 4 mm Minimum Bore Diameter MG PCO...

l2 d d2

Dmin

Carbide

Tmax

Designation MGUHR 06-04L10 MGUHR 06-04L20 (1)

(1)

Right-hand shown

D min

Tmax

f(2)

4.00 4.00

0.50 0.50

2.2 2.2

6.00 6.00

62.00 62.00

10.0 20.0

3.45 3.45

1.3 1.3

Dmin for turning 4.0 mm & Tmax 0.43 mm Dmin for threading 5.0 mm & Tmax 1.00 mm (2) f=2.17 for turning, f=2.7 for threading

For inserts, see pages: UMGR (B117) • UMGR-A55 () • UMGR-A60 (). For holders, see pages B105-107.

Mounting Operation

Dismounting Operation

UMGR

Miniature Indexable Inserts for Internal Turning

3° f 7° R

W Right-hand shown

Designation UMGR 4.0-0.0 UMGR 4.0-0.1

Spare Parts Designation UMGR

W±0.02

R±0.02

D min

1.63 1.63

0.00 0.10

2.2 2.2

4.00 4.00

IC508

Dimensions

l l

Magazine UMGK MAGAZINE

B117

MINCUT (Dmin 8 mm)

MIFHR

Bars for Face and Internal Grooving Undercutting and Threading Inserts MIFHR... 10

MIFHR... 8

f2 d5 d

Designation MIFHR 8SC-8-8-SRK MIFHR 10C-8 MIFHR 12C-8 MIFHR 12C-10 (2) MIFHR 16C-10 (2) (1)

(1)

L d

Inserts

8.00 10.00 12.00 12.00 16.00

1.2 4.0 5.0 6.0 6.0

1.4 1.4 1.4 2.4 2.4

3.70 4.50 5.50 5.50 7.50

74.30 102.50 102.50 90.00 90.00

7.40 7.40 7.40 11.20 11.20

11.7 12.5 12.5 17.2 17.2

3.80 3.80 3.80 4.60 4.60

MI.R 8 MI.R 8 MI.R 8 MIFR 10 MIFR 10

Solid carbide shank (2) Only face grooving inserts are available for this tool

For inserts, see pages: MIFR (E15) • MIGR 8 (B119) • MIUR 8 (B119).

Spare Parts Designation MIFHR 8SC-8-8-SRK MIFHR 10C-8 MIFHR 12C-8 MIFHR 12C-10 MIFHR 16C-10

B118

ISCAR

Screw

Key

SR SR SR SR SR

T-8/5 T-8/5 T-8/5 T-9/5 T-9/5

14-297 14-297 14-297 34-506 34-506

MIGR 8

Internal Shallow Grooving Inserts f

Tmax. R

Tmax-r

Designation MIGR 8-0.50-0.00 MIGR 8-1.00-0.05 MIGR 8-1.20-0.05 MIGR 8-1.20-0.60 MIGR 8-1.50-0.05 MIGR 8-1.60-0.80 MIGR 8-2.00-0.10 MIGR 8-2.00-1.00

Recommended Machining Data

W±0.02

R±0.02

D min

Tmax-r

0.50 1.00 1.20 1.20 1.50 1.60 2.00 2.00

0.05 0.05 0.60 0.05 0.80 0.10 1.00

8.50 8.50 9.20 9.20 9.20 9.20 8.90 9.20

1.40 1.40 2.10 2.10 2.10 2.10 1.80 2.10

6.30 6.80 6.80 6.80 6.80 6.80 6.80 6.80

4.0 4.0 4.7 4.7 4.7 4.7 4.4 4.7

IC908

Dimensions

l l l l l l l l

f turn

f groove

(mm)

(mm/rev)

0.05-0.50 0.05-0.50 0.05-0.50 0.05-0.50 0.05-0.50 0.05-0.50 0.05-0.50 0.05-0.50

0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.10

0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03

• For cutting speed recommendations, see pages B134-135. For tools, see pages: MIFHR (B118).

MIUR 8

45° Full Radius Internal Undercutting Inserts f

45° W

Tmax

Designation MIUR 8-1.00-0.50 MIUR 8-1.5-0.75 MIUR 8-2.00-1.00

Recommended Machining Data

W±0.02

R±0.02

D min

Tmax-r

1.00 1.50 2.00

0.50 0.75 1.00

8.00 8.10 8.30

1.10 1.20 1.36

6.70 6.70 6.70

3.6 3.6 3.6

IC908

Dimensions

l l l

ap (mm)

f turn (mm/ rev)

f groove (mm/ rev)

0.03-0.50 0.03-0.50 0.03-0.50

0.03-0.10 0.03-0.10 0.03-0.10

0.01-0.03 0.01-0.03 0.01-0.03

• For cutting speed recommendations, see pages B134-135. For tools, see pages: MIFHR (B118).

B119

CHAMGROOVE (Dmin 8 mm)

Internal Grooving, Turning and Threading Bars H5

d2 Dmin

d Tmax-r Designation MG 12-08C16 MG 12-08C23 MG 12-11C25

D min(1) Tmax-r(2)

d 12.00 12.00 12.00

8.00 8.00 11.00

1.50 1.50 2.30

Tmax-r

f(2)

W min

W max

Inserts

6.00 6.00 8.00

92.00 92.00 92.00

16.0 23.0 25.0

4.8 4.8 6.7

11.0 11.0 11.0

0.50 0.50 0.50

3.00 3.00 3.00

18.00 18.00 18.00

6.0 6.0 6.0

GIQR/L 8 GIQR/L 8 GIQR/L 11

• The same tool applies on right and left machining (1)

Check according to specific insert data (2) Check according to specific insert data

For inserts, see pages: GIQR/L 8 (B121) • GIQR/L-8-R (B121) • GIQR/L 11 (B122) • GIQR/L-11-R (B122) • GIQR/L 11-15 (B123) • GIQR/L 11-15-R (B123) • GIQR/L-A18 (B124) • GIQR/L-B18 (B124).

Spare Parts Designation MG 12-08C16 MG 12-08C23 MG 12-11C25

Screw

Hex Flag Key

SR 76-1499 SR 76-1499 SR M3.5-08134

T-8/5 T-8/5 T-9/5

MGCH

Solid Carbide Bars for Internal Grooving, Turning and Threading Dmin 8 mm L

MGCH...C

min max

MG PCO...

l1 Dmin

Tmax-r Designation MGCH 06 MGCH 06C MGCH 06-L100 MGCH 08 MGCH 08C MGCH 08-L125

D min(1) Tmax-r(2) 8.00 8.00 8.00 - (4) - (4) - (4)

1.50 1.50 1.50 - (5) - (5) - (5)

Tmax-r

L min

L max

W min

6.00 6.00 6.00 8.00 8.00 8.00

62.00 62.00 100.00 75.00 75.00 125.00

16.0 16.0 16.0 20.0 20.0 70.0

42.0 42.0 80.0 56.0 56.0 105.0

4.8 4.8 4.8 - (3) - (3) - (3)

0.50 0.50 0.50 0.50 0.50 0.50

W max Coolant 4.00 4.00 4.00 5.00 5.00 5.00

N Y N N Y N

Inserts GIQR/L 8 GIQR/L 8 GIQR/L 8 GIQR/L 11/11-15 GIQR/L 11/11-15 GIQR/L 11/11-15

• The same tool applies on right and left machining. (1) Check according to specific insert data (2) Check according to specific insert data (3) Tmax-r=2.30 for GIQR 11, Tmax-r=6.3 for GIQR 11-15 (4) f=6.70 mm for GIQR 11, f=10.6 mm for GIQR 11-15 (5) Dmin=11 mm for GIQR 11, Dmin=15 mm for GIQR 11-15

Spare Parts Designation MGCH 06 MGCH 06C MGCH 06-L100 MGCH 08 MGCH 08C MGCH 08-L125

B120

ISCAR

Screw

Key

SR SR SR SR SR SR

T-8/5 T-8/5 T-8/5 T-9/5 T-9/5 T-9/5

76-1499 76-1499 76-1499 M3.5-08134 M3.5-08134 M3.5-08134

GIQR/L 8

Precision Ground Single-Ended Internal Grooving and Turning Inserts

Tmax-r

Left-hand shown

Right-hand shown

Recommended Machining Data

Designation GIQR/L 8-0.50-0.00 GIQR/L 8-0.75-0.00 GIQR/L 8-0.85-0.00 GIQR/L 8-0.95-0.00 GIQR/L 8-1.00-0.00 GIQR/L 8-1.04-0.05 GIQR/L 8-1.20-0.05 GIQR/L 8-1.40-0.05 GIQR/L 8-1.47-0.05 GIQR/L 8-1.50-0.05 GIQR/L 8-1.70-0.10 GIQR/L 8-1.96-0.10 GIQR/L 8-2.00-0.10 GIQR/L 8-2.22-0.10 GIQR/L 8-2.50-0.20 GIQR/L 8-3.00-0.20 GIQR 8-3.18-0.20 GIQR 8-3.50-0.20 GIQR 8-4.00-0.20

(1) (1) (1) (1) (1) (1) (1) (1) (1) (1)

W±0.02

R±0.03

Tmax-r

D min

0.50 0.75 0.85 0.95 1.00 1.04 1.20 1.40 1.47 1.50 1.70 1.96 2.00 2.22 2.50 3.00 3.18 3.50 4.00

0.00 0.00 0.00 0.00 0.00 0.05 0.05 0.05 0.05 0.05 0.10 0.10 0.10 0.10 0.20 0.20 0.20 0.20 0.20

0.70 1.20 1.20 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50 1.50

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8 4.8

7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78 7.78

IC528

Dimensions

l l l l l l l l l l l l l l l l l l l

ap (mm)

f turn (mm/ rev)

f groove (mm/ rev)

0.12-0.68 0.12-0.78 0.12-0.80 0.12-0.88 0.24-1.00 0.24-1.20 0.24-1.27 0.24-1.40 0.24-1.60

0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05

0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03

• According to retaining rings standard DIN 471/472. • Can be used for groove milling by circular interpolation. • For cutting speed recommendations, see pages B134-135. (1)

For grooving only

For tools, see pages: MG (B120) • MGCH (B120).

GIQR/L-8-R

Precision Ground Single-Ended Full Radius Inserts, for Internal Grooving and Profiling

W R l

Tmax-r

Left-hand shown

Right-hand shown

Recommended Machining Data

Designation GIQR/L 8-1.20-R060 GIQR/L 8-2.00-R100 GIQR 8-3.00-R150

W±0.02

R±0.03

Tmax-r

D min

1.20 2.00 3.00

0.60 1.00 1.50

1.50 1.50 1.50

8.00 8.00 8.00

4.8 4.8 4.8

7.78 7.78 7.78

IC528

Dimensions

l l l

ap (mm)

f turn (mm/ rev)

f groove (mm/ rev)

0.30-0.60 0.50-1.00 0.70-1.50

0.02-0.05 0.02-0.05 0.02-0.05

0.01-0.03 0.01-0.03 0.01-0.03

• Comply to retaining rings DIN 471/472. • Can be used for groove milling by circular interpolation. • For cutting speed recommendations, see pages B134-135. For tools, see pages: MG (B120) • MGCH (B120).

B121

GIQR/L 11

Precision Ground Single-Ended Internal Grooving and Turning Inserts, for Dmin 11 mm

W R l Ref.

Tmax-r

Left-hand shown

Right-hand shown

Recommended Machining Data

Designation GIQR/L 11-0.75-0.00 GIQR/L 11-0.85-0.00 GIQR/L 11-0.95-0.00 GIQR/L 11-1.04-0.05 GIQR/L 11-1.20-0.05 GIQR/L 11-1.40-0.05 GIQR/L 11-1.50-0.05 GIQR/L 11-1.70-0.05 GIQR/L 11-1.96-0.10 GIQR/L 11-2.00-0.10 GIQR/L 11-2.22-0.10 GIQR/L 11-2.39-0.15 GIQR/L 11-2.47-0.20 GIQR/L 11-2.50-0.20 GIQR/L 11-2.70-0.20 GIQR/L 11-3.00-0.20 GIQR 11-3.18-0.20 GIQR 11-4.00-0.20 GIQR 11-5.00-0.20

(1) (1) (1) (1) (1) (1) (1) (1) (1) (1)

W±0.02

R±0.03

Tmax-r

D min

0.75 0.85 0.95 1.04 1.20 1.40 1.50 1.70 1.96 2.00 2.22 2.39 2.47 2.50 2.70 3.00 3.18 4.00 5.00

0.00 0.00 0.00 0.05 0.05 0.05 0.05 0.05 0.10 0.10 0.10 0.15 0.20 0.20 0.20 0.20 0.20 0.20 0.20

1.50 1.50 1.80 2.00 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30 2.30

11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00 11.00

10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68 10.68

6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7 6.7

IC528

Dimensions

l l l l l l l l l l l l l l l l l l l

ap (mm)

f turn (mm/ rev)

f groove (mm/ rev)

0.12-0.88 0.18-0.95 0.24-0.98 0.24-1.00 0.24-1.08 0.24-1.20 0.24-1.27 0.24-1.60 0.24-2.00

0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07 0.03-0.07

0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05

• Comply to retaining rings DIN 471/472. • Can be used for groove milling by circular interpolation. • For cutting speed recommendations, see pages B134-135. (1)

For grooving only

For tools, see pages: MG (B120) • MGCH (B120).

GIQR/L-11-R

Precision Ground Single-Ended Full Radius Inserts, for Internal Grooving and Profiling

W R l

Tmax-r

Left-hand shown

Right-hand shown

Recommended Machining Data

Designation GIQR/L 11-1.20-R060 GIQR/L 11-1.80-R090 GIQR/L 11-2.00-R100 GIQR/L 11-3.00-R150 GIQR 11-4.00-R200

W±0.02

R±0.03

Tmax-r

D min

1.20 1.80 2.00 3.00 4.00

0.60 0.90 1.00 1.50 2.00

2.30 2.30 2.30 2.30 2.30

11.00 11.00 11.00 11.00 11.00

6.7 6.7 6.7 6.7 6.7

10.68 10.68 10.68 10.68 10.68

IC528

Dimensions

l l l l l

ap (mm)

f turn (mm/ rev)

f groove (mm/ rev)

0.30-0.60 0.40-0.90 0.50-1.00 0.70-1.50 1.00-2.00

0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05

0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03 0.01-0.03

B122

ISCAR

GIQR/L 11-15

Precision Ground Single-Ended Internal Deep Grooving and Turning Inserts

Tmax-r

l Ref

Left-hand shown

Right-hand shown

Designation GIQR/L 11-15-1.50-0.05 GIQR/L 11-15-2.00-0.10 GIQR/L 11-15-2.50-0.20 GIQR/L 11-15-3.00-0.20

Recommended Machining Data

IC528

Dimensions

W±0.02

R±0.03

Tmax-r

D min

1.50 2.00 2.50 3.00

0.05 0.10 0.20 0.20

6.30 6.30 6.30 6.30

15.00 15.00 15.00 15.00

14.60 14.60 14.60 14.60

10.6 10.6 10.6 10.6

l l l l

(mm)

f turn

f groove

0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05

0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06

(mm/rev) (mm/rev)

0.10-0.40 0.15-0.50 0.25-0.65 0.25-0.75

GIQR/L 11-15-R

Precision Ground Single-Ended Full Radius Inserts, for Deep Internal Grooving and Profiling W

l Ref

Tmax-r

Left-hand shown

Designation GIQR/L 11-15-2.00-R100 GIQR/L 11-15-2.50-R125 GIQR/L 11-15-3.00-R150

Recommended Machining Data

W±0.02

R±0.03

Tmax-r

D min

2.00 2.50 3.00

1.00 1.25 1.50

6.30 6.30 6.30

15.00 15.00 15.00

10.6 10.6 10.6

14.60 14.60 14.60

IC528

Dimensions

l l l

ap (mm)

f turn (mm/rev)

f groove (mm/rev)

0.00-0.50 0.00-0.65 0.00-0.75

0.02-0.05 0.02-0.05 0.02-0.05

0.02-0.06 0.02-0.06 0.02-0.06

B123

GIQR/L-A18

Internal Boring & Profiling Inserts

Tmax-r

18° Dmin Tmax Left-hand shown

Right-hand shown

Designation GIQR/L 8-A18-0.15 GIQR/L 11-A18-0.15

Recommended Machining Data

D min

Tmax

7.80 11.00

3.00 3.00

0.15 0.15

1.60 2.50

7.60 10.70

4.6 6.7

IC528

Dimensions

l l

(mm) 0.02-1.30 0.02-2.20

f groove

0.02-0.05 0.02-0.05

0.01-0.03 0.01-0.03

(mm/rev) (mm/rev)

• For cutting speed recommendations, see pages B134-135. For tools, see pages: MG (B120) • MGCH (B120).

GIQR/L-B18

Internal Back Boring & Profiling Inserts

W R

Dmin

18°

Tmax

Tmax Left-hand shown

Right-hand shown

Recommended Machining Data

Designation GIQR/L 8-B18-0.15 GIQR/L 11-B18-0.15

D min

R±0.03

Tmax

7.80 11.00

2.50 2.50

0.15 0.15

1.30 2.30

4.6 6.7

7.60 10.70

• For cutting speed recommendations, see pages B134-135. For tools, see pages: MG (B120) • MGCH (B120).

B124

ISCAR

IC528

Dimensions

l l

(mm)

(mm/rev)

0.02-1.00 0.02-2.00

0.02-0.05 0.02-0.05

Form Tools

SXCNN

External Toolholders for Wide, Specially Tailored Profile Inserts l1 h

b Tmax-r

Designation SXCNN 1212 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 1212 SXCNN 1414 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 1212 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 3232 SXCNN 2525 SXCNN 3232 SXCNN 3232

K10-06 K10-06 P10-06 P10-06 K13-05 K13-05 K13-05 P13-05 P13-05 K14-03 K14-03 P14-03 P14-03 K20-05 P20-05 P20-05 P20-05 P24-05 P24-05 P36-10

Tmax-r

10.40 10.40 10.40 10.40 13.00 13.00 13.00 13.00 13.00 14.50 14.50 14.50 14.50 20.50 20.50 20.50 20.50 24.50 24.50 36.50

17.00 17.00 17.00 17.00 20.00 23.00 23.00 23.00 23.00 17.00 17.00 17.00 24.00 24.00 24.00 28.00 28.00 -

12.0 16.0 20.0 25.0 12.0 14.0 16.0 20.0 25.0 12.0 16.0 20.0 25.0 16.0 20.0 25.0 32.0 25.0 32.0 32.0

125.00 125.00 170.00 170.00 125.00 125.00 125.00 170.00 170.00 125.00 125.00 170.00 170.00 125.00 170.00 170.00 170.00 170.00 170.00 170.00

Inserts XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW XNUW

10 10 10 10 13 13 13 13 13 14 14 14 14 20 20 20 20 24 24 36

• Toolholder seat needs to be modified according to insert profile to ensure clearance. For inserts, see pages: XNUW (B127).

Spare Parts Designation SXCNN 1212 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 1212 SXCNN 1414 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 1212 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 1616 SXCNN 2020 SXCNN 2525 SXCNN 3232 SXCNN 2525 SXCNN 3232 SXCNN 3232

K10-06 K10-06 P10-06 P10-06 K13-05 K13-05 K13-05 P13-05 P13-05 K14-03 K14-03 P14-03 P14-03 K20-05 P20-05 P20-05 P20-05 P24-05 P24-05 P36-10

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

T-15/5 T-15/5 T-15/5 T-15/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-15/5 T-15/5 T-15/5 T-15/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5

76-2067 76-2067 76-2067 76-2067 76-2068 76-2068 14-591 14-591 14-591 76-2067 76-2067 76-2067 76-2067 14-591 14-591 14-591 14-591 14-591 14-591 14-519

B125

SXCIR

Internal Toolholders for Specially Tailored Profile Inserts dg7

Tmax-r

Relief h1

Dmin dg7

f W

Designation SXCIR 16-10 SXCIR 20-10 SXCIR 25-10 SXCIR 16-13 SXCIR 20-13 SXCIR 25-13 SXCIR 32-13 SXCIR 16-14 SXCIR 20-14 SXCIR 25-14 SXCIR 32-14 SXCIR 20-20 SXCIR 25-20 SXCIR 32-20 SXCIR 25-24 SXCIR 32-24 (1)

(1) (1) (1)

(1) (1) (1) (1)

8°

a°

Right-hand shown • Left hand bars, on request.

D min

Tmax-r

a°(2)

10.40 10.40 10.40 13.00 13.00 13.00 13.00 14.50 14.50 14.50 14.50 20.50 20.50 20.50 24.50 24.50

16.00 20.00 25.00 16.00 20.00 25.00 32.00 16.00 20.00 25.00 32.00 20.00 25.00 32.00 25.00 32.00

125.00 150.00 170.00 125.00 150.00 170.00 200.00 125.00 150.00 170.00 200.00 150.00 170.00 200.00 170.00 200.00

20.0 25.0 30.0 20.0 25.0 30.0 35.0 20.0 25.0 30.0 35.0 25.0 30.0 35.0 30.0 35.0

11.5 13.0 15.5 13.0 14.5 17.0 20.0 11.5 13.0 15.5 18.5 15.0 17.5 20.5 17.5 20.5

25.00 25.00 29.00 30.00 30.00 30.50 37.00 30.00 30.00 30.00 36.00 40.00 40.00 40.00 40.00 40.00

3.00 3.00 3.00 4.00 4.00 4.00 4.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00

7.5 9.0 11.5 7.5 9.0 11.5 14.5 7.5 9.0 11.5 14.5 9.0 11.5 14.5 11.5 14.5

15.00 15.00 15.00 20.00 20.00 20.00 20.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00 15.00

Relief(3) Screw 1.5 1.5 1.5 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.0 2.5 2.5 2.5 2.5 2.5

SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR SR

76-2067 76-2067 76-2067 76-2068 76-2068 76-2068 76-2068 76-2067 76-2067 76-2067 76-2067 14-591 14-591 14-591 14-591 14-591

Key

Seal

T-15/5 T-15/5 T-15/5 T-20/5 T-20/5 T-20/5 T-20/5 T-15/5 T-15/5 T-15/5 T-15/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5

PL PL PL PL PL PL PL PL PL PL PL PL PL PL PL PL

16 20 25 16 20 25 32 16 20 25 32 20 25 32 25 32

On request. (2) Blank insert reference dimensions (3) Blank insert reference dimensions

For inserts, see pages: XNUW (B127).

XNUW

Blank Inserts for Wide Profile Grooving 7° f d1

L3 l Ref.

60°

Dimensions

3.18 5.35 3.97 6.35 6.35 6.35

4.53 5.50 4.40 5.50 5.50 6.50

17.00 20.60 14.00 20.30 25.00 34.60

For tools, see pages: SXCIR (B126) • SXCNN (B125).

B126

ISCAR

l l

IC07

di 6.35 12.70 9.52 12.70 15.87 19.05

IC20

L3 6.00 5.00 3.00 5.00 5.00 10.00

IC08

f 10.5 11.4 3.7 4.8 6.0 5.4

IC54

W 10.40 13.00 14.50 20.50 24.50 36.50

IC28

Designation XNUW 1003-06 XNUW 1305-05 XNUW 14T3-03 XNUW 2006-05 XNUW 2406-05 XNUW 3606-10

Tough Ö Hard

l l

FTHN

Square Shank Toolholders for FTB Profile Turning Inserts 6째 h

W L5

b l1

Designation FTHN 2525M-3010 FTHN 2525M-3510 FTHN 3232P-3510 FTHN 3232P-4510 FTHN 3232P-5107

Spare Parts Designation FTHN

30.40 35.40 35.40 45.40 50.00

25.0 25.0 32.0 32.0 32.0

150.00 150.00 170.00 170.00 170.00

14.00 14.00 14.00 18.00 21.90

Screw

Key

SR 14-591

T-20/5

FTB

Blank Inserts for Wide Profile Grooving 10째

L5 W

Designation FTB 3010 FTB 3510 FTB 4010 FTB 4510 FTB 5107

T groove

30.40 35.40 40.40 45.40 51.40

10.0 10.0 10.0 10.0 7.0

5.00 5.00 5.00 5.00 5.00

14.00 14.00 18.00 18.00 21.90

IC08

Dimensions

l l l l l

B127

Broaching Tools

SXCIB

Broaching Holders for Lathe and Milling Machines l2

W (1)

Dmin

H5 dg6

T (1)W

L5 Designation SXCIB 25-22-50 SXCIB 32-30-50 SXCIB 32-30-75 SXCIB 32-38-50 SXCIB 32-38-75

D min

25.00 32.00 32.00 32.00 32.00

100.00 100.00 100.00 125.00 125.00

50.0 50.0 50.0 75.0 75.0

60.00 60.00 60.00 85.00 85.00

12.0 16.5 22.0 16.5 22.0

22.00 30.00 38.00 30.00 38.00

23.0 30.0 30.0 30.0 30.0

33.0 45.0 45.0 45.0 45.0

range: 5-12 mm

Inserts Group Group Group Group Group

#1 #2 #2 #3 #3

For inserts, see pages: XNUWB (B128) • XNUWB (Light Fit) (B129) • XNUWB (Tight Fit) (B129).

Insert Group #1 XNUWB XNUWB XNUWB XNUWB XNUWB XNUWB XNUWB XNUWB XNUWB

Insert Group #2

13-4.98-0.2 13-5.01-0.2 13-5.98-0.2 13-6.01-0.2 13-6.12-0.85 13-7.13-0.85 13-7.98-0.2 13-8.01-0.2 13-8.13-1.05

XNUWB XNUWB XNUWB XNUWB

Insert Group #3

13-7.98-0.2 13-8.13-1.05 13-9.98-0.3 13-10.01-0.3

XNUWB XNUWB XNUWB XNUWB XNUWB XNUWB XNUWB

13-10.13-1.05 13-11.98-0.3 13-12.02-0.3 13-12.02-0.5 13-12.15-1.35 13-12.15-1.75 13-12.15-2.25

Spare Parts Clamping screw: SR M5X13 T20 Key: T-20/5

Spare Parts Designation SXCIB

Key

T-20/5

XNUWB

Inserts for Keyway Broaching on Lathe and Milling Machines, According to DIN138 (Tolerance C11) l S 5°

Tmax-r W R

Designation XNUWB 13-6.12-0.85 XNUWB 13-7.13-0.85 XNUWB 13-8.13-1.05 XNUWB 13-10.13-1.05 XNUWB 13-12.15-1.35 XNUWB 13-12.15-1.75 XNUWB 13-12.15-2.25

W±0.02

R±0.05

Tmax-r

6.12 7.13 8.13 10.13 12.15 12.15 12.15

0.85 0.85 1.05 1.05 1.35 1.75 2.25

8.0 8.0 8.0 10.9 10.9 10.9 10.9

17.30 17.30 17.30 20.20 20.20 20.20 20.20

2.60 3.30 3.40 4.20 5.10 6.60 8.50

5.30 5.30 5.30 5.30 5.30 5.30 5.30

• Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm

B128

ISCAR

IC908

Dimensions

l l l l l l l

XNUWB (Light Fit)

Inserts for Keyway Broaching on Lathe and Milling Machines, Light Fit (JS9), According to DIN6885 l S 5°

Tmax-r W R

Designation XNUWB 13-5.01-0.2 XNUWB 13-6.01-0.2 XNUWB 13-8.01-0.2 XNUWB 13-10.01-0.3 XNUWB 13-12.02-0.3 XNUWB 13-12.02-0.5

W(1)

R±toler

Tmax-r

5.01 6.01 8.01 10.01 12.02 12.02

0.20 0.20 0.20 0.30 0.30 0.50

0.030 0.030 0.030 0.030 0.030 0.050

8.0 8.0 8.0 8.0 10.9 10.9

17.30 17.30 17.30 17.30 20.20 20.20

2.70 3.40 4.10 4.20 5.70 8.50

5.30 5.30 5.30 5.30 5.30 5.30

IC908

Dimensions

l l l l l l

• Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm (1)

Tolerance:+0 -0.03

For tools, see pages: SXCIB (B128).

XNUWB (Tight Fit)

Inserts for Keyway Broaching on Lathe and Milling Machines, Tight Fit (P9), According to DIN6885 l S 5°

Tmax-r W R

Designation XNUWB 13-4.98-0.2 XNUWB 13-5.98-0.2 XNUWB 13-7.98-0.2 XNUWB 13-9.98-0.3 XNUWB 13-11.98-0.3

W(1)

R±0.03

Tmax-r

4.98 5.98 7.98 9.98 11.98

0.20 0.20 0.20 0.30 0.30

8.0 8.0 8.0 8.0 10.9

17.30 17.30 17.30 17.30 20.20

2.70 3.40 4.10 4.20 5.70

5.30 5.30 5.30 5.30 5.30

IC908

Dimensions

l l l l l

• Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm (1)

Tolerance:+0 -0.03

For tools, see pages: SXCIB (B128).

B129

BDHN

Broaching Holders for Lathe and Milling Machines L5

L6 dg6

Designation BHDN 25-10-33 BHDN 32-10-33

Inserts

10.00 10.00

25.00 32.00

20.00 20.00

33.00 40.00

33.00 33.00

73.00 73.00

40.00 40.00

23.0 30.0

SCB 010 SCB 010

• Holders are suitable for left- and right-hand mini-bars, and ISO bars.

Spare Parts Designation BDHN

Key

HW 2.5

Screw SR M5X6DIN913

SCB

Inserts for Keyway Broaching on Lathe and Milling Machines, According to DIN138 (Tolerance C11) f

l1 9.20

+0.05

R Dmin

+0.05

l2 dh6

Designation SCB 010.410.050-25 SCB 010.410.050-41 SCB 010.510.050-25 SCB 010.510.050-41

W±0.02

R±0.05

D min

4.10 4.10 5.10 5.10

0.50 0.50 0.50 0.50

10.00 10.00 10.00 10.00

4.0 4.0 4.0 4.0

9.00 9.00 9.00 9.00

50.00 66.00 50.00 66.00

25.0 41.0 25.0 41.0

10.00 10.00 10.00 10.00

• Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm

B130

ISCAR

IC908

Dimensions

l l l l

SCB (Light Fit)

Inserts for Keyway Broaching on Lathe and Milling Machines, Light Fit (JS9), According to DIN6885 f

l1 9.20

a+0.05

R Dmin

+0.05

l2 dh6

Designation SCB 010.400.020-25 SCB 010.400.020-41 SCB 010.500.020-25 SCB 010.500.020-41

W±0.015

R±0.03

D min

4.000 4.000 5.000 5.000

0.20 0.20 0.20 0.20

10.00 10.00 10.00 10.00

4.0 4.0 4.0 4.0

9.00 9.00 9.00 9.00

50.00 66.00 50.00 66.00

25.0 41.0 25.0 41.0

10.00 10.00 10.00 10.00

IC908

Dimensions

l l l l

• Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm For tools, see page B130.

SCB (Tight Fit)

Inserts for Keyway Broaching on Lathe and Milling Machines, Tight Fit (P9), According to DIN6885 f

R Dmin

9.20+0.05

a+0.05 l2

dh6

Designation SCB 010.398.020-25 SCB 010.398.020-41 SCB 010.498.020-25 SCB 010.498.020-41

W(1)

R±0.03

D min

3.98 3.98 4.98 4.98

0.20 0.20 0.20 0.20

10.00 10.00 10.00 10.00

4.0 4.0 4.0 4.0

9.00 9.00 9.00 9.00

50.00 66.00 50.00 66.00

25.0 41.0 25.0 41.0

10.00 10.00 10.00 10.00

IC908

Dimensions

l l l l

• Typical conditions: Vc = 4000-8000 mm/min, ap = 0.02-0.08 mm (1)

Tolerance: +0.01 -0.02

For tools, see page B130.

B131

USER GUIDE

What is a GRIP Insert? A GRIP insert is a grooving, groove-turn or parting insert that is clamped between 2 prisms.

Clamping a GRIP Insert Clamping an insert correctly in the holder is necessary for stable machining. • Ensure that the seat is clean of dirt and swarf.

• In the first stage of clamping, ease the insert gently into place. Make sure that the prismatic surfaces match.

• Always use the wrench supplied together with the tool. Use reasonable force to the point of resistance for the final clamping. The maximum recommended clamping torque is 1.5xd Nm or 15xd Kgf x cm. d=clamping screw dia. in mm.

It is very important not to overtighten a GRIP insert, even though you may get the impression that the insert is more secure. In fact, when overtightened, the insert is not clamped into its correct and carefully designed clamping points, it is actually less stable.

B132

ISCAR

USER GUIDE

Successful machining can be achieved only if the tool is properly positioned on the turret. The following sequence should be followed: • Position the GRIP holder perpendicular to the workpiece. Deviation may be 0.10/100 mm along the holder. • Check to ensure that the frontal cutting edge is aligned parallel to the workpiece.

Positioning the Tool on the Turret

0.10/100 90°±10'

If the cutting edge is not parallel to the workpiece or is positioned as shown, the deflection during machining (in the indicated direction) will be too small and chatter may occur.

α°

Principles of Turning with Groove-Turn Tools

The basic principle in turning with groove-turn tools is the deflection of the cutting tool, which results in a frontal clearance angle αº between the insert and the workpiece.

α°

The clearance angle αº is a function of the side cutting forces and is not constant, as is the case with ISO inserts. The deflection is influenced by the following factors: Feed f Depth of Cut ap Overhang of Insert Support T Width of Insert Support A Cutting Speed Vc Workpiece Material

When all of the above factors remain constant during turning, a high degree of accuracy with a tolerance up to ±0.01 mm can be achieved.

If the conditions are too light (such as in a super finish operation), there may not be enough deflection and the clearance angle will be very small. This may result in chatter and vibration.

B133

USER GUIDE Groove Turn Cutting Speed Recommendations

ISO

Material

< 0.25 %C >= 0.25 %C < 0.55 %C >= 0.55 %C >= 0.55 %C

200 240 180

12 13 14

Pearlitic/ferritic Pearlitic/martensitic Ferritic Pearlitic Ferritic Pearlitic

180 260 160 250 130 230

15 16 17 18 19 20

Not cureable Cured Not cureable Cured High temperature Free cutting Brass Electrolitic copper Duroplastics, fiber plastics Hard rubber

60 100 75 90 130 110 90 100

21 22 23 24 25 26 27 28 29 30

Annealed Cured Annealed Cured Cast

200 280 250 350 320

31 32 33 34 35 36 37

55 HRc 60 HRc 400 55 HRc

38 39 40 41

Stainless steel and cast steel

680 820 600

Ductile cast iron (nodular) (GGG)

<=12% Si

Aluminum-cast, alloyed

>12% Si >1% Pb

Fe Baswd High temp. alloys Ni or Co based Titanium and Ti alloys

ISCAR

1 2 3 4 5 6 7 8 9 10 11

Ferritic/martensitic Martensitic Austenitic

Non-metallic

B134

125 190 250 220 300 200 275 300 350 200 325

Annealed Quenched and tempered

Copper alloys

No.

High alloy steel, cast steel, tool steel

Aluminum-wrought alloy

Condition Annealed Annealed Quenched and tempered Annealed Quenched and tempered Annealed

Quenched and tempered

Malleable cast iron

Material

Low alloy steel and cast steel (less than 5% all elements)

Grey cast iron (GG)

Hardness

420 650 850 750 1000 600 930 1000 1200 680 1100

Non-alloy steel and cast steel, free cutting steel

Tensile Strength [N/mm2]

Hardened steel Chilled cast iron Cast iron

Alpha+beta alloys cured Hardened Hardened Cast Hardened

RM 400 RM 1050

USER GUIDE

No. 1 2 3 4 5 6 7 8 9 10 11 No. 12 13 14 No. 15 16 17 18 19 20 No. 21 22 23 24 25 26 27 28 29 30 No. 31 32 33 34 35 36 37 No. 38 39 40 41

IC20N 240 - 320 210 - 290 160 - 240 180 - 270 140 - 220 180 - 270 140 - 240 140 - 220 130 - 210 210 - 290 130 - 210 IC807 130 - 230 110 - 220 100 - 200 IC5010 160 - 300 140 - 210 150 - 250 120 - 200 190 - 310 150 - 250 ID5 400-2500 400-2500 400-2500 400-2500 300-1500 300-1000 300-800 300-800 150-600

IC8250 220 - 300 190 - 270 150 - 220 160 - 250 130 - 210 160 - 250 130 - 220 130 - 210 120 - 190 190 - 270 120 - 190 IC8250 120 - 220 110 - 210 60-120 IC428 150-270 130-190 140-230 110-180 170-280 140-230 IC20 400-1200 300-1000 300-1000 200-600 200-400 200-400 150-300 100-200 50-200

IC807 170 - 230 150 - 210 110 - 170 130 - 200 100 - 160 130 - 200 100 - 170 100 - 160 90 - 150 150 - 210 90 - 150 IC808 120 - 210 100 - 200 90 - 180 IC8250 140 - 260 120 - 180 130 - 220 100 - 170 160 - 270 130 - 220

IC806

IC807 45-75 35-50 35-50 30-45 30-40 120-200 45-80 IB50 90-140 80-120 100-160 90-120

IC907 45-70 30-45 35-45 30-40 25-35 110-190 45-75 IB20H 80-125 75-110 90-145 80-110

50-80 40-70 30-65

IB10H 100-155 90-135 110-175 411-135

IC808 IC908/1008 IC354 160 - 210 150-200 120 - 160 140 - 190 130-180 100 - 140 100 - 160 100-150 80 - 120 120 - 180 110-170 90 - 140 90 - 150 90-140 70 - 110 120 - 180 110-170 90 - 140 90 - 160 90-150 70 - 120 90 - 150 90-140 70 - 110 80 - 140 80-130 60 - 100 140 - 190 130-180 100 - 140 80 - 140 80-130 60 - 100 IC908 IC320 IC830 110-200 100 - 180 80 - 150 100-190 90 - 170 70 - 140 90-170 80 - 150 70 - 130

IC908 40-60 25-35 25-35 25-35 25-30 100-170 35-65 IC807 35-45 30-40 45-65 40-50

IC07 30-40 25-30 20-30 15-20 15-20 100-130 25-50 IC808 30-40 25-35 40-60 35-45

IC20 25-35 20-40 20-30 15-20 15-20 100-130 20-50

IC830 110 - 150 100 - 130 70 - 110 80 - 130 70 - 100 80 - 130 70 - 110 70 - 100 60 - 100 100 - 130 60 - 100

IC228/ 328/ 528 100 - 140 90 - 130 70 - 100 80 - 120 60 - 100 80 - 120 60 - 100 60 - 100 60 - 90 90 - 130 60 - 90

IC08 25-35 20-40 20-30 15-20 15-20 100-130 20-50

B135

USER GUIDE Cutting Conditions Choosing the correct cutting conditions Specific cutting conditions are listed in the catalog for every individual insert as shown below:

Example: GIMF 608 Utility Inserts for Grooving and Turning ±0.1 7º 15.3Ref

5 M

W R Dimensions

IC806

5.0

IC907

IC808

0.80

IC5010

IC8250

6.00

IC428

IC20

R±0.05

IC908

W±0.05

IC830

Designation GIMF 608

Recommended Machining Data

Tough Ö Hard

f turn

(mm)

(mm/rev)

1.00-3.60

0.24-0.42

Depth of Turning cut feed

f groove

(mm/rev) 0.13-0.25

Grooving feed

Grades for Applications and Materials • Carbide grades and cutting speeds: - Cutting speed recommendations are derived from the type of workpiece material and choice of carbide grade.

Material Groups Main Applications

ISO P

ISO H

1-11

38-41

Steel

Hard Steel

Harder IC20N IC807 IC808 (908) GROOVE TURN

Harder IB10H

- Choose the carbide grade according to the chart below and the specific workpiece material, receive the cutting speed recommendation from the table on page B135.

ISO M 12-14 Stainless Steel Harder IC807

IB50 IB20H

ISCAR

ISO K

ISO N

31-37

15-20

21-28

High Temp.

Cast Iron

Nonferrous

Harder IC806*

Harder IC5010

Harder ID5

IC807/907 IC808 (908)

IC07** IC20

IC8250 IC807

IC428

IC908

IC830

IC808

IC830

IC08

Tougher

* IC806 - First choice for machining heat resistance alloys (lnconel) ** IC07 - First choice for machining titanium

B136

ISO S

IC8250 Tougher

IC20 Tougher

USER GUIDE Machining Tips

Insert width: Generally the insert width should be as wide as possible as it contributes to its strength. However, there are additional considerations that should be taken into account in order to choose the correct width:

• The larger the insert, the wider the upper and lower jaws can be. therefore, higher forces are required to effect the necessary side deflection. • If the depth of cut is small, the width of the insert should be proportionately smaller in order to guarantee the required deflection.

• Workpiece size and clamping stability: A larger width means higher cutting forces during grooving. A width that is too large can cause deformation of the workpiece and/or vibration. • When using a larger width, make sure your machine has enough power. (See page B144) • Machining strategy: • Grooving in a correct sequence should also affect your choice. (see page B138) • Required overhang: A larger tool overhang will require a wider insert to maintain stability.

Efficient use of insert’s corners: Always try to evenly split machining between the two corners. This optimization will increase the insert’s life.

Insert Radius Choosing the insert radius for a particular

application is a combination of many factors. The corner radius of the groove-turn insert influences the product shape and tool life. • A larger radius in turning operations normally improves surface quality. • An insert with a larger radius has a better distribution of the cutting load and of the generated heat. It is stronger and ensures longer tool life.

• When the ratio of a workpiece’s length compared to its diameter is large, inserts with smaller radii will prevent chatter. • A larger corner radius enables machining at a larger feed rate. • In profiling operations, inserts with larger corner radii or full radii are required.

• Small radii on GRIP inserts result in increased side forces and side deflection, preventing instability, especially with small depth of cut and feed. • The best radius to use is basically determined by the geometry and dimensions of the workpiece. The more securely the workpiece is fastened in the machine tool, the larger the radius may be.

B137

USER GUIDE Machining Tips Correct grooving sequence

When making a groove where the insert’s width is not identical to the groove’s, it is recommended to select an insert that will enable to groove symmetrically in such

a way that the material is always in the center of the insert. This practice will ensure better chipbreaking and symmetrical cutting forces.

Eliminating a “Hanging Ring” When turning at the end of a bar or toward a recess

between two walls, a “hanging ring” may be formed. To eliminate the unwanted “hanging ring”:

1. Turn toward the recess. Stop a short distance before reaching the recess.

2. Pull back the groove-turn tool and re-position it.

Internal Machining Improving Internal Turning in a Blind Hole Internal turning in a blind hole brings about the problem of chip exit. When the tool reaches the rear side wall, chips may be caught between the wall and the insert, possibly causing insert breakage. Two solutions that can eliminate this problem:

First Solution

Second Solution

B138

ISCAR

3. Machine as shown. This final operation achieves the size and flatness of the side wall.

Optimizing Internal Machining Toolholder Overhang It is always recommended to use the minimum possible overhang in order to maintain maximum toolholder rigidity. As a general rule, maximum overhang should not exceed three times the holder-bar diameter.

1. Start by grooving at the rear wall. 2. Continue by turning from the inside toward the outside.

Start by grooving at the rear wall. Pull the tool back to the outside. Turn the final diameter from outside, toward the groove.

Lmax.≤3D

ØD

3 4 5

L max.

USER GUIDE Finishing Operation: Diameter Compensation

A compensation factor for the final diameter must be used in the final machining operation. After the initial grooving to the required final diameter, the machining direction is normally changed for longitudinal turning. At this point the deflection occurs. If machining continues without correction, corner A will penetrate the material. This will result in two different diameters: øD1 from the grooving and øD2 from the turning. The difference between øD1 and øD2 is a value we define as ∆. The compensation factor is ∆/2, as shown below.

ØD1

ØD2

A ØD2

ØD1 Δ/2

∆ øD1-øD2 = 2 2 Using the compensation factor will eliminate the small surface step. Follow this simple procedure during machining: 1. Groove to the final diameter. 2. Pull the tool back, a distance equal to the value of ∆/2. 3. Continue the finish turning operation.

Characteristic values of ∆ are shown in the diagrams on the next page. Δ/2

B139

USER GUIDE Characteristic Values of ∆ The diagrams show experimental results for specific machining conditions. These are sample values that will vary with different workpiece materials and different holder types.

Insert: GIP 3.00E-0.4 Toolholder: GHDR 25-3 Diameter Compensation Factor ∆ mm

0.24

Measure the ∆ value for your finishing operation in a short test using your selected finishing conditions. Do not run your test using the final diameter.

0.20

ap=3 mm ap=2 mm

0.16 0.12

ap=1 mm

0.08 ap=0.5 mm

0.04 0 0.1

0.2

0.3

0.4

0.5

0.6

Feed f (mm/rev) Insert: GIP 4.00E-0.4 Toolholder: GHDR 25-4

Insert: GIP 6.00E-0.8 Toolholder: GHDR 25-5 0.24

ap=4 mm 0.20 ap=3 mm 0.16 0.12

ap=2 mm

0.08 0.04

ap=1 mm

0 0.2

0.3

0.4

Feed f (mm/rev)

ISCAR

0.20

ap=4 mm

0.16 0.12

ap=3 mm

0.08

ap=2 mm

0.04 ap=1 mm 0

0.1

B140

Diameter Compensation Factor ∆ mm

0.24

0.5

0.6

0.1

0.2

0.3

0.4

Feed f (mm/rev)

0.5

0.6

USER GUIDE Multifunction Operations The groove-turn are multifunction tools, able to operate in a sequence of grooving and turning modes. Moving from turning to grooving requires consideration of the basic Grip principle, thereby eliminating the possibility of insert breakage. In this situation one must release the side deflection which is necessary in turning, but not recommended in grooving.

Not recommended The following machining sequence is suggested: After completing the longitudinal turning, but before starting the grooving, the side deflection must be released. Move the tool in the direction opposite that of feed, approximately 0.1 mm, and return to the original position without side load.

0.1mm

Then, after the deflection has been released and the holder is perpendicular to the workpiece, the grooving operation may start.

Prior move

Actual move

B141

USER GUIDE Machining Between Walls One of the most important advantages of the GROOVE TURN systems is the ability to machine between walls. To achieve the best results, the following sequence is recommended:

Roughing Plunge to depth of cut. Pull back 0.2 mm radially. Turn longitudinally, retract at the end of the cut by 0.2 mm, simultaneously in radial and axial directions. Plunge again and repeat same cycle leaving steps

Roughing

Finishing

Roughing

Finishing

of 0.2 mm at the shoulders for the finishing cut. Minimum D.O.C. has to be apâ&#x2030;ĽRx1.2 (corner radius).

Finishing Plunge on the right side, reaching the tangent of the bottom radius. Retract and relieve the tangent point of the radius on the other side. Retract and machine all of the contour, pulling back by compensation value along the bottom (see page B140).

Finishing

These instructions can be viewed at: http://www.youtube.com/watch?v=HXhEtc1zl4w

B142

ISCAR

USER GUIDE Recommended Criteria for Replacement of the Cutting Edge The cutting edge should be replaced in time to save costly downtime. The recommended value of wear at replacement is defined as the wear land size. The insert should be replaced when the wear land size is such that the increase in side forces is still small - not causing the insert to break and still maintaining the required workpiece tolerances. Wear is a function of machining time. The cutting edge should normally be replaced after 15 minutes of machining time.

V BF VBN

Insert Wear - Tool Life Wear on the Clearance Face Wear land on groove turn inserts generally occurs at the corner of the clearance face VBN, on the side near the corner VB, on the frontal cutting edge VBF and at the end of the cutting side VG. The effective life of the cutting edge ends when any of the wear land values - VB, VB, VBF or VG - exceed the recommended maximum values shown.

The largest wear land is normally measured at the corner of the clearance face VBN. It has the most influence on the dimensions and tolerances of the final workpiece. The wear land shape on GRIP inserts differs slightly from that of ISO inserts. Although the frontal cutting surface of GRIP inserts absorbs more heat and wear, the wear land VBF is generally negligible in turning operations when compared to VB and VBN. Wear land may be found only occasionally at the end of the cutting side VG.

Maximum recommended wear land values relative to insert widths W Insert Width (mm)

Maximum Wear Land (mm)

≤3

0.20

0.22

0.25

0.27

≥10

0.30

Crater Wear and Tool Life Crater wear KB occurs on the rake face and is mainly affected by feed and cutting speed. Crater wear develops over time toward the frontal cutting edge. If penetration of the frontal cutting edge occurs, it will immediately affect the quality of the machined surface.

Plastic Deformation Plastic deformation occurs when the hardness of a cutting edge is decreased due to heat and pressure. The so-called “hot hardness” of the cutting tool material limits the feed and the cutting speed. Plastic deformation will affect the dimensions and tolerances of the finished product. It generally occurs when a small corner radius is used with high cutting speeds and high feeds. Using the proper insert geometry and the correct speed and feed ranges should eliminate the problem.

B143

USER GUIDE Machine Power Calculation Calculation of Required Machine Power Turning

Grooving/Parting

Kc•ap•f•vc

Use the formulas below or use our internet web tool at: http://mpwr.iscar.com/machinimgpwr

[kW]

h • 6 1 • 1 0 3

Face Grooving

Kc•W•f•vc

[kW]

h • 6 1 • 1 0 3

Kc•W•f•vc

h • 6 1 • 1 0 3

f W

W f

Where: Kc - Specific cutting forces (N/mm2), turning values could be used. h - Efficiency (h≈0.8)

Kc Values Mtl. Gr. No.

Kc [N/mm2]

Mtl. Gr. No.

Kc [N/mm2]

2000

500

2100

800

2150

800

2200

700

2100

700

2100

1700

2100

3000

2100

3100

2100

3300

2500

3300

3250

3200

2300

1700

2800

1700

2600

4600

1100

4700

1300

4600

1100

4500

1800

900

1000

For material groups, see page B134.

B144

ISCAR

[kW]

USER GUIDE

M-type Tools • The M-type tools do not have a support under the insert’s cutting edge. • For an insert with a smaller width than 2.2 mm there are no standard catalog tools available. There are 2 options how to use these narrow inserts: 1. Modify an existing tool and adjust the support under the insert to the required width. 2. Use a standard M-type tool without support. • In wider widths there are also cases where the support under the insert will disturb the machining. (threading inserts, pulley-V inserts and various specially tailored inserts). Also in these cases the above explanation should be considered. • These tools also provide the option for the customer to use a very wide range of insert widths on the same tool. (Up to 6.4 mm) • Machining conditions need to be light due to small support and limited gripping forces.

B145

•

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar) The high pressure coolant feature has been in existence for a long time in the metal removal world, taking a bigger role in today’s machining. ISCAR was one of the first cutting tools companies to respond to market needs by designing and producing tools for ultra high and high pressure coolant flow. High pressure coolant was initially implemented mainly for difficult-to-machine materials such as titanium, inconel and other heat resistant alloys. Later it was found that tool-life, productivity and chip control can be improved when machining stainless and alloyed steel. The new JHP tools are essential and important in the aviation, aerospace and medical industries. How does it work? The stream velocity of the coolant emitted from the pump increases as the coolant holes become smaller. When it emerges out of the tool through the nozzle, the velocity is very high, exerting considerable force on the chips, lowering their temperature and protecting the cutting edge from thermal shock. High temperature alloys produce a very high temperature as they are being cut. By effectively removing the heat, the chips become less ductile and thus easier to break. Shorter chips are easily managed - they do not tangle around the workpiece or machine parts, so there is no need to stop the process frequently. Usually in conventional cooling the chip prevents the coolant from reaching the insert rake face in the cutting zone. The coolant stream of the JHP tools is directed precisely between the insert rake face and the flowing chip. This results in longer tool life and a much more reliable process.

The coolant channels of the JHP tools feature outlets very close to the cutting edges, thus gaining the following advantages: • Shorter machining time – The cutting speed may be increased by up to 200% when machining titanium & heat resistant alloys. • Longer tool life – tool life increases by up to 100% not only on titanium and heat resistant alloys, but also on stainless and alloy steels. • Improved chip control – even on the most ductile and problematic materials, small chips can be obtained. • Very effective cooling down of the cutting edge, which reduces sensitivity to heat fluctuations • Safer and more stable process JHP tools provide advantageous performance also when conventional pressure is applied.

B146

ISCAR

General Information Pressure Ranges Up to 30 bar – Low pressure (LP) may provide some improvement in tool life. Usually will not have an effect on chip control. 30 – 120 bar – High pressure (HP) the most commonly used pressure range used with JHP tools. Increase in tool life, increase in cutting speeds, improved chip control. 120 – 400 bar – Ultra high pressure (UHP) requires special tool design in order to take advantage of the extra pressure. Minor increase in tool life compared to HP range. Ultra high pressure coolant is usually implemented for machining titanium and heat resistant alloys when there is a need for very small chips and higher machining rates. Since 2000, ISCAR has provided hundreds of special tools featuring ultra high pressure coolant capability, for various customers and applications.

Pressure vs. Flow Each JHP tool is designed to work at a certain flow rate, depending on the pressure. The flow rates are listed in the catalog pages for each tool. The user should verify that his pump can supply the required flow in order to achieve the optimal results. The pump data sheet will usually list the maximum flow rate for each pressure range.

Chips & Pressure The coolant flow will start to break the chips at a certain pressure, depending on the specific tool and the workpiece material. If the chips are not breaking, the pressure should be increased until chip control is achieved. Above this pressure, as it is increased the chips become smaller and smaller. It is possible to control the size of the chips by modifying the pressure in order to achieve the desired chip size.

â&#x20AC;˘

USER GUIDE

Tools for Machining with High Pressure (up to 340 bar) High Pressure Coolant with Groove-Turn and Parting Tools In grooving and parting operations, applying high pressure coolant provides excellent chip breaking results on all materials. On exotic alloys such as inconel and titanium, it is usually impossible to break the chips with standard external coolant pressure. Applying high coolant pressure provides excellent chip breaking results. On some alloyed and stainless steel, especially when low feeds are applied, high pressure coolant may solve chip breaking problems.

Grooving Test Material: Titanium (Ti6Al4v) Operation: Grooving Tool: GHDL 25-6-JHP Insert: GIMF 608 IC07 Vc: 50 mm/min f: 0.15 mm/rev Pressure [bar] 70

10 (External)

350

High pressure coolant reduces or even eliminates built-up edge phenomenon, especially when machining stainless steel and high temperature alloys.

Tool Life

In turning operations, applying high pressure coolant is less effective because the jet is directed to the frontal edge.

Grooves

20 15 10 5 0

350

Pressure [bar]

B147

•

USER GUIDE

Grooving Test 180

Material: Stainless Steel AISI 316L Operation: Grooving Tool: TGTR 25-3JHP Insert: TAG N3J IC808 Groove depth: 25 mm Vc: 150 m/min f= 0.15 mm/rev

No. of Grooves

150 120 90 60 30 0

External Coolant

Coolant Through Tool 10 bar 70 bar

Assembly and Safety Guidelines When Using the JET HP Iso Turning and Grooving Tools Before use, please ensure that: • The machine door is in a fully closed position. • The coolant hose is in the correct location and fully tightened with all seals in position. • A blank plug is inserted into the unused coolant hole. • All O-rings and washers are in place. • The coolant hose is tightened securely to the toolholder and tool block, to prevent leakage of coolant.

Important Always pay attention not to exceed the maximum safe working pressure for GROOVE-TURN tools 340 bar and PARTING OFF tools 300 bar.

H.P. Coolant Hose 1/8” BSPP Adaptation Nipple Copper Seal Washer 1/8”

Plug Screw

B148

ISCAR

Maximum Pressure 340 Bar

Tools for Machining Aluminum Wheels

CF5 FGHIFR-8A

Internal Machining Heads with CLICKFIT Adaptation for Facing and Internal Machining of Aluminum Wheels Tmax-a D min a min f

32 (CF5)

R12.5

8° W

l2 Designation CF5 FGHIFR-8A-8

D min

300.00

8.00

100.0

Tmax-a 60.00

f 43.0

For inserts, see pages: FGMA (C14) • FGPA (C14). For holders, see pages: GHIA VDI-CF5 (C7) • GHIA-CF5 (C7).

Spare Parts Designation CF5 FGHIFR-8A

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

Extractor

Cooling Nozzle

EDG 33A*

EZ 62

* Optional, should be ordered separately

CF5 GHIFR-8A

Internal Machining Heads with CLICKFIT Adaptation for Facing and Internal Machining of Aluminum Wheels Tmax-a D min a min T

8°

32 (CF5)

R12.5

l2 Designation CF5 GHIFR-8A-8

D min

300.00

8.00

100.0

For inserts, see pages: GDMA (B47) • GIPA/GIDA 8 (Full Radius) (B48). For holders, see pages: GHIA VDI-CF5 (C7) • GHIA-CF5 (C7).

Spare Parts Designation CF5 GHIFR-8A-8

ISCAR

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

Cooling Nozzle EZ 62

Tmax-a 60.00

f 43.0

CF5 GHIUR-15A

Internal Machining Heads with CLICKFIT Adaptation for Facing and Internal Machining of Aluminum Wheels (15° approach) Tmax-a Dmin amin

32 (CF5) 15°

l2 Designation CF5 GHIUR-15A-6 CF5 GHIUR-15A-8

D min

Tmax-a

300.00 300.00

6.00 8.00

100.0 100.0

70.00 70.00

43.0 43.0

5.0 5.0

For inserts, see pages: GDMA (B47) • GIPA (Full Radius W=3-6) (B47) • GIPA/GIDA 8 (Full Radius) (B48). For holders, see pages: GHIA VDI-CF5 (C7) • GHIA-CF5 (C7).

Spare Parts Designation CF5 GHIUR-15A-6 CF5 GHIUR-15A-8

Screw

Key

SR 76-1637 SR M6X25DIN912 UNB.

HW 4.0 HW 5.0

Cooling Nozzle EZ 83 EZ 104

CF5 A-SVXCR-16X2

Double Pocket, Boring Head for VCGT 1604 Inserts and a CLICKFIT CF5 Adaptation, for Machining Aluminum Wheels L3

13.5 95°

32 (CF5)

F1 95°

7.5 l2 l1 Designation CF5 A-SVXCR-16X2

D min

45.00

100.00

86.0

30.00

22.0

For inserts, see pages: VCGT-AS refer to ISCAR TURNING & THREADING TOOLS catalog. • VCGT-DW (PCD) (C16) • VCGT/VCMT (PCD & CBN) (C16). For holders, see pages: GHIA VDI-CF5 (C7) • GHIA-CF5 (C7).

Spare Parts Designation CF5 A-SVXCR-16X2

ISCAR

Screw

Key

SR 16-236

T-15/5

CF5 A-SVXCR-22

Boring Heads for VCGT 2205 Inserts and a CLICKFIT CF5 Adaptation, for Machining Aluminum Wheels l2 34.5 f

130° 5

Designation CF5 A-SVXCR-43100-22

32 (CF5) 62

50 l1

D min

40.00

100.00

75.0

43.0

For inserts, see pages: VCGT-AS refer to ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHIA VDI-CF5 (C7) • GHIA-CF5 (C7).

Spare Parts Designation CF5 A-SVXCR-22

Screw

Key

SR 16-212

T-20/5

CF5 A-SVLFCR-16

Boring Head for VCGT 1604 Inserts and a CLICKFIT CF5 Adaptation, for Machining Aluminum Wheels l2 31 32 (CF5) f

95° 50

Right-hand shown

Designation CF5 A-SVLFCR-43100-16

D min

40.00

100.00

75.0

43.0

For inserts, see pages: VCGT-AS refer to ISCAR TURNING & THREADING TOOLS catalog. For holders, see pages: GHIA VDI-CF5 (C7) • GHIA-CF5 (C7).

Spare Parts Designation CF5 A-SVLFCR-43100-16

ISCAR

Screw

Key

SR 16-236 P

T-15/5

Seat Screw

Key 1

SR TC-3P

HW 4.0

GHIA-CF5

Female CLICKFIT Holder with a Straight Cylindrical Shank L

L2 L1

CSI

SS h

Designation GHIA 40-CF5 GHIA 50-CF5

1/4” NPT

CSI

40 50

CF5 CF5

160.00 160.00

110.0 110.0

100.00 100.00

90.00 90.00

74.0 74.0

84.00 84.00

36.0 46.0

For tools, see pages: CF5 A-SVLFCR-16 (C6) • CF5 A-SVXCR-16X2 (C4) • CF5 A-SVXCR-22 (C5) • CF5 FGHIFR-8A (C2) • CF5 GHIFR-8A (C2) • CF5 GHIUR-15A (C3).

Spare Parts Designation GHIA-CF5

Screw

Key

SCREW M18X1.5 FOR CF5 HD

WRENCH HW10 225X40DIN 911

O RING

Extractor

OR 15X3N

WRENCH REAL C.F M8

GHIA VDI-CF5

Female CLICKFIT Holder with a VDI DIN69880 Standard Shank L L1

Designation GHIA VDI40-CF5 GHIA VDI50-CF5

CSI

VDI40 VDI50

CF5 CF5

150.00 150.00

110.0 110.0

63.00 78.00

74.0 74.0

84.00 84.00

For tools, see pages: CF5 A-SVLFCR-16 (C6) • CF5 A-SVXCR-16X2 (C4) • CF5 A-SVXCR-22 (C5) • CF5 FGHIFR-8A (C2) • CF5 GHIFR-8A (C2) • CF5 GHIUR-15A (C3).

Spare Parts Designation GHIA VDI-CF5

Screw

Key

SCREW M18X1.5 FOR CF5 HD

WRENCH HW10 225X40DIN 911

O RING

Extractor

OR 15X3N

WRENCH REAL C.F M8

GHIUR/L-C-A(15° & 27.5°)Bars

Internal Grooving and Turning Bars for Machining Aluminum Wheels l1 Dmin h1 Tmax-r

Dmax

a° min

W f

Designation GHIUR/L 40C-15A-6 GHIUR/L 40C-15A-8 GHIUR/L 50C-15A-8 GHIUR/L 40C-27.5A-6 GHIUR/L 40C-27.5A-8 GHIUR/L 50C-27.5A-8

dg7

F1 a°

D min

6.00 8.00 8.00 6.00 8.00 8.00

40.00 40.00 50.00 40.00 40.00 50.00

160.00 160.00 100.00 90.00 108.00 120.00

Dmin

Right-hand shown

a°

320.00 320.00 350.00 320.00 320.00 350.00

83.0 83.0 83.0 80.0 81.0 82.0

21.2 21.0 26.0 25.1 25.2 30.2

19.0 18.0 23.0 23.5 23.0 28.0

18.0 18.0 23.0 18.0 18.0 23.0

15.0 15.0 15.0 27.5 27.5 27.5

Tmax-r(1) 0.00 0.00 0.60 1.60 1.80

(3) (4) (2) (2) (2)

Dimension for minimum bore diameter. (2) For bore diameter D>200, Tmax is 4.0 mm (3) For bore diameter D>200, Tmax is 0.5 mm (4) For bore diameter D>200, Tmax is 1.4 mm

(1)

For inserts, see pages: GDMA (B47) • GIPA (Full Radius W=3-6) (B47) • GIPA 8-35V (V Shape) (C12) • GIPA/GIDA 8 (Full Radius) (B48).

Spare Parts

Screw

Designation GHIUR/L 40C-15A-6 GHIUR/L 40C-15A-8 GHIUR/L 50C-15A-8 GHIUR/L 40C-27.5A-6 GHIUR/L 40C-27.5A-8 GHIUR/L 50C-27.5A-8

SR SR SR SR SR SR

Key

M5X25DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912

HW HW HW HW HW HW

UNB. UNB. UNB. UNB. UNB.

Seal

4.0 5.0 5.0 5.0 5.0 5.0

PL PL PL PL PL PL

40 40 40 40 40 40

GHIUR/L-C-22.5A-8V

22.5° Approach Angle Bars, for Facing and Internal Machining l1 h1 Dmin

Tmax-a 50°

a min T

Designation GHIUR/L 40C-22.5A-8V (1)

Dmax

a°

dg7

f 95° l2

D min

Tmax-a(1)

a°

40.00

300.00

28.50

250.00

60.0

18.0

21.0

22.5

Dimension for min. bore diameter & up to 200 mm

Designation GHIUR/L-C-22.5A-8V

ISCAR

Right-hand shown

8.00

For inserts, see pages: GIPA 8-35V (V Shape) (C12).

Spare Parts

Dmin

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

Seal PL 40

GHIUR/L-UC

45° Undercutting Bars for Internal Turning of Aluminum Wheels

Dmin

Tmax-r

a°min T

Dmax

dg7

45˚

l1 Right-hand shown

Designation GHIUR/L 40UC-6 GHIUR/L 50UC-6 GHIUR/L 40UC-8 GHIUR 50UC-8

D min

Tmax-r

6.00 6.00 8.00 8.00

40.00 50.00 40.00 50.00

70.00 78.00 68.00 58.00

0.00 0.00 0.00 0.00

(1) (2) (3) (4)

350.00 350.00 350.00 350.00

75.0 75.0 79.0 80.0

23.8 28.8 28.8 30.2

24.7 29.7 26.0 31.4

18.0 23.0 18.0 23.0

For bore diameter D>200, Tmax is 1.3 mm (2) For bore diameter D>200, Tmax is 2.0 mm (3) For bore diameter D>200, Tmax is 2.8 mm (4) For bore diameter D>200, Tmax is 6.0 mm

(1)

For inserts, see pages: GDMA (B47) • GIPA (W=3-6) (B46) • GIPA 8-35V (V Shape) (C12) • GIPA/GIDA 8 (Full Radius) (B48).

Spare Parts Designation GHIUR/L-UC

Screw

Key

SR M6X20DIN912

HW 5.0

Seal

PL 40

GHIFR/L-A

8° / 10° Approach Angle Bars, for Facing and Internal Machining l1 a°min

Dmin l2

Dmin

Tmax-a

Dmax

a°

a°min Dmax Designation GHIFR/L 40C-10A-6 GHIFR/L 40C-8A-8

dg7

Dmin

Right-hand shown

D min

D max

Tmax-a

a°

6.00 8.00

300.00 300.00

360.0 360.0

300.00 320.00

80.0 100.0

40.00 70.00

19.3 19.5

10 8

40.00 40.00

For inserts, see pages: GDMA (B47) • GIPA (Full Radius W=3‑6) (B47) • GIPA/GIDA 8 (Full Radius) (B48).

Spare Parts Designation GHIFR/L 40C-10A-6 GHIFR/L 40C-8A-8

Screw

Key

SR M5X25DIN912 SR M6X20DIN912

HW 4.0 HW 5.0

Seal

PL 40 PL 40

GHDR/L-8A

External Toolholders for Turning, Grooving and Parting. Upper Jaw with Hard Coating to Sustain Chip Deflection l1

l2 h

h A

h4 f

Tmax-r

b W

Designation GHDR/L 25-8A GHDR/L 32-8A

W min

W max

Tmax-r

25.0 32.0

8.00 8.00

25.00 25.00

25.0 32.0

150.00 170.00

22.0 29.0

6.00 6.00

40.0 40.0

7.6 -

• For user guide, see pages B132-145. For inserts, see pages: GIPA/GIDA 8 (Full Radius) (B48).

Spare Parts Designation GHDR/L-8A

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

GHVR/L

Internal and External Profiling Holders for Machining Aluminum Wheels l2 h

h 45°

5°

b 5°

Designation GHVR/L 25-8

Right-hand shown

8.00

25.0

150.00

29.0

41.0

For inserts, see pages: GIPA 8-35V (V Shape) (C12).

Spare Parts Designation GHVR/L

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

GHDKR/L

External and Internal Profiling Holders for Machining Aluminum Wheels l2 h

h h4 f

b 15°

W Designation GHDKR/L 25-6 GHDKR/L 25-8 GHDKR/L 32-8 (1)

(1)

Tmax-a

Right-hand shown

6.00 8.00 8.00

25.0 25.0 32.0

150.00 150.00 170.00

40.0 44.0 44.0

32.2 33.0 40.0

6.0 6.0 -

Only insert GIPA 6.00-3.00 is suitable for this tool.

For inserts, see pages: GDMA (B47) • GDMY (Full Radius) (B33) • GIPA (Full Radius W=3-6) (B47) • GIPA/GIDA 8 (Full Radius) (B48).).

Spare Parts Designation GHDKR/L

C10

ISCAR

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

GIPA (Full Radius W=3-6)

Precision Double-Ended Inserts with Polished Top Rake, for Machining Aluminum ±0.025 7° 5

15 Ref. W M

R Dimensions

R±0.05

3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00

1.50 1.50 1.50 2.00 2.00 2.00 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00

2.4 2.4 2.4 3.2 3.2 3.2 3.9 3.9 3.9 4.8 4.8 4.8 4.8 4.8

l l l l

l l l

ID5

W±0.02

IC806

IC20

Recommended Machining Data

Tough Ö Hard

l l l

l l l l l

f turn

f groove

(mm)

(mm/rev)

0.00-1.50 0.00-1.50 0.00-1.50 0.00-2.00 0.00-2.00 0.00-2.00 0.00-2.50 0.00-2.50 0.00-2.50 0.00-3.00 0.00-3.00 0.00-3.00 0.00-3.00 0.00-3.00

0.15-0.30 0.19-0.36 0.19-0.36 0.20-0.43 0.25-0.53 0.25-0.53 0.21-0.48 0.22-0.60 0.22-0.60 0.21-0.58 0.26-0.72 0.21-0.58 0.26-0.72 0.21-0.58

0.08-0.16 0.09-0.19 0.09-0.19 0.10-0.22 0.12-0.26 0.12-0.26 0.09-0.24 0.11-0.30 0.11-0.30 0.11-0.29 0.13-0.36 0.11-0.29 0.13-0.36 0.11-0.29

• For cutting speed recommendations and user guide, see pages B132-145. (1)

Single-ended PCD tipped insert (2) Single-ended molded PCD chipformer tipped insert (3) Single-ended flat PCD tipped insert with chip deflector

GIPA/GIDA 8 (Full Radius)

Precision Double-Ended Inserts with Polished Top Rake, for Machining Aluminum ±0.025 10°

30 Ref.

7°

6.4 GIDA 80-40

GIDA 80-40CB

M GIPA 8.00-4.00

(1)

W±0.02

R±0.05

8.00 8.00 8.00 8.00 8.00 8.00

4.00 4.00 4.00 4.00 4.00 4.00

5.6 5.6 5.6 5.6 5.6 6.0

ID5

Designation GIDA 80-40 GIDA 80-40-D GIDA 80-40CB-D GIDA 80-40YZ GIDA 80-40YZ-D GIPA 8.00-4.00

Recommended Machining Data

IC20

Dimensions

l l l l l l

f turn

f groove

(mm)

(mm/rev)

0.00-4.00 0.00-4.00 0.00-4.00 0.00-4.00 0.00-4.00 0.00-4.00

0.24-0.67 0.24-0.67 0.24-0.67 0.24-0.67 0.35-0.96 0.24-0.67

0.14-0.38 0.14-0.38 0.14-0.38 0.14-0.38 0.18-0.48 0.14-0.38

• ID5 is a single-ended PCD tipped insert • For cutting speed recommendations and user guide, see pages B132-145. (1)

Should be clamped on GHDR/L...-8 only

C11

GIPA 8-35V (V Shape)

V-Shaped Inserts for Machining Aluminum Wheels ±0.025

30 Ref.

6.4

7° 35° R

Recommended Machining Data

(1)

R±toler

6.00 8.00 8.00 8.00 8.00 8.00 8.00

0.80 0.80 1.20 1.20 1.20 1.20 3.00

0.050 0.050 0.050 0.050 0.050 0.050 0.050

4.8 6.0 6.0 6.0 6.0 6.0 6.0

ID5

Designation GIPA 6.0-35V-0.8 GIPA 8YZ-35V-0.80 GIPA 8YZ-35V-1.20 GIPA 8YZ-35V-1.20-D GIPA 8-35V-1.20 GIPA 8-35V-1.20-D (1) GIPA 8-35V-3.0

IC20

Dimensions

ap (mm)

f turn (mm/rev)

1.00-3.60 1.00-4.80 1.45-4.80 1.45-4.80 1.45-4.80 1.45-4.80 3.60-4.80

0.21-0.48 0.24-0.56 0.24-0.62 0.35-0.88 0.24-0.62 0.35-0.88 0.24-0.67

l l l

• Precision ground and polished rake to avoid built-up edge • Toolholder seat needs to be modified according to insert profile to ensure clearance (1)

Single-ended PCD tipped insert

For tools, see pages: CGHN-8-10D (B28) • GADR/L-8 (B28) • GHIUR/L-C-22.5A-8V (C8) • GHIUR/L-C-A(15° & 27.5°)Bars (C8) • GHIUR/L-UC (C9) • GHVR/L (C10).

GDMA

Utility Double-Ended Insert with a Polished Top Rake, for Machining Aluminum ±0.1

30 Ref. 7°

6.4

W M

Can cut arcs to 250°

Dimensions

W±0.05

R±0.05

IC07

Designation GDMA 840

Tough Ö Hard

8.00

4.00

5.6

Recommended Machining Data

IC507

(mm)

(mm/rev)

0.00-4.00

0.24-0.67

0.14-0.38

f turn

f groove

• For heavy-duty machining • Dmin for internal machining = 65 mm (2.26") • For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CF5 GHIFR-8A (C2) • CF5 GHIUR-15A (C3) • GADR/L-8 (B28) • GHDKR/L (C10) • GHIFR/L-A (C9) • GHIR/L (W=7.0-8.3) (B93) • GHIUR/L-C-A(15° & 27.5°)Bars (C8) • GHIUR/L-UC (C9).

C12

ISCAR

FGHIUR-C-15A-8

15° Approach Angle Bars, for Interrupted Cuts and Back Turning on Aluminum Fix Location

Dmin h1 Tmax-r

F1 a°

Designation FGHIUR 40C-15A-8

Dmin

f W

D min

Tmax-r

a°

Coolant

8.00

40.00

160.00

0.00

320.00

80.0

21.0

18.0

For inserts, see pages: FGPA (C14).

Spare Parts Designation FGHIUR-C-15A-8

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

Seal

Sealing Screw

PL 40

SR 34-510

FGHIFR

8° / 10° Approach Angle Bars, for Interrupted Cuts and Back Turning on Aluminum Dmin Full Depth

Fix Location Tmax-a

R12.5

dg7

a° h1

f W

R3.0

R4.0 Designation FGHIFR 40C-10A-6 FGHIFR 40C-8A-8

Right-hand shown

D min

D max

Tmax-a

a°

6.00 8.00

40.00 40.00

300.00 300.00

360.0 360.0

300.00 320.00

80.0 100.0

40.00 70.00

20.8 19.5

18.0 18.0

10 8

For inserts, see pages: FGMA (C14) • FGPA (C14).

Spare Parts Designation FGHIFR 40C-10A-6 FGHIFR 40C-8A-8

Screw

Key

SR 76-1289 SR M6X25DIN912 UNB.

HW 5.0 HW 5.0

Seal

PL 40 PL 40

Cooling Nozzle

Extractor

EZ 83

EDG 33A* EDG 33A*

* Optional, should be ordered separately

FGHR/L

Tools for Interrupted Cuts and Back Turning of Aluminum Wheels l1

Fix Location

h h4

Tmax-r f

b W

Designation FGHR 2525-6A (1) FGHR/L 2525C-8A

Right-hand shown

Tmax-r

Coolant

6.00 8.00

20.00 25.00

25.0 25.0

150.00 170.00

23.0 22.0

4.00 5.90

39.0 50.0

7.6

N Y

• For user guide, see pages B132-145. (1)

Without coolant hole

For inserts, see pages: FGMA (C14) • FGPA (C14).

Spare Parts Designation FGHR 2525-6A FGHR/L 2525C-8A FGHR 2525C-8A

Screw

Key

SR M6X25DIN912 UNB. SR M6X25DIN912 UNB.

HW 5.0 HW 5.0

Extractor

Pipe Fitting

Cooling Tube

EDG 33A*

CM 343 MALE CONN.* CM 343 MALE CONN.*

SGCU 341* SGCU 341*

EDG 33A*

* Optional, should be ordered separately

C13

FGPA

Double-Ended Precision Inserts for Machining Aluminum at Medium-to-High Feeds, Cut Arcs to 250° ±0.025 15°

l Ref. S 10° (around edge)

10° (around edge) W

80-40 R

CB 6.0

M YZ

Recommended Machining Data

W±0.02

R±toler

6.00 6.00 8.00 8.00 8.00 8.00

3.00 3.00 4.00 4.00 4.00 4.00

0.050 0.050 0.050 0.050 0.050 0.050

4.25 4.25 6.30 6.30 6.30 6.30

3.9 3.9 5.6 5.6 5.6 5.6

24.60 24.90 29.80 29.80 29.80 29.80

(1)

ID5

Designation FGPA 6.00-3.00 FGPA 6.00-3.00YZ-D FGPA 80-40 FGPA 80-40CB (2) FGPA 80-40YZ FGPA 80-40YZ-D (1)

IC20

Dimensions

l l l l l l

f turn

(mm)

(mm/rev)

0.00-3.00 0.00-3.00 0.00-4.00 0.00-4.00 0.00-4.00 0.00-4.00

0.30-0.54 0.12-0.30 0.16-0.72 0.16-0.40 0.40-0.72 0.16-0.40

• For cutting speed recommendations and user guide, see pages B132-145. (1)

Single-ended molded PCD chipformer tipped insert (2) Single-ended flat PCD tipped insert with chip deflector

For tools, see pages: CF5 FGHIFR-8A (C2) • FGHIFR (C13) • FGHIUR-C-15A-8 (C13) • FGHR/L (C13).

FGMA

Double-Ended Full Radius Utility Inserts, for Machining Aluminum at Medium-to-High Feeds, Cut Arcs to 250° FGMA 630 ± 0.025 FGMA 840 ± 0.1

l Ref

15°

S 10° (around edge)

W R

M Recommended Machining Data

Designation FGMA 630 FGMA 840

W±0.05

R±0.05

6.00 8.00

3.00 4.00

3.9 5.6

4.25 6.30

24.60 29.80

• For cutting speed recommendations and user guide, see pages B132-145. For tools, see pages: CF5 FGHIFR-8A (C2) • FGHIFR (C13) • FGHR/L (C13).

C14

ISCAR

IC07

Dimensions

l l

f turn

(mm)

(mm/rev)

0.00-3.00 0.00-4.00

0.24-0.45 0.32-0.60

FGHDUR

Tools for Interrupted Cuts and Back Turning of Aluminum Wheels l1

45°

h 8

Tmax-r

b 62°

Designation FGHDUR 25C-3A-10S

Right-hand shown

Tmax-r

22.30

25.0

150.00

13.3

54.4

7.0

For inserts, see pages: FGPAM (C15).

Spare Parts Designation FGHDUR

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

FGPAM

V-Shaped Inserts for Machining Aluminum Wheels 10°

l S

10° 11.8 4.5 R

M 25°

Designation FGPAM 10S-3R-25A

Recommended Machining Data

3.00

7.0

8.20

f turn

IC20

Dimensions

(mm)

(mm/rev)

0.05-12.00

0.40-0.72

For tools, see pages: FGHDUR (C15).

C15

VCGT-DW (PCD)

Inserts with 7° Clearance, PCD Single Top Corner Tip with a Chipformer for Machining Aluminum

107.5º

25° max

95º

35º max

95º

48º max

35° di

52° max

91°

7°

72.5° 70°

50° max

93°

max

d1 S

Recommended Machining Data

Dimensions

ID5

Designation VCGT 160404-DW VCGT 160408-DW VCGT 160412-DW VCGT 220516-DW VCGT 220520-DW

31° max

112°

117.5°

16.60 16.60 16.60 22.10 22.10

9.52 9.52 9.52 12.70 12.70

4.76 4.76 4.76 5.56 5.56

0.40 0.80 1.20 1.60 2.00

4.40 4.40 4.40 5.50 5.50

l l l l l

(mm)

(mm/rev)

0.10-3.00 0.10-3.00 0.10-3.00 0.10-3.00 0.10-3.00

0.05-0.30 0.05-0.30 0.05-0.30 0.05-0.30 0.05-0.30

VCGT/VCMT (PCD & CBN)

35° Rhombic Single Brazed Tip Corner Inserts, for Finishing Aluminum (PCD) and Cast Iron (CBN)

35°

52° max

91°

25° max

S 117.5°

93°

72.5° 70°

50° max

max

95º

107.5º

48º max

35º max

31° max

112°

95º

d1 7°

PCD sharp cutting edge

Designation VCGT 160404D VCGT 160408D

C16

ISCAR

Recommended Machining Data

9.52 9.52

4.76 4.76

0.40 0.80

16.60 16.60

4.40 4.40

ID5

Dimensions

l l

(mm)

(mm/rev)

0.10-3.00 0.10-3.00

0.05-0.30 0.05-0.30

PARTING

Page

Selection Guide

DO-GRIP

D10

TANG-GRIP

D32

CUT-GRIP Screw-Clamp Inserts

D48

PENTACUT

D52

USER GUIDE

D59

ISCAR

PARTING

Selection Guide

Clamping Systems

• First choice for parting • Double-ended insert • Self clamped for deep grooving and large diameters • Screw clamped for small diameters See also HELI-GRIP, page B5.

! CE

O CH

Selfclamped

Screwclamped

FIR

• Very rigid clamping in a tangentially oriented pocket • Enables machining at very high feed rates and provides excellent straightness and surface finish • Recommended for parting large diameter parts and for interrupted cuts • Offers a free, unobstructed chip flow • Excellent tool and pocket life

• Single-ended insert • Self- and screw-clamped options

TANG-GRIP

Screwclamped

Self-clamped

• 5 cutting edges • Fast edge indexing • For shallow grooving and up to 20 mm parting diameter PENTACUT

PARTING

Selection Guide

Main Chipformers C-Type • First choice for the parting of bars, hard materials, and tough applications. • A positive rake, single cavity with negative land and shoulders, provides extra cutting-edge strength. • Medium-to-high feed.

f ≈ W insert 22

[mm/rev]

Alloy Steel

Austenitic Stainless

✔

✘

~12˚

7˚

Recommended feed range as a function of insert width

High Temp. Nonferrous Alloys Materials

✔

(IC20 only)

Cast Iron

✔

Feed mm/rev 0.80 0.45 0.35 0.25 0.15 0.02

1.6 2.0 3.0 4.0 5.0 6.0 8.0

9.0

12.7

Recommendations are for neutral inserts. For R/L inserts, reduce feed by 20-40%.

W-Type • Similar to C-type, but with a central ridge that forms double cavities on the rake face and reinforces the frontal cutting edge. • Used for interrupted cuts and unfavorable conditions.

~12º

7º

f ≈ W insert 22

[mm/rev]

Alloy Steel

Austenitic Stainless

✔

✘

ISCAR

High Temp. Nonferrous Alloys Materials

✘

Cast Iron

✔

Width mm

PARTING

Selection Guide

JT-Type The JT chipformer design is based on the J-type chipformer, with a T-land reinforced frontal cutting edge. JT chipformer provides a solution for the intermediate range between the strong and negative C-type configuration and the positive edged J-type chipformer. The JT chipformer can be used on a wide range of materials, including soft or hard alloy and stainless steel, high temperature alloys and also cast iron. The JT chipformer deforms the chips into compact shapes, in the same manner as the J-type, but it can be used at higher feeds due to its reinforced edge.

f ≈ W insert 25

Austenitic Stainless

✔

High Temp. Nonferrous Alloys Materials

✔

7°

Recommended feed range as a function of insert width Feed mm/rev 0.30

[mm/rev]

Alloy Steel

5°

✘

Cast Iron

✔

0.25 0.20 0.15 0.10 2

Width mm

J-Type • First choice for soft materials, parting of tubes, small diameters and thin-walled parts • Cutting edge with positive rake • General application on low carbon steel, alloy steel, austenitic stainless stee. • Low-to-medium feed Material: Austenitic stainless steel

Austenitic Stainless

✔

High Temp. Nonferrous Alloys Materials

✔

7°

Recommended feed range as a function of insert width

f ≈ W insert [mm/rev] Alloy Steel

4°

✔

Cast Iron

✘

Feed mm/rev 0.25 0.22 0.18 0.14 0.10 0.06 0.02 1.0 1.4 1.6 2.0 3.0 4.0 5.0 6.0

Width mm

Recommendations are for neutral inserts. For R/L inserts, reduce feed by 20-40%.

PARTING

Selection Guide

Z-Type • Cutting edge with high positive rake, suitable for parting of tubes, thin walled arts and for small diameters • Suitable for soft materials • Excellent for cutting bearing steel and stainless steel • Low-to-medium feeds

11˚

7˚

f ≈ W insert [mm/rev] 33

Alloy Steel

Austenitic Stainless

✔

High Temp. Nonferrous Alloys Materials

✔

Cast Iron

✘

UA/UT-Type • A chipformer for use at low feeds • Recommended for CrNi alloys and low carbon steel, especially in the bearing industry and on similar, problematic materials • The narrow chipformer design ensures short deformed chips and provides improved performance • UA and UT are similar chipformers. UT is slightly tighter than the UA chipformer

Recommended feed range as a function of insert width

f ≈ W insert [mm/rev] 45

Alloy Steel

Austenitic Stainless

✔

✘

High Temp. Nonferrous Alloys Materials

✘

7°

✘

Cast Iron

✘

Feed mm/rev 0.18 0.14 0.10 0.06 0.02 2.2

3.0

4.0

P-Type • Very positive rake inclination and sharp cutting edge. • For soft materials, slim parts and general parting.

f ≈ W insert [mm/rev] 55

Alloy Steel

Austenitic Stainless

✔

ISCAR

High Temp. Nonferrous Alloys Materials

✘

✔

Cast Iron

✘

7˚

5.0

6.0

Width mm

PARTING

Selection Guide

M-Type • Similar to C-type, but with modified edge • Improved chip control at medium feed

f ≈ W insert [mm/rev]

~12°

Alloy Steel

Austenitic Stainless

✔

✘

High Temp. Nonferrous Alloys Materials

✔

✘

Cast Iron

7°

✘

A-Type • Positive rake, sharp edge • For parting aluminum • In grade IC20

f ≈ W insert [mm/rev] 43

Alloy Steel

Austenitic Stainless

✘

High Temp. Nonferrous Alloys Materials

✘

✔

Cast Iron

7°

✘

PARTING

Selection Guide

Selection of Chipformers for Various Workpiece Materials

Inserts

Alloy Steel

Austenitic Stainless

High Temp. Alloys

Nonferrous Materials

Cast Iron

✔

✘

✔

(IC20 only)

✔

✘

✔

C-jet

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

✔

✘

High

Feed

Low

✔

First choice

ISCAR

PARTING

Selection Guide

Chipbreaking Range Material: 100 Cr6 Cutting Speed: 120 m/min

Chip Deflector Type

P 0.02

0.05

0.08

0.10

0.12

0.15

The blue highlighted areas represent the recommended chipformer shape for each chipbreaker.

0.20

Feed mm/rev

Selection Preference Priority • Use an insert with 0º lead angle. • Tool up with largest blade size B. • Smallest appropriate width of cut.

B B

DGFH

Parting and Grooving Blades with and without Coolant Holes for DO-GRIP and HELI-GRIP Inserts Dmax W

DGFH

A 150°

l1 DGFH-C

Designation DGFH 26-1.4 DGFH 26-2 (1) DGFH 26-3 (1) DGFH 26C-3 (2) DGFH 26-4 DGFH 32-1.4 DGFH 32-2 (1) DGFH 32-3 (1) DGFH 32C-3 (2) DGFH 32-4 DGFH 32C-4 (3) DGFH 32-5 DGFH 32-6 DGFH 45-3 DGFH 45-4 DGFH 45-5 DGFH 45-6

W min

W max

D max

Inserts

26.0 26.0 26.0 26.0 26.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 45.0 45.0 45.0 45.0

1.40 1.90 (4) 3.00 (4) 3.00 4.00 1.40 1.90 (4) 3.00 (4) 3.00 4.00 4.00 5.00 6.00 3.00 (4) 4.00 4.80 6.00

1.40 2.50 3.18 3.18 4.00 1.40 2.50 3.18 3.18 4.00 4.00 5.00 6.35 3.18 4.10 5.00 6.40

1.00 (5) 1.60 (5) 2.40 2.40 3.20 1.00 (5) 1.80 (5) 2.40 2.40 3.20 3.20 4.00 5.20 2.40 3.20 4.00 5.20

110.00 110.00 110.00 110.00 110.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 225.00 225.00 225.00 225.00

21.4 21.4 21.4 21.4 21.4 24.8 24.8 24.8 24.8 24.8 24.8 24.8 24.8 38.0 38.0 38.0 38.0

26.0 39.0 (6) 39.0 (6) 39.0 (6) 80.0 26.0 39.0 (6) 39.0 (6) 39.0 (6) 100.0 69.0 120.0 120.0 160.0 160.0 160.0 160.0

DG. 14.. DG. 2.../DG. 1... DG. 3.../DG. 1... DG. 3..C/DG. 3... DG. 4.../GRIP 4... DG. 14 DG. 2.../DG. 1... DG. 3.../DG. 1... DG. 3..C/DG. 3... DG. 4.../GRIP 4... DG. 4..C DG. 5.../GRIP 5... DG. 6.../GRIP 6... DG. 3.../DG. 1... DG. 4.../GRIP 4... DG. 5.../GRIP 5... DG. 6.../GRIP 6...

• DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified - see page D22 • For user guide, see pages D59-71. For Dmax 50 mm, use single-ended insert (should be modified by the user). (2) Blades with frontal coolant holes (JET-CUT) • For Dmax 50 mm, use singleended insert (should be modified by the user). (3) These blades are suitable for turning, using GRIP 4 inserts • Blades with frontal coolant holes (JET-CUT) (4) For DG. 1... insert, modify holder (5) Maximum diameter with double sided inserts. (6) Thickness at DOC area only. (1)

Spare Parts Designation DGFH 26-1.4 DGFH 26-2 DGFH 26-3 DGFH 26C-3 DGFH 26-4 DGFH 32-1.4 DGFH 32-2 DGFH 32-3 DGFH 32C-3 DGFH 32-4 DGFH 32C-4 DGFH 32-5 DGFH 32-6 DGFH 45-3 DGFH 45-4 DGFH 45-5 DGFH 45-6

Extractor EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG

* Optional, should be ordered separately

D10

ISCAR

23B* 23A* 23A* 23A* 23A* 23B* 33A* 33A* 33A* 33A* 33A* 33A* 33A* 33A* 33A* 33A* 33A*

Male Conn.

Cooling Tube

Sealing Screw

CM 343 MALE CONN.*

SGCU 341*

SGC 340

CM 343 MALE CONN.*

SGCU 341*

SGC 340

CM 343 MALE CONN.*

SGCU 341*

DGFHR/L

Parting and Grooving Reinforced Blades for DO-GRIP Inserts W

Dmax

h1 B1

DGFHR-26...

A A2

Dmax

15°

DGFHR-32... l1

Designation DGFHR 26T16-2 DGFHR/L 26T23-2 DGFHR/L 26T16-3 DGFHR/L 26T23-3 DGFHR/L 32T22-2 DGFHR/L 32T22-4 DGFHR/L 32T33-3 DGFHR/L 32T33-4 DGFHR/L 32T41-4

W min(1)

W max

D max(2)

Machines

Inserts

26.0 26.0 26.0 26.0 32.0 32.0 32.0 32.0 32.0

1.90 1.90 3.00 3.00 1.90 4.00 3.00 4.00 4.00

2.50 2.50 3.18 3.18 2.50 4.00 3.18 4.00 4.00

8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 10.0

1.70 1.60 2.40 2.40 1.60 3.40 2.40 3.40 3.40

110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00 110.00

21.4 21.4 21.4 21.4 24.8 24.8 24.8 24.8 24.8

42.0 42.0 30.0 42.0 42.0 42.0 60.0 60.0 80.0

TNS-30 TNS-30/112 TNS-30 TNS-30/42 TNS-42 TNS-42 TNS-42/60/65 TNS-42/60/65 TNS-65/80/480

DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 3.../DG. 10.. DG. 3.../DG. 10.. DG. 2.../DG. 10.. DG. 4.../GRIP 4.. DG. 3.../DG. 10.. DG. 4.../GRIP 4.. DG. 4.../GRIP 4..

For DG: 1.0 insert - modify holder. (2) The specified limit refers to the tool.

Spare Parts Designation DGFHR 26T16-2 DGFHR/L 26T23-2 DGFHR/L 26T16-3 DGFHR/L 26T23-3 DGFHR/L 32T22-2 DGFHR 32T22-4 DGFHR/L 32T33-3 DGFHR/L 32T33-4 DGFHR/L 32T41-4

Extractor EDG EDG EDG EDG EDG EDG EDG EDG EDG

23A* 23A* 23A* 23A* 33A* 33A* 33A* 33A* 33A*

* Optional, should be ordered separately

D11

DGFS

Blades for Multi-Spindle Machines, Replacement for HSS and Brazed Tools l1

W B1

A A2

Dmax

a°

Designation DGFS 0-12-2 DGFS 0-17-2 DGFS 0-17-3 DGFS 5-12-3 DGFS 5-17-2 DGFS 5-17-3 DGFS 5-17-4 DGFS 5-22-2 DGFS 5-22-3 DGFS 5-22-4 DGFS 5-24-3 DGFS 5-28-2 DGFS 5-28-3 DGFS 5-28-4

(1) (2) (2) (3) (4) (4) (4) (5) (6) (6) (7) (7) (7)

W min(8)

W max

D max

a°

12.7 17.4 17.4 12.7 17.4 17.4 17.4 22.2 22.2 22.2 23.8 28.5 28.5 28.5

1.90 1.90 3.00 3.00 1.90 3.00 4.00 1.90 3.00 4.00 3.00 1.90 3.00 4.00

2.50 2.50 3.18 3.18 2.50 3.18 4.00 2.50 3.18 4.00 3.18 2.50 3.18 4.00

32.0 35.0 60.0 32.0 35.0 60.0 60.0 50.0 75.0 80.0 80.0 65.0 100.0 100.0

1.60 1.60 2.40 2.40 1.60 2.40 3.20 1.60 2.40 3.20 2.40 1.60 2.40 3.20

110.00 110.00 110.00 110.00 110.00 110.00 110.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00

32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0

0 0 0 5 5 5 5 5 5 5 5 5 5 5

• DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D22 • For user guide, see pages D59-71. Toolholder assembly X18-1,46,47-WT,160-CL,354-CL,701-ACL,702,702-CL,703,703-CL,704,704-CL,6921,6925. (2) Toolholder assembly E-7,47,102-CL,103CL,161-A-CL,162-A-CL. (3) Toolholder assembly 361-CL,431,431-CL,630. (4) Toolholder assembly 226,226-CL,275,275-CL,276-CL,361-CL,431,630,707A,707-A-CL. (5) Toolholder assembly 100-CL,274,277,277-CL,274-CL,370,383-CL, 6722,6754,6755,6854,6855,6922,51,51-CL,353-CL,167,370-CL (6) Toolholder assembly 100-CL,274,277,277-CL,274-CL,370,383-CL, 6722,6754,6755,6854,6855,51,51-CL,353-CL,167,370-CL. (7) Toolholder assembly 278,278-CL,279,279-CL,280,280-CL,281,281-CL,375-CL,359-CL,372-CL,A6120,52,52-CL. (8) For DG: 1.0 insert - modify holder. (1)

For inserts, see pages: DGN/DGNC/DGNM-C (D24) • DGR/L-C DGRC/LC-C (D24) • DGN/DGNM-J/JS/JT (D25) • DGR/L-J/JS (D26) • DGN-P (D28) • DGN-UT/ UA (D27) • DGN-WP (D29) • DGN-Z (D26) • DGR-WP (D29) • DGR/L-P (D28) • DGR/L-Z/ZS (D27) • GRIP (B14) • GRIP (Full Radius) (B14).

Spare Parts Designation DGFS

Extractor EDG 33B*

* Optional, should be ordered separately

D12

ISCAR

DGFHR/L-B-D..(R/L)

Reinforced Type Blades with Screw Clamping

Tmax-r W Dmax

B1 h1

H2 36.7

Designation DGFHR/L 26B-2D50 (1) DGFHL 26B-2D50R (2) DGFHR 26B-2D50L (2) DGFHR/L 26B-3D50 (1) DGFHL 26B-3D50R (2) DGFHR 26B-3D50L (2) DGFHR/L 32B-2D50 (3) DGFHL 32B-2D50R (2) DGFHR 32B-2D50L (2) DGFHR/L 32B-3D50 (3) DGFHL 32B-3D50R (2) DGFHR 32B-3D50L (2)

DGFHR-B-D50L

DGFHL-B-D50R

Dmax

B1(4) W min(5) 26.0 26.0 26.0 26.0 26.0 26.0 32.0 32.0 32.0 32.0 32.0 32.0

DGFHL-B-D50

1.90 1.90 1.90 3.00 3.00 3.00 1.90 1.90 1.90 3.00 3.00 3.00

A A2

DGFHR-B-D50

W max

Tmax-r D max(6)

2.50 2.50 2.50 3.18 3.18 3.18 2.50 2.50 2.50 3.18 3.18 3.18

1.60 1.60 1.60 2.40 2.40 2.40 1.60 1.60 1.60 2.40 2.40 2.40

8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

110.00 110.00 110.00 110.00 110.00 110.00 120.00 120.00 120.00 120.00 120.00 120.00

33.7 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5 31.5

21.4 21.4 21.4 21.4 21.4 21.4 24.8 24.8 24.8 24.8 24.8 24.8

3.6 3.7 3.7 3.7 3.7 3.7 -

18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00

42.0 50.0 50.0 30.0 50.0 50.0 42.0 50.0 50.0 42.0 50.0 50.0

Inserts DG. DG. DG. DG. DG. DG. DG. DG. DG. DG. DG. DG.

2.../DG. 2.../DG. 2.../DG. 3.../DG. 3.../DG. 3.../DG. 2.../DG. 2.../DG. 2.../DG. 3.../DG. 3.../DG. 3.../DG.

10.. 10.. 10.. 10.. 10.. 10.. 10.. 10.. 10.. 10.. 10.. 10..

• Insert limit is Tmax=18 mm. If deeper penetration is required, the insert should be modified into single-ended by the user. • DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D22 • For user guide, see pages D59-71. (1) For Traub machines, model TNC 30, TNM 28, TNS 26/30/42/112, TNA 300, TNK 260. (2) For Tornos Bechler, Emco 2000/20, 2000/26 machines. (3) For Traub machines, model TNC 42/65, TNM 42/65, TNS 42/60/65, TNA 300/400. (4) Mounted on all ISCAR standard blocks. (5) For DG: 1.0 insert - modify holder. (6) The specified limit refers to the tool.

For inserts, see pages: DGN-P (D28) • DGN-UT/UA (D27) • DGN-WP (D29) • DGN-Z (D26) • DGN/DGNC/DGNM-C (D24) • DGN/DGNM-J/JS/JT (D25) • DGR/L-C DGRC/LC-C (D24) • DGR/L-Z/ZS (D27). For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25) • SGTBF (F4) • SGTBR/L (F3) • SGTBU/SGTBN (F2) • UBHCR/L (F4).

Spare Parts Designation DGFHR/L-B-D..(R/L)

Screw

Key

SR M4X20DIN912

HW 3.0

D13

DGFHL-26B-TR-D

Reinforced Type Blades with Screw Clamping for Traub and Index Machines 37.8

A B1

H2 31.5

h1 A

Dmax

DGFHL..B-..TR-D..

DGFHL..B -..TR-D-R

DGFHL..B -..TR-D

54 max l2

3.5 W

A2 Designation DGFHL 26B-1.5TR-D20 DGFHL 26B-2TR-D36 DGFHL 26B-2TR-D36R DGFHL 26B-3TR-D36 DGFHL 26B-3TR-D36R

(1)

B1(2)

W min

W max

D max(3)

Inserts

26.0 26.0 26.0 26.0 26.0

1.00 1.90 (4) 1.90 (4) 3.00 (4) 3.00 (4)

1.50 2.50 2.50 3.18 3.18

1.20 1.60 1.60 2.40 2.40

7.9 7.9 7.9 7.9 7.9

110.00 110.00 110.00 110.00 110.00

27.9 27.9 27.9 27.9 27.9

21.4 21.4 21.4 21.4 21.4

20.0 36.0 36.0 36.0 36.0

DG. 10../DG. 15.. DG. 10../DG. 2... DG. 10../DG. 2... DG. 10../DG. 3... DG. 10../DG. 3...

Do not use DG.. 1.4 on this tool! (2) Mounted on all ISCAR standard blocks. (3) The specified limit refers to the tool. (4) For DG: 1.0 insert - modify holder.

For inserts, see pages: DGN-P (D28) • DGN-UT/UA (D27) • DGN-WP (D29) • DGN-Z (D26) • DGN/DGNC/DGNM-C (D24) • DGN/DGNM-J/JS/JT (D25) • DGR/L-C DGRC/LC-C (D24) • DGR/L-Z/ZS (D27).

Spare Parts Designation DGFHL 26B-1.5TR-D20 DGFHL 26B-2TR-D36 DGFHL 26B-2TR-D36R DGFHL 26B-3TR-D36 DGFHL 26B-3TR-D36R

D14

ISCAR

Screw

Key

SR SR SR SR SR

HW HW HW HW HW

M5X20-01172 M5X20-01172 M4X20DIN912 M5X20-01172 M5X20-01172

3.0 3.0 3.0 3.0 3.0

DGTR/L-B-D-SH

Parting and Grooving, Short Head Toolholder, for CNC and Swiss Automatics Dmax

DGTR/L..B-1.5D... with DGN/R/L 1000 inserts

l2 H2

h h4 W Tmax=3

0.75

l1 b

A Designation DGTR/L 8B-1.4SH DGTR/L 10B-1.4D20SH DGTR/L 10B-1.5D20SH (1) DGTR/L 10B-2D20SH DGTR/L 12B-1.4D24SH DGTR/L 12B-1.5D24SH (1) DGTR/L 12B-2D24SH DGTR/L 12B-2D24SH-L85 DGTR/L 12B-3D24SH DGTR/L 16B-1.5D25SH (1) DGTR/L 16B-2D25SH DGTR/L 16B-3D25SH DGTR/L 20B-1.5D25SH (1) DGTR/L 20B-3D25SH

Left-hand shown

W min

W max

D max

Inserts

1.40 1.40 1.00 1.90 1.40 1.00 1.90 1.90 3.00 1.00 1.90 3.00 1.00 3.00

1.40 1.40 1.50 2.50 1.40 1.50 2.50 2.50 3.18 1.50 2.50 3.18 1.50 3.18

8.0 10.0 10.0 10.0 12.0 12.0 12.0 12.0 12.0 16.0 16.0 16.0 20.0 20.0

1.00 1.00 1.00 1.60 1.00 1.00 1.60 1.60 2.40 1.20 1.60 2.40 1.20 2.40

7.5 9.5 9.5 9.2 11.5 11.4 11.2 11.2 10.8 15.4 15.2 14.8 19.4 18.8

18.0 18.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.5 19.5 19.5 19.5 19.5

10.0 20.0 20.0 20.0 24.0 24.0 24.0 24.0 24.0 25.4 25.4 25.4 25.4 25.4

15.4 13.7 15.7 15.7 15.7 15.7 15.7 15.7 15.7 19.7 19.7 19.7 23.7 23.7

2.0 2.0 2.0 -

125.00 120.00 120.00 120.00 120.00 120.00 120.00 85.00 120.00 120.00 120.00 120.00 120.00 120.00

DG. 14.. DG. 14.. DG. 15../DG. 10.. DG. 2.../DG. 10.. DG. 14.. DG. 15../DG. 10.. DG. 2.../DG. 10.. 0 DG. 3.../DG. 10.. DG. 15../DG. 10.. DG. 2.../DG. 10.. DG. 3.../DG. 10.. DG. 15../DG. 10.. DG. 3.../DG. 10..

• DGN/R/L 1 mm inserts can also be mounted into pocket sizes 2 and 3. For insert depth capacity table and modification instructions for the 2 and 3 holder pockets, see page D22 • For user guide, see pages D59-71. (1)

Do not use DG.. 1.4 on this tool!

Depth Capacity DGTR/L-B-D

Depth of Cut as Function of Workpiece Diameter (DGN/R/L-100... excluded) T D

Designation DGTR/L 10B-1.4D20 DGTR/L 12B-1.4D30 DGTR/L 16B-1.4D30 DGTR/L 20B-1.4D30 DGTR/L 10B-2D30 DGTR/L 12B-2D30 DGTR/L 16B-2D32 DGTR/L 20B-2D35 DGTR/L 25B-2D35 DGTR/L 12B-3D30 DGTR/L 16B-3D35 DGTR/L 20B-3D40 DGTR/L 25B-3D40 Depth T NL

øDmax — — — — — — — — — — — 56 56

— — — — — — — — — — — 62 62

— — — — — — — — — — — 71 71

— — — — — — — 75 75 — 35 83 83

— — — — — — 32 90 90 — 39 102 102

— 30 30 30 30 30 35 113 113 30 42 134 134

— 32 32 32 32 32 37 155 155 32 46 200 200

— 35 35 35 35 35 41 250 250 35 51 400 400

— 38 38 38 38 38 47 650 650 38 59 NL NL

— 43 43 43 43 43 55 NL NL 43 71 NL NL

20 50 50 50 50 50 69 NL NL 50 91 NL NL

23 62 62 62 62 62 93 NL NL 62 130 NL NL

26 83 83 83 83 83 150 NL NL 83 230 NL NL

32 125 125 125 125 125 400 NL NL 125 1200 NL NL

45 300 300 300 300 300 NL NL NL 300 NL NL NL

76 NL NL NL NL NL NL NL NL NL NL NL NL

NL NL NL NL NL NL NL NL NL NL NL NL NL

No Limit

Example: For 9 mm depth of groove on a 75 mm workpiece diameter, six tools may be used.

Spare Parts Designation DGTR/L-B-D-SH

Screw

Key

SR 16-236 P

T-15/5

D15

DGTR/L-B/BC-D

Integral Shank, Reinforced, Parting and Grooving Toolholders DGTL-BC-D

DGTL-B-D

l2 h

h h4 l1

A b

f T Designation DGTR/L 10B-1.4D20 DGTR/L 12B-1.4D30 DGTR/L 16B-1.4D30 DGTR/L 20B-1.4D30 DGTR/L 10B-2D30 DGTR/L 12B-2D30 DGTR/L 16B-2D32 DGTR/L 20B-2D35 DGTR/L 25B-2D35 DGTR/L 12B-3D30 DGTR/L 16B-3D35 DGTR/L 16BC-3D35 (1) DGTR/L 20B-3D40 (2) DGTR/L 20BC-3D40 (1) DGTR/L 25B-3D40 (2)

Left-hand shown !

W min

W max

Tmax-r(3)

Inserts

1.40 1.40 1.40 1.40 1.90 1.90 1.90 1.90 1.90 3.00 3.00 3.00 3.00 3.00 3.00

1.40 1.40 1.40 1.40 2.50 2.50 2.50 2.50 2.50 3.18 3.18 3.18 3.18 3.18 3.18

10.0 12.0 16.0 20.0 10.0 12.0 16.0 20.0 25.0 12.0 16.0 16.0 20.0 20.0 25.0

1.00 1.00 1.00 1.00 1.60 1.60 1.60 1.60 1.60 2.40 2.40 2.40 2.40 2.40 2.40

140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00 140.00

23.6 29.6 29.6 29.6 29.6 29.6 30.6 32.1 32.1 29.6 32.1 31.1 35.6 34.6 35.6

10.00 15.00 15.00 15.00 15.00 15.00 16.00 17.50 17.50 15.00 16.00 16.00 20.00 20.00 20.00

9.5 11.5 15.5 19.5 9.2 11.2 15.2 19.2 24.2 10.8 14.8 14.8 18.8 18.8 23.8

2.0 3.5 6.6 3.5 3.5 2.6 2.6 -

DG. 14.. DG. 14.. DG. 14.. DG. 14.. DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 3.../DG. 10.. DG. 3.../DG. 10.. DG.C 3../DG. 3... DG. 3.../DG. 10.. DG.C 3../DG. 3... DG. 3.../DG. 10..

• Important: 1.4 mm width inserts should be used only on tools for 1.4 mm specific width tools!! • DGN/R/L 1 mm inserts can also be mounted into pocket sizes 2 and 3. For inserts' depth capacity table and modification instructions for the 2 and 3 holder pockets, see page D22 • For user guide, see pages D59-71. Tools for inserts with coolant holes for high temperature alloys and stainless steel (2) Insert's Tmax=18 mm, for deeper penetration modify insert into singleended. (3) The specified limit refers to the tool.

(1)

Spare Parts

Screw 1

Key

SR SR SR SR SR SR SR SR SR SR SR SR

HW HW HW HW HW HW HW HW HW HW HW HW

DGTR/L 16BC-3D35

SR M5X12

HW 4.0

DGTR/L 20B-3D40

SR M5X12

HW 4.0

DGTR/L 20BC-3D40

SR M5X12

HW 4.0

DGTR/L 25B-3D40

SR M5X12

HW 4.0

* Optional, should be ordered separately

D16

Designation DGTL 10B-1.4D20 DGTR 10B-1.4D20 DGTR/L 12B-1.4D30 DGTR/L 16B-1.4D30 DGTR/L 20B-1.4D30 DGTR/L 10B-2D30 DGTR/L 12B-2D30 DGTR/L 16B-2D32 DGTR/L 20B-2D35 DGTR/L 25B-2D35 DGTR/L 12B-3D30 DGTR/L 16B-3D35

ISCAR

M5X16DIN912 M5X12 M5X12 M5X12 M5X12 M5X12 M5X12 M4X14DIN912 M5X12 M5X12 M5X12 M5X12

Pipe Fitting

Cooling Tube

CM 343 MALE CONN.*

SGCU 341*

CM 343 MALE CONN.*

SGCU 341*

4.0 4.0 4.0 4.0 4.0 4.0 4.0 3.0 4.0 4.0 4.0 4.0

DGTR/L-B-T-SH

Reinforced Parting and Grooving Toolholders for the DGN Double-Ended Inserts l2

Tmax

h Dmax

A l1

W Designation DGTR/L 2009B-1.5T9SH

Left-hand shown

W min

W max

D max

Tmax-r

1.00

1.50

20.0

9.0

1.20

8.4

100.00

19.0

95.0

9.00

23.7

• Important: 1.4 mm width inserts should be used only on tools for 1.4 mm specific width tools • For user guide, see pages D59-71. For inserts, see pages: DGN-P (D28) • DGN/DGNM-J/JS/JT (D25) • DGR/L-J/JS (D26) • DGR/L-P (D28).

Spare Parts Designation DGTR/L-B-T-SH

Screw

Key

SR 16-236 P

T-15/5

D17

DGTR/L

Integral Shank Parting and Grooving Toolholders l2 h4 h

h Dmax

A l1

Designation DGTR/L 1010-2 DGTR/L 1212-2 DGTR/L 1616-2 DGTR/L 2012-2 DGTR/L 1212-3 DGTR/L 1616-3 DGTR/L 2012-3 DGTR/L 2020-3 DGTR/L 2525-3 DGTR/L 2020-4 DGTR/L 2525-4 DGTR/L 2020-5 DGTR/L 2525-5 DGTR/L 2525-6

Right-hand shown

W min

W max

D max

Inserts

1.90 1.90 1.90 1.90 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.80 4.80 6.00

2.50 2.50 2.50 2.50 3.18 3.18 3.18 3.18 3.18 4.76 4.76 5.00 5.00 6.35

10.0 12.0 16.0 20.0 12.0 16.0 20.0 20.0 25.0 20.0 25.0 20.0 25.0 25.0

10.0 12.0 16.0 12.0 12.0 16.0 12.0 20.0 25.0 20.0 25.0 20.0 25.0 25.0

1.80 1.80 1.80 1.80 2.50 2.50 2.50 2.50 2.50 3.40 3.40 4.00 4.00 5.30

150.00 150.00 150.00 150.00 150.00 150.00 125.00 125.00 150.00 125.00 150.00 125.00 150.00 150.00

29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 29.0 31.0 31.0 33.0 33.0 33.0

6.6 6.6 2.6 6.6 6.6 -

35.0 35.0 (1) 35.0 (1) 35.0 (1) 35.0 (1) 35.0 (1) 35.0 (1) 35.0 (1) 35.0 (1) 51.0 51.0 59.0 76.0 76.0

DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 2.../DG. 10.. DG. 3.../DG. 10.. DG. 3.../DG. 10.. DG. 3.../DG. 10.. DG. 3.../DG. 10.. DG. 3.../DG. 10.. DG. 4.../GRIP 4.. DG. 4.../GRIP 4.. DG. 5.../GRIP 5.. DG. 5.../GRIP 5.. DG. 6.../GRIP 6..

Dmax=43 mm when single-ended insert is used

Spare Parts Designation DGTR/L 1010-2 DGTR/L 1212-2 DGTR/L 1616-2 DGTR/L 2012-2 DGTR/L 1212-3 DGTR/L 1616-3 DGTR/L 2012-3 DGTR/L 2020-3 DGTR/L 2525-3 DGTR/L 2020-4 DGTR/L 2525-4 DGTR/L 2020-5 DGTR/L 2525-5 DGTR/L 2525-6

Extractor EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG EDG

* Optional, should be ordered separately

D18

ISCAR

33B* 33B* 33B* 33A* 33B* 33B* 33A* 33A* 33A* 33A* 33A* 33A* 33A* 33A*

DGTR/L-BC-T

Parting and Grooving Toolholders with Coolant Holes for JET-CUT Inserts with Coolant Holes l2 h

A b

f Tmax-r l1

Designation DGTR/L 20BC-4T25 DGTR/L 25BC-4T25

Right-hand shown

W min

W max

Tmax-r

20.0 25.0

4.00 4.00

140.00 140.00

3.40 3.40

42.0 42.0

25.00 25.00

• For user guide, see pages D59-71. For inserts, see pages: DGN-UT/UA (D27) • DGN/DGNC/DGNM-C (D24) • DGN/DGNM-J/JS/JT (D25) • DGR/L-C DGRC/LC-C (D24) • DGR/L-J/JS (D26).

Spare Parts Designation DGTR/L-BC-T

Screw

Key

SR M6X16DIN912

HW 5.0

Pipe Fitting

Cooling Tube

CM 343 MALE CONN.*

SGCU 341*

* Optional, should be ordered separately

DGTR/L-B-D-TR

Reinforced Parting and Grooving Toolholders for Double-Ended DO-GRIP Inserts DGTR/L..12B-1.5D... with DGN/R/L 1000 inserts

Dmax

A2 h

h4 L7 Tmax=3

0.75

Designation DGTR/L 12B-1.4D20-TR12 DGTL 12B-1.5D20-TR12 DGTR 12B-1.5-D20-TR12

b l1

W min W max 1.40 1.00 1.00

1.40 1.50 1.50

12.0 12.0 12.0

1.00 1.20 1.20

2.3 2.3 2.3

Right -hand shown

11.5 95.00 11.3 95.00 11.3 95.00

32.5 20.00 32.5 20.00 32.5 20.00

D max

Inserts

20.0 20.0 20.0

23.7 23.7 23.7

8.0 8.0 8.0

DG. 14.. DG. 15../DG. 10.. DG. 15../DG. 10..

• Important: 1.4 mm width inserts should be used only on tools for 1.4 mm specific width tools!! • For Traub machines, model TNL 12/7 • For user guide, see pages D59-71. For inserts, see pages: DGN-P (D28) • DGN/DGNM-J/JS/JT (D25) • DGR/L-J/JS (D26) • DGR/L-P (D28).

Spare Parts Designation DGTR/L-B-D-TR

Screw

Key

SR 16-236 P

T-15/5

D19

DGHAL-DECO

Holders for DGAD Adapters, for Tornos Bechler Deco Machines f1

h H2 (a)

Designation DGHAL DECO 7-10 (1) DGHAL DECO 13 (2) DGHAL DECO 20-26 (2)

(a)

T21

T11

T22

T12

T23

T13

T24

T14

T25

T15

Left-hand shown • (a) See adapter dimensions

40.3 42.0 44.8

18.2 35.2 23.2

106.00 115.00 120.00

15.0 28.7 20.0

2.0 4.0

12.8 16.0 17.0

4.8 16.0 17.0

52.00 60.00 65.00

69.00 60.00 65.00

• DGAD-... HGAD-... adapters should be ordered separately (1)

Positioning combinations: T11; T25 (2) Positioning combinations: All

For tools, see pages: DGAD-B-D (D23) • DGAD/HGAD (D22).

Spare Parts

Designation DGHAL DECO 7-10 DGHAL DECO 13 DGHAL DECO 20-26

Screw 2

Screw

Screw 1

Key

SR 14-519-L9.7 SR 14-519-L9.7 SR 14-519-L12.8

SR 16-212-L9.5 SR 16-212 T-20/5 SR 16-212-L7.5 SR 16-212 T-20/5 SR 16-212-L7.5 SR 16-212 T-20/5

Tool Clamping Screw Key 1

Cooling Nozzle

SR M5X25DIN912 SR M6X25DIN912 UNB. SR M6X25DIN912 UNB.

EZ 104

HW 4.0 HW 5.0 HW 5.0

HMSN-Acme Gridley

Holders for Grooving and Turning Adapters, for Acme Gridley Multi-Spindle Bar Machines

h1 l1

(a)

(a) See adapter dimensions.

Designation HMSN 30/4322 HMSN 34/4332 HMSN 37/4438

(1) (2) (3)

S1(4)

42.9 42.9 44.5

21.5 31.8 38.1

30.5 34.3 37.3

20.4 26.8 33.1

152.40 198.90 134.60

AZ71479-I AZ41483/AZ41479-I

• DGAD-... HGAD-... adapters should be ordered separately (1) For Acme-Gridley machines, model 1-1/4"RA6. (2) For Acme-Gridley machines, model 1-1/4"RB8, 1-5/8"RBN8, 1-5/8"RB6, 2"RBN6 (3) For models 2"RA6, 2-1/4"RA6, 2-5/8"RA6, 2-5/8"RB6, 3"RA6,3"RB6, 4"RA6, 3-1/2"RB6, 2-5/8"RA8, 2-1/4"RA8/RB8, 3-1/2"RB8 (4) Acme block designation. I=in-board position model.

For tools, see pages: DGAD-B-D (D23) • DGAD/HGAD (D22) • TGAD (D39).

Spare Parts Designation HMSN-Acme Gridley

D20

ISCAR

Lower Locking Screw

Side Locking Screw

Key

SR 16-212

SR 14-519

T-20/5

HMSN-Conomatic

Holders for Grooving and Turning Adapters, for Conomatic Multi-Spindle Bar Machines

h l1 b

(a)

(a) See adapter dimensions (relevant tool).

Designation HMSN 6437

(1)

S1(2)

63.5

37.1

63.6

33.9

198.10

277

• DGAD-... HGAD-..., adapters should be ordered separately For Conomatic machines, model 2-1/4"&2-5/8"-6SP,2-1/4"&2-5/8-VERT-6SP. (2) Comparable empire block

(1)

For tools, see pages: DGAD-B-D (D23) • DGAD/HGAD (D22) • TGAD (D39).

Spare Parts Designation HMSN-Conomatic

Lower Locking Screw

Side Locking Screw

Key

SR 16-212

SR 14-519

T-20/5

HMSN-New Britain

Holders for Grooving and Turning Adapters, for New Britain Multi-Spindle Bar Machines

h1 (a)

l1 b

f1 (a) (a)

(a) See adapter dimensions.

(a)

Designation HMSN 35/3722

(1)

S1(2)

36.5

22.4

34.5

181.70

18.4

226

• DGAD-... HGAD-..., adapters should be ordered separately (1)

For models #42; #52; #60; #61; #62; #602 (2) Comparable empire block

For tools, see pages: DGAD-B-D (D23) • DGAD/HGAD (D22).

Spare Parts Designation HMSN-New Britain

Lower Locking Screw

Side Locking Screw

Key

SR 16-212

SR 14-519

T-20/5

D21

DGAD/HGAD

Adapters for Parting and Grooving, for DO-GRIP Double-Ended Inserts Dmax

DGAD, HGAD 1.4N/2N/3N

DGAD 4N/5N/6N Dmax B1

l1 W Designation DGAD 1.4N DGAD 2N DGAD 3N (1) HGAD 3N DGAD 4N DGAD 5N DGAD 6N

h1 W

W min

W max

D max

1.40 1.90 (2) 3.00 (2) 3.00 4.00 4.80 6.00

1.40 2.50 3.18 3.00 4.00 5.00 6.35

1.00 1.60 2.40 2.40 3.20 4.00 5.20

3.2 3.2 4.0 4.0 3.2 4.0 5.2

30.0 30.0 30.0 30.0 30.0 30.0 30.0

24.0 24.0 24.0 24.0 24.0 24.0 24.0

41.50 41.50 41.50 50.50 50.50 50.50 50.50

24.5 24.5 24.5 24.5 24.5 24.5 24.5

28.0 32.0 32.0 50.0 50.0 50.0 50.0

• DG..1.0 insert can be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified - see page below. • For user guide, see pages D5971. (1)

Only the DGN/R/L inserts are suitable for this adapter (2) For 1 mm inserts, modify adapter

For inserts, see pages: DGN/DGNC/DGNM‑C (D24) • HGN‑C (D30) • DGR/L‑C DGRC/LC‑C (D24) • HGR/L‑C (D30) • DGN/DGNM‑J/JS/JT (D25) • HGN‑J (D30) • DGR/L‑J/JS (D26) • HGR/L‑J/JS (D31) • DGN‑P (D28) • DGN‑UT/UA (D27) • DGN‑W (D25) • DGN‑WP (D29) • DGN‑Z (D26) • DGR‑WP (D29) • DGR/L‑P (D28) • DGR/L‑Z/ZS (D27) • HGN‑UT (D31) • GRIP (B14) • GRIP (Full Radius) (B14). For holders, see pages: C#‑MAHD‑JHP () • MAHPR/L‑JHP () • MAHR/L‑JHP () • MAHR/L (B22) • MAHPR/L (B22) • C#‑MAHD (G7) • C#‑MAHPD (G7) • C#‑MAHUR/L (G5) • C#‑MAHDR‑45 (G4) • C#‑MAHDOR (G5) • HSK A63WH‑MAHUR/L (G17) • HSK A‑WH‑MAHDR/L‑45 (G16) • HSK A63WH‑MAHDOR (G17) • IM‑MAHD (G26) • IM‑MAHPD (G27) • IM63 XMZ MAHUR/L (G25) • IM63 XMZ MAHDR‑45 (G23) • IM63 XMZ MAHDOR (G24) • HMSN‑Conomatic (D21) • HMSN‑Acme Gridley (D20) • HMSN‑New Britain (D21) • DGHAL‑DECO (D20).

Spare Parts

Extractor

Designation DGAD 1.4N DGAD 2N DGAD 3N HGAD 3N DGAD 4N DGAD 5N DGAD 6N

EDG EDG EDG EDG EDG EDG EDG

23B* 33A* 33A* 23B* 33A* 33A* 33A*

* Optional, should be ordered separately

Depth Capacity for DGN/R-1002J Insert on Standard Holders Depth: T

D max

Depth: T

D max

Up to

No limit 830 218 126 88.4 68.2 55.6 46.9 40.7 36.0

Up to

32.3 29.3 26.7 24.8 23.2 21.7 20.5 19.4 18.4

1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 2.0 2.1

2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 3.0

T Dmax

Standard Holders Modification To achieve no limitation on the workpiece diameter up to 3 mm depth, the steel support under the insert should be ground, as per the shown sketch.

Cutting Edge 0.6

D22

ISCAR

3.3

DGAD-B-D

Screw Clamped Adapters for Parting and Grooving, for DO-GRIP Double-Ended Inserts Dmax B1

h1 l1 W

Designation DGAD 1.4B-D16 DGAD 1.5B-D20 DGAD 2B-D20

(1)

W min

W max

D max

1.40 1.00 1.90

1.40 1.50 2.50

3.2 3.2 3.2

1.00 1.00 1.60

36.80 41.00 41.00

16.0 20.0 20.0

24.0 24.0 24.0

30.3 30.3 30.3

• Up to 3 mm depth, without any limitation on the diameter. • DG..1.0 insert can also be mounted into pocket sizes 2 and 3. In that case the pocket width has to be modified -see page D22 • For user guide, see pages D59-71. (1)

Do not use DG.. 1.4 on this tool!

For inserts, see pages: DGN-P (D28) • DGN-UT/UA (D27) • DGN-WP (D29) • DGN-Z (D26) • DGN/DGNC/DGNM-C (D24) • DGN/DGNM-J/JS/JT (D25) • DGR-WP (D29) • DGR/L-C DGRC/LC-C (D24) • DGR/L-J/JS (D26) • DGR/L-P (D28) • DGR/L-Z/ZS (D27). For holders, see pages: C#-MAHD (G7) • C#-MAHDOR (G5) • C#-MAHDR-45 (G4) • C#-MAHPD (G7) • C#-MAHUR/L (G5) • DGHAL-DECO (D20) • HMSN-Acme Gridley (D20) • HMSN-Conomatic (D21) • HMSN-New Britain (D21) • HSK A63WH-MAHDOR (G17) • HSK A63WH-MAHDR-45 (G16) • HSK A63WH-MAHUR/L (G17) • IM-MAHD (G26) • IM-MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR-45 (G23) • IM63 XMZ MAHUR/L (G25) • MAHPR/L (B22) • MAHR/L (B22).

D23

DGN/DGNC/DGNM-C

Double-Sided Parting Insert, for Grooving and Parting of Bars, Hard Materials and Tough Applications ±0.1

l Ref.

W DGN

DGNM

Dimensions

Recommended Machining Data

19.9 19.8 20.7 20.1 21.0 20.4 18.8 19.0 19.9 19.1 19.1

IC907

18.00 18.00 18.00 18.00 18.00 - (3) - (3) - (3) - (3) - (3) - (3)

IC807

0.20 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.30 0.35

IC20

0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04

IC908

2.00 2.20 2.50 3.10 3.10 3.18 4.00 4.00 4.80 5.00 6.35

IC808

l Ref.

IC308

Tmax-r

IC30N

IC354

W±toler

IC1028

IC830

Tough Ö Hard

IC328

Designation DGN 2002C DGN 2202C DGN 2502C DGN 3102C DGNC 3102C (1) DGNM 3202C (2) DGN 4003C DGNC 4003C (1) DGN 4803C DGN 5003C DGN 6303C

DGNC

f groove

(mm/rev) 0.05-0.16 0.05-0.16 0.08-0.20 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.30 0.10-0.30 0.12-0.35 0.12-0.35 0.15-0.40

l l

• Feed values for grade IC20 should be decreased by 50% • For cutting speed recommendations and user guide, see pages D59-71. (1)

Inserts with coolant holes, recommended coolant pressure 10 bar minimum (2) Single-ended insert. (3) No depth limit

For tools, see pages: C#-HELIR/L (G10) • C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHL-26B-TR-D (D14) • DGFHR/L (D11) • DGFHR/L-B-D..(R/L) (D13) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B/BC-D (D16) • DGTR/L-BC-T (D19) • HELIR/L (B11) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HFHR/L-4T (E18) • HFIR/L-MC (E33) • HFPAD-4 (E21) • HFPAD-5 (E21) • HGPAD (B12) • IM-HFIR/L-MC (G29).

DGR/L-C DGRC/LC-C

Double-Sided Parting Insert, for Parting Bars, Hard Materials and Tough Applications ±0.1

±0.1 R

l Ref

fa°

W DGR/LC

Dimensions

(1)

0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.02 0.02 0.30 0.30 0.30 0.35

18.00 18.00 18.00 18.00 18.00 - (2) - (2) - (2) - (2) - (2) - (2) - (2) - (2)

6.0 15.0 6.0 6.0 8.0 4.0 4.0 4.0 8.0 4.0 8.0 4.0 4.0

20.8 21.0 21.0 21.0 21.1 18.9 19.0 19.7 19.7 20.3 20.3 19.1 19.1

IC20

2.20 3.10 3.10 3.10 3.10 4.00 4.00 4.80 4.80 4.80 4.80 5.00 6.35

IC908

l Ref.

IC808

fa°

IC354

Tmax-r

IC1028

IC830

IC328

Designation DGR/L 2202C-6D DGR/L 3102C-15D DGR/L 3102C-6D DGR/LC 3102C-6D DGR 3102C-8D DGR/L 4003C-4D DGR/LC 4003C-4D DGR 4800CS-4D DGR 4800CS-8D DGR 4803C-4D DGR 4803C-8D DGR/L 5003C-4D DGR/L 6303C-4D

Recommended Machining Data

Tough Ö Hard

l l

l l l l l

f groove

(mm/rev) 0.04-0.12 0.08-0.14 0.08-0.18 0.08-0.18 0.05-0.15 0.08-0.20 0.08-0.20 0.05-0.15 0.05-0.15 0.10-0.25 0.10-0.20 0.10-0.25 0.12-0.30

• Feed values for grade IC20 should be decreased by 50% • For cutting speed recommendations and user guide, see pages D59-71. (1)

Inserts with coolant holes, recommended coolant pressure 10 bar minimum (2) No depth limit

For tools, see pages: C#-HELIR/L (G10) • DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHL-26B-TR-D (D14) • DGFHR/L (D11) • DGFHR/L-B-D.. (R/L) (D13) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B/BC-D (D16) • DGTR/L-BC-T (D19) • HELIR/L (B11).

D24

ISCAR

DGN-W

Parting & Grooving Double-Sided Insert. Central Ridged Chipformer used on Hard Materials and Interrupted Cuts. ±0.1

l Ref.

Dimensions

W±0.04

l Ref.

IC354

Recommended Machining Data

IC328

Designation DGN 5003W

Tough Ö Hard

(mm/rev)

5.00

0.30

19.0

0.12-0.33

f groove

• No depth limit • For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: C#-HELIR/L (G10) • C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • DGAD/HGAD (D22) • DGFH (B13) • DGTR/L (D18) • HELIR/L (B11) • HFAER/L-5,6T (E25) • HFAIR/L-5,6T (E32) • HFIR/L-MC (E33) • HFPAD-5 (E21) • HGPAD (B12) • IM-HFIR/L-MC (G29).

DGN/DGNM-J/JS/JT

Double-Sided Parting and Grooving Insert for Soft Materials, Parting of Tubes, Small Diameters and Thin-Walled Parts ±0.1

DGN 1002

DGNM

7° R

lRef.

Tmax-r

Dimensions

21.0 15.8 20.9 19.8 19.4 19.8 19.8 19.7 20.1 20.1 21.0 20.3 18.9 18.9 20.4 19.0 19.1

l l

IC907

3.00 15.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 - (3) - (3) - (3) - (3) - (3) - (3)

IC807

0.16 0.16 0.16 0.20 0.02 0.20 0.20 0.02 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.30 0.35

IC20

0.02 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04

IC908

1.00 1.40 1.50 2.00 2.20 2.20 2.20 3.10 3.10 3.10 3.18 3.18 4.00 4.00 4.80 5.00 6.35

IC808

l Ref.

IC308

Tmax-r

IC354

IC1028

W±toler

IC830

IC328

Designation DGN 1002J DGN 1402J DGN 1502J DGN 2002JT DGN 2200JS (1) DGN 2202J DGN 2202JT DGN 3100JS (1) DGN 3102J DGN 3102JT DGN 3202J DGNM 3202J (2) DGN 4003J DGN 4003JT DGN 4803J DGN 5003J DGN 6303J

Recommended Machining Data

Tough Ö Hard

l l

f groove

(mm/rev) 0.02-0.07 0.03-0.12 0.03-0.12 0.04-0.14 0.03-0.08 0.04-0.12 0.04-0.14 0.03-0.10 0.04-0.16 0.05-0.18 0.04-0.16 0.04-0.16 0.05-0.18 0.05-0.18 0.05-0.20 0.05-0.20 0.05-0.25

• JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge. Most suitable for soft materials at low to medium feeds. • For cutting speed recommendations and user guide, see pages D59-71. (1)

Sharp corners (2) Single-ended insert. (3) No depth limit

For tools, see pages: C#-HELIR/L (G10) • C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHL-26B-TR-D (D14) • DGFHR/L (D11) • DGFHR/L-B-D..(R/L) (D13) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B-D-TR (D19) • DGTR/L-B-T-SH (D17) • DGTR/L-B/BC-D (D16) • DGTR/L-BC-T (D19) • HELIR/L (B11) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HFFR/L-T (E22) • HFHR/L-4T (E18) • HFHR/L-5T (E19) • HFHR/L-6T (E20) • HFIR/L-MC (E33) • HFPAD-4 (E21) • HFPAD-5 (E21) • HGPAD (B12) • IM-HFIR/L-MC (G29).

D25

DGR/L-J/JS

Double-Sided Parting Insert for Soft Materials, Parting of Tubes, Small Diameters and Thin-Walled Parts DGR/L 1001

±0.1 7°

R R

fa°

R fa°

Dimensions

Recommended Machining Data

0.07 0.02 0.16 0.05 0.02 0.02 0.20 0.20 0.02 0.02 0.20 0.20 0.00 0.30 0.03 0.03 0.30 0.30 0.30 0.35

3.00 15.00 15.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 - (2) - (2) - (2) - (2) - (2) - (2) - (2) - (2)

8.0 15.0 8.0 8.0 15.0 6.0 6.0 15.0 15.0 6.0 15.0 6.0 15.0 4.0 4.0 8.0 4.0 8.0 4.0 4.0

21.0 15.4 15.8 20.9 20.4 20.4 21.0 21.0 20.6 20.6 21.0 21.0 18.4 18.9 19.7 19.7 20.4 20.4 19.0 19.1

IC20

1.00 1.40 1.40 1.50 2.20 2.20 2.20 2.20 3.10 3.10 3.10 3.10 4.00 4.00 4.80 4.80 4.80 4.80 5.00 6.35

IC908

l Ref.

IC808

fa°

IC308

Tmax-r

IC354

IC1028

IC830

Tough Ö Hard

IC328

Designation DGR/L 1001J-8D DGR/L 1400JS-15D (1) DGR/L 1402J-8D DGR 1500J-8D DGR/L 2200JS-15D (1) DGR/L 2200JS-6D (1) DGR/L 2202J-6D DGR 2202J-15D DGR/L 3100JS-15D (1) DGR/L 3100JS-6D (1) DGR/L 3102J-15D DGR/L 3102J-6D DGR 4000JS-15D (1) DGR/L 4003J-4D DGR 4800JS-4D (1) DGR 4800JS-8D (1) DGR 4803J-4D DGR 4803J-8D DGR/L 5003J-4D DGR/L 6303J-4D

Tmax-r

l l

l l l l l l

f groove

(mm/rev) 0.02-0.06 0.03-0.07 0.03-0.08 0.03-0.08 0.03-0.07 0.03-0.08 0.03-0.10 0.03-0.08 0.03-0.07 0.03-0.08 0.04-0.10 0.04-0.14 0.04-0.10 0.04-0.15 0.04-0.12 0.04-0.14 0.04-0.18 0.04-0.15 0.05-0.20 0.05-0.25

• For cutting speed recommendations and user guide, see pages D59-71. (1)

Sharp corners (2) No depth limit.

For tools, see pages: C#-HELIR/L (G10) • DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHR/L (D11) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B-D-TR (D19) • DGTR/L-B-T-SH (D17) • DGTR/L-B/BC-D (D16) • DGTR/L-BC-T (D19) • HELIR/L (B11).

DGN-Z

Double-Sided Insert for Parting of Tubes, Thin-Walled and Small Parts

±0.1 R l Ref W

Dimensions

Tmax-r

l Ref.

2.00 3.00

18.00 18.00

0.20 0.20

20.9 20.9

IC908

W±0.03

IC808

Designation DGN 2002Z DGN 3002Z

Tough Ö Hard

Recommended Machining Data

f groove

(mm/rev) 0.03-0.12 0.03-0.16

• For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHL-26B-TR-D (D14) • DGFHR/L (D11) • DGFHR/L-B-D..(R/L) (D13) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B/BC-D (D16).

D26

ISCAR

DGR/L-Z/ZS

Double-Sided Parting Insert, Very Positive Rake for Parting of Tubes, Thin-Walled and Small Parts ±0.1

R W

fa° l Ref.

Recommended Machining Data

Designation DGR 2000ZS-15D (1) DGR 2000ZS-6D (1) DGR 2002Z-15D DGR 2002Z-6D DGR 3000ZS-15D (1) DGR 3000ZS-6D (1) DGR 3002Z-6D

l Ref.

Tmax-r

fa°

2.00 2.00 2.00 2.00 3.00 3.00 3.00

0.02 0.02 0.20 0.20 0.02 0.02 0.20

20.4 20.4 20.4 20.9 20.4 20.4 20.9

18.00 18.00 18.00 18.00 18.00 18.00 18.00

15.0 6.0 15.0 6.0 15.0 6.0 6.0

IC908

Dimensions

l l l l l l l

f groove

(mm/rev) 0.03-0.07 0.03-0.08 0.03-0.10 0.03-0.10 0.03-0.10 0.03-0.12 0.03-0.14

• For cutting speed recommendations and user guide, see pages D59-71 . (1)

Sharp corners

For tools, see pages: DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHL-26B-TR-D (D14) • DGFHR/L (D11) • DGFHR/L-B-D..(R/L) (D13) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B/BC-D (D16).

DGN-UT/UA

Parting and Grooving Double-Sided Insert, for Low Feeds on Cr-Ni Alloys, Low Carbon Steel and Ductile Materials ±0.1 R W l Ref

Dimensions

0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.04

0.20 0.20 0.25 0.25 0.30 0.30 0.30 0.80

18.00 18.00 18.00 18.00 - (1) - (1) - (1) - (1)

19.9 19.6 20.5 20.5 19.4 19.3 19.0 19.1

l l

l l l

l l

l l l

IC20

2.20 2.20 3.00 3.00 4.00 4.00 5.00 6.00

IC908

l Ref.

IC308

Tmax-r

IC350

IC354

W±toler

IC1028

IC328

Designation DGN 2202UA DGN 2202UT DGN 3003UA DGN 3003UT DGN 4003UA DGN 4003UT DGN 5003UT DGN 6008UT

Recommended Machining Data

Tough Ö Hard

f groove

(mm/rev) 0.04-0.13 0.03-0.11 0.04-0.15 0.04-0.13 0.05-0.16 0.04-0.15 0.05-0.18 0.06-0.20

• For cutting speed recommendations and user guide, see pages D59-71. (1)

No depth limit

For tools, see pages: C#-HELIR/L (G10) • C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHL-26B-TR-D (D14) • DGFHR/L (D11) • DGFHR/L-B-D..(R/L) (D13) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B/BC-D (D16) • DGTR/L-BC-T (D19) • HELIR/L (B11) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFFR/L-T (E22) • HFHR/L-6T (E20) • HFIR/L-MC (E33) • HFPAD-4 (E21) • HFPAD-5 (E21) • HGPAD (B12) • IM-HFIR/L-MC (G29).

D27

DGN-P

Parting and Grooving Double-Sided Insert, for Soft Materials, Slim and Miniature Parts DGN 1000 ±0.1

±0.1 7°

l Ref

Tmax-r R Recommended Machining Data

Designation DGN 1000P DGN 1500P DGN 2000P DGN 3000P

W±0.02

l Ref.

Tmax-r

1.00 1.50 2.00 3.00

0.05 0.05 0.05 0.05

20.0 20.0 20.0 20.0

3.00 18.00 18.00 18.00

IC508

Dimensions

f groove

(mm/rev) 0.02-0.05 0.02-0.07 0.02-0.08 0.02-0.10

l l l l

DGR/L-P

Double-Sided Parting Insert, for Soft Materials, Slim and Miniature Parts

±0.1

DGR 1000

l 7°

R W

K°

R fa°

Tmax-r Recommended Machining Data

Designation DGR 1000P-15D DGR 1000P-6D DGR 1500P-15D DGR 1500P-6D DGR 2000P-15D DGR 2000P-6D

Tmax-r

fa°

1.00 1.00 1.50 1.50 2.00 2.00

0.05 0.05 0.05 0.05 0.05 0.05

20.00 20.00 20.00 20.00 20.00 20.00

3.00 3.00 18.00 18.00 18.00 18.00

15.0 6.0 15.0 6.0 15.0 6.0

IC508

Dimensions

l l l l l l

f groove

(mm/rev) 0.02-0.03 0.02-0.04 0.02-0.04 0.02-0.05 0.02-0.05 0.02-0.07

• For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHR/L (D11) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B-D-TR (D19) • DGTR/L-B-T-SH (D17) • DGTR/L-B/BC-D (D16).

D28

ISCAR

DGN-WP

Parting and Grooving, Double-Sided Insert. Wiper Design for High Flatness and Surface Finish ±0.1 Wipers R

l Ref

Recommended Machining Data

Designation DGN 1900WP DGN 2400WP

W±0.02

Tmax-r

1.90 2.39

0.05 0.05

6.00 6.00

19.70 20.40

IC328

Dimensions

f groove

(mm/rev) 0.04-0.12 0.05-0.14

l l

DGR-WP

Double-Sided Parting Insert, Wiper Design for High Flatness and Surface Finish

±0.1 R W

l Ref R fa° L Recommended Machining Data

Designation DGR 1900WP-12D DGR 1900WP-5D DGR 2400WP-12D DGR 2400WP-5D

Tmax-r

fa°

1.90 1.90 2.39 2.39

0.05 0.05 0.05 0.05

6.00 6.00 6.00 6.00

19.70 19.70 20.40 20.40

12.0 5.0 12.0 5.0

IC328

Dimensions

l l l l

f groove

(mm/rev) 0.04-0.10 0.04-0.10 0.04-0.10 0.04-0.12

D29

HGN-C

Parting & Grooving Insert, for Parting Bars, Hard Materials and Tough Applications

±0.1

l Ref

Dimensions

W±0.05

IC328

IC830

IC354

IC308

IC908

Designation HGN 3003C

Recommended Machining Data

Tough Ö Hard

(mm/rev)

3.00

0.30

15.80

0.08-0.20

f groove

• No depth limit • For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: C#-HELIR/L (G10) • DGAD/HGAD (D22) • HELIR/L (B11) • HFPAD-3 (E20) • HGAIR/L-3 (E30) • HGFH (B12) • HGHR/L-3 (E16) • HGPAD (B12).

HGR/L-C

Parting Insert, for Parting Bars, Hard Materials and Tough Applications ±0.1 R R

fa°

Dimensions

f a°

3.00 3.00

0.30 0.30

15.60 15.60

6.0 6.0

(mm/rev)

0.06-0.16 0.06-0.16

l l

Recommended Machining Data

IC830

IC328

Designation HGL 3003C -6D HGR 3003C-6D

Tough Ö Hard

f groove

• No depth limit • For cutting speed recommendations and user guide, see pages D59-71 . For tools, see pages: DGAD/HGAD (D22) • HGFH (B12).

HGN-J

Parting & Grooving Insert for Soft Materials, Parting of Tubes, Small Diameters and Thin-Walled Parts ±0.1

l Ref

Dimensions

W±0.05

IC328

IC830

IC354

IC308

Designation HGN 3002J

Recommended Machining Data

Tough Ö Hard

(mm/rev)

3.00

0.20

16.10

0.04-0.15

f groove

• No depth limit • For cutting speed recommendations and user guide, see pages D59-71 . For tools, see pages: C#-HELIR/L (G10) • DGAD/HGAD (D22) • HELIR/L (B11) • HFPAD-3 (E20) • HGAIR/L-3 (E30) • HGFH (B12) • HGHR/L-3 (E16) • HGPAD (B12).

D30

ISCAR

HGR/L-J/JS

Parting Double-Sided Insert for Soft Materials, Parting of Tubes, Small Diameters and Thin-Walled Parts ±0.1

l R fa°

Dimensions

fa°

3.00 3.00 3.00

0.02 0.20 0.20

15.20 15.70 15.70

15.0 6.0 6.0

IC830

IC354

(1)

IC328

Designation HGR/L 3000JS-15D HGL 3002J -6D HGR 3002J-6D

Recommended Machining Data

Tough Ö Hard

(mm/rev)

0.03-0.07 0.04-0.12 0.04-0.12

l l l

f groove

• No depth limit • For cutting speed recommendations and user guide, see pages D59-71. (1)

Sharp corners

For tools, see pages: DGAD/HGAD (D22) • HGFH (B12).

HGN-UT

Parting & Grooving Double-Sided Insert, for Low Feeds on Cr-Ni Alloys and Low Carbon Steel ±0.1 R W l Ref

Dimensions

W±0.05

IC354

Recommended Machining Data

IC328

Designation HGN 3003UT

Tough Ö Hard

(mm/rev)

3.00

0.30

15.80

0.04-0.13

f groove

D31

TGFH/R/L

Blades with Tangentially Oriented Pocket for Parting and Grooving, for TANG-GRIP Single-Ended Inserts W

MAX. 50

Dmax

50 MAX.

MAX.

TGFH...K

h1 B1

150º

MAX. TGFH 100-9

TGFH 100,150 Designation TGFH 19-1.4 TGFH 19-2 TGFH 26-1.4 TGFH 26-2 TGFH 26-3 TGFH 26K-3 (1) TGFH 26-4 TGFH 26-5 TGFH 32-1.4 TGFH 32-2 TGFH 32-3 TGFH 32K-3 (1) TGFH 32-4 TGFH 32K-4 (1) TGFH 32-5 TGFH 32-6 TGFH 32-7 TGFH 45-3 TGFH 45-4 TGFH 45-5 TGFH 45-6 TGFH 45-7 TGFH 52-7 TGFH 53-7 TGFH 52K-8 (1) TGFH 53K-8 (1) TGFH 52K-9 (1) TGFH 53K-9 (1) TGFHL 53K-12 (1) TGFHR 53K-12 (1) TGFH 100-9 TGFH 100-12 TGFH 150-12

W min

W max

D max

Coolant

Inserts

19.0 19.0 26.0 26.0 26.0 26.0 26.0 26.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 45.0 45.0 45.0 45.0 45.0 52.6 52.6 52.6 52.6 52.6 52.6 52.6 52.6 100.0 100.0 150.0

1.40 1.80 1.40 1.80 2.80 2.80 3.70 4.70 1.40 1.80 2.80 2.80 3.70 3.70 4.70 5.70 6.80 2.80 3.70 4.70 5.70 6.80 6.80 6.80 7.70 7.70 8.70 8.70 11.70 11.70 8.70 11.70 11.70

1.40 2.40 1.40 2.40 3.50 3.50 4.50 5.50 1.40 2.40 3.50 3.50 4.50 4.50 5.50 6.50 7.50 3.50 4.50 5.50 6.50 7.50 7.50 7.50 8.50 8.50 10.00 10.00 12.70 12.70 10.00 12.70 12.70

1.05 (2) 1.65 1.05 (2) 1.65 2.50 2.50 3.40 4.00 1.05 (2) 1.65 (3) 2.50 2.50 3.40 3.40 4.00 5.20 6.00 2.50 3.40 4.00 5.20 6.00 6.00 6.00 7.20 7.20 8.20 8.20 10.00 10.00 8.20 10.00 10.00

86.00 86.00 110.00 110.00 110.00 110.00 110.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 148.00 225.00 225.00 225.00 225.00 225.00 190.00 260.00 190.00 260.00 190.00 260.00 260.00 260.00 460.00 460.00 610.00

15.7 15.7 21.4 21.4 21.4 21.4 21.4 21.4 24.8 24.8 24.8 24.8 24.8 24.8 24.8 24.8 24.8 38.1 38.1 38.1 38.1 38.1 45.2 45.2 45.2 45.2 45.2 45.2 45.2 45.2 92.5 92.5 142.5

30.0 38.0 29.0 50.0 75.0 75.0 80.0 80.0 29.0 50.0 100.0 100.0 100.0 100.0 120.0 120.0 120.0 160.0 160.0 160.0 160.0 160.0 190.0 220.0 190.0 215.0 190.0 215.0 215.0 215.0 450.0 450.0 600.0

Y Y Y Y Y Y Y Y Y -

TAG 1.4 TAG 2 TAG 1.4 TAG 2 TAG 3 TAG 3 TAG 4 TAG 5 TAG 1.4 TAG 2 TAG 3 TAG 3 TAG 4 TAG 4 TAG 5 TAG 6 TAG 7 TAG 3 TAG 4 TAG 5 TAG 6 TAG 7 TAG 7 TAG 7 TAG 8 TAG 8 TAG 9 TAG 9 TAG 12 TAG 12 TAG 9 TAG 12 TAG 12

• For user guide, see pages D59-71. With coolant holes, recommended coolant pressure: 10 bar min, cooling tube SGCU 341 should be ordered separately. (2) A=1.05 at DOC area only. Overall thickness is 2.5 (3) A=1.65 at DOC area only. Overall thickness is 2.5

(1)

For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48) • TAGB/ TAGBA (B67). For holders, see pages: C#-TBK-R/L (G6) • HSK A63WH-TBK-R/L (G18) • IM63 XMZ TBK (G25) • SGTBF (F4) • SGTBR/L (F3) • SGTBU/SGTBN (F2) • UBHCR/L (F4). * Valid only for TAGB and TAGBA insers.

Coolant outlet Coolant inlet SGCU-341 (should be ordered separately)

D32

ISCAR

TGFH/R/L (continued)

Blades with Tangentially Oriented Pocket for Parting and Grooving, for TANG-GRIP Single-Ended Inserts W

MAX. 50

Dmax

h1 B1

50 MAX.

MAX.

150ยบ

TGFH...K

50 MAX. TGFH 100-9

TGFH 100,150

Spare Parts

Designation

Extractor

TGFH 19-1.4 TGFH 26-1.4 TGFH 26-2 TGFH 26-3 TGFH 26K-3 TGFH 26-4 TGFH 26-5 TGFH 32-1.4 TGFH 32-2 TGFH 32-3 TGFH 32K-3 TGFH 32-4 TGFH 32K-4 TGFH 32-5 TGFH 32-7 TGFH 45-3 TGFH 45-4 TGFH 45-5 TGFH 45-6 TGFH 45-7 TGFH 52-7 TGFH 53-7 TGFH 52K-8 TGFH 53K-8 TGFH 52K-9 TGFH 53K-9 TGFHL 53K-12 TGFHR 53K-12 TGFH 100-9 TGFH 100-12 TGFH 150-12

ETG 1.4* ETG 1.4*

Sealing Cooling Extractor 1 Extractor 2 Extractor 3 Extractor 4 Screw Tube

ETG 2* ETG 3-4* ETG 3-4-SH*

SGC 340 ETG 3-4* ETG 5-7*

ETG 1.4* ETG 2* ETG 3-4* ETG 3-4-SH*

SGC 340 ETG 3-4*

ETG 3-4-SH*

SGC 340 ETG 5-7* ETG 5-7* ETG 3-4* ETG 3-4* ETG ETG ETG ETG ETG

5-7* 5-7* 5-7* 5-7* 5-7*

ESG 11

ETG ETG ETG ETG ETG ETG ETG ETG ETG

8-12* 8-12* 8-12* 8-12* 8-12* 8-12* 8-12* 8-12* 8-12*

SGCU SGCU SGCU SGCU SGCU SGCU

341* 341* 341* 341* 341* 341*

* Optional, should be ordered separately * Valid only for TAGB and TAGBA insers.

D33

TGFH-S

Single-Sided Blades for TANG-GRIP Parting and Grooving Inserts

TGFH 19-2S

TGFH 19-3S l1

h1 B1

H2 A

l2 W Designation TGFH 19-2S TGFH 19-3S

W min

W max

Tmax-r

D max

19.0 19.0

1.80 2.80

2.40 3.50

1.65 2.50

32.00 32.00

15.7 15.7

19.0 22.0

3.0

15.5

12.00 16.00

36.0 40.0

• For Dmax and Tmax drawing see SGBHR/L holder. For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48).

Spare Parts Designation TGFH 19-2S TGFH 19-3S

Extractor

Extractor 1

ETG 2* ETG 3-4-SH*

* Optional, should be ordered separately

SGBHR/L

Tool Blocks for SELF-GRIP Single-Sided Blades

10.3 h

h h4

b l1 Designation SGBHR/L 1010 SGBHR/L 1212 SGBHR/L 1414 SGBHR/L 1616 SGBHR/L 2020 SGBHR/L 2525

Tmax-r

D max

10.0 12.0 14.0 16.0 20.0 25.0

10.0 8.0 6.0 6.0 2.0 -

154.00 154.00 154.00 154.00 154.00 154.00

19.0 19.0 19.0 19.0 19.0 19.0

20.0 20.0 20.0 20.0 20.0 20.0

16.00 16.00 16.00 16.00 16.00 16.00

40.0 40.0 40.0 40.0 40.0 40.0

• For Dmax and Tmax dimensions see TGFH-S adapters. For tools, see pages: TGFH-S (D34).

Spare Parts Designation SGBHR/L 1010 SGBHR/L 1212 SGBHR/L 1414 SGBHR/L 1616 SGBHR/L 2020 SGBHR/L 2525

D34

ISCAR

Right-hand shown

Screw

Key

SR SR SR SR SR SR

HW HW HW HW HW HW

M5X25DIN912 M5X25DIN912 M5X25DIN912 M5X25DIN912 M5X25DIN912 M5X25DIN912

4.0 4.0 4.0 4.0 4.0 4.0

TGFHR/L

Double and Single Ended, Parting and Grooving, Reinforced Blades for TANG-GRIP Tangentially Clamped Inserts TGFHR 32...

TGFHR 26...

W h1 B1

Dmax

Designation TGFHL 26T16-2 TGFHR 26T16-3 TGFHR/L 26T23-2 TGFHR/L 26T23-3 TGFHR/L 32T22-2 TGFHR/L 32T22-3 TGFHR/L 32T33-3 TGFHR/L 32T33-4

A A2

Right-hand shown

W min

W max

D max

26.0 26.0 26.0 26.0 32.0 32.0 32.0 32.0

1.80 2.80 1.80 2.80 1.80 2.80 2.80 3.70

2.40 3.50 2.40 3.50 2.40 3.50 3.50 4.50

1.65 2.50 1.65 2.50 1.65 2.50 2.50 3.40

7.9 7.9 7.9 7.9 7.9 7.9 7.9 7.9

110.50 110.50 110.50 110.50 110.50 110.50 110.50 110.50

21.4 21.4 21.4 21.4 24.8 24.8 24.8 24.8

43.0 43.0 56.0 46.0 42.0 42.0 66.0 66.0

Inserts TAG TAG TAG TAG TAG TAG TAG TAG

2 3 2 3 2 3 3 4

Spare Parts Designation TGFHL 26T16-2 TGFHR 26T16-3 TGFHR/L 26T23-2 TGFHR/L 26T23-3 TGFHR/L 32T22-2 TGFHR/L 32T22-3 TGFHR/L 32T33-3 TGFHR/L 32T33-4

Extractor

Extractor 1

ETG 2* ETG 3-4-SH* ETG 2* ETG 3-4-SH* ETG 2* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH*

* Optional, should be ordered separately

D35

TGSU

Flat Top Blades with Tangentially Oriented Pocket for Parting and Grooving, for TANG-GRIP Single-Ended Inserts W

l1 30

MAX.

Dmax

MAX.

A 150° Designation TGSU 35-1.4 TGSU 35-2 TGSU 35-3 TGSU 35-4 TGSU 35-5 TGSU 35-6 TGSU 35-7 TGSU 35C-8 (1) TGSU 35C-9 (1) TGSU 56C-7 (1) TGSU 56C-8 (1) TGSU 56C-9 (1)

W min

W max

D max

Inserts

35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 35.0 56.0 56.0 56.0

1.40 1.80 2.80 3.70 4.70 5.70 6.80 7.70 8.70 6.80 7.70 8.70

1.40 2.40 3.50 4.50 5.50 6.50 7.50 8.50 10.00 7.50 8.50 10.00

1.05 (2) 1.65 (3) 2.50 3.40 4.00 5.20 6.00 7.20 8.20 6.00 7.20 8.20

180.00 160.00 180.00 180.00 180.00 180.00 180.00 180.00 180.00 260.00 260.00 260.00

33.2 33.2 33.2 33.2 33.2 33.2 33.2 33.2 33.2 53.6 53.6 53.6

35.0 59.5 120.0 120.0 144.0 144.0 144.0 144.0 144.0 220.0 220.0 220.0

TAG 1.4 TAG 2 TAG 3 TAG 4 TAG 5 TAG 6 TAG 7 TAG 8 TAG 9 TAG 7 TAG 8 TAG 9

• For user guide, see pages D59-71. (1) (3)

C- Internal coolant, use with TGTBU HD blocks only, cooling tube SGCU 341 should be ordered separately. (2) A=1.05 at DOC area only. Overall thickness is 2.5 A=1.65 at DOC area only. Overall thickness is 2.5

For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48) • TAGB/ TAGBA (B67). For holders, see pages: TGTBU (D37).

Spare Parts Designation TGSU 35-1.4 TGSU 35-2 TGSU 35-3 TGSU 35-4 TGSU 35-5 TGSU 35-6 TGSU 35-7 TGSU 35C-8 TGSU 35C-9 TGSU 56C-7 TGSU 56C-8 TGSU 56C-9

Extractor

ISCAR

Extractor 2

Cooling Tube

ETG 8-12* ETG 8-12*

SGCU SGCU SGCU SGCU SGCU

ETG 1.4* ETG 2* ETG 3-4-SH* ETG 3-4-SH*

* Optional, should be ordered separately

D36

Extractor 1

ETG 5-7* ETG 5-7* ETG 5-7*

ETG 5-7* ETG 8-12* ETG 8-12*

341* 341* 341* 341* 341*

TGTBU

Blocks for TGSU Parting and Grooving Blades

h4 b

A1 Choose blade by B1 dimension.

Designation TGTBU 20-35 TGTBU 25-35 TGTBU 32-35 TGTBU 32-35 HD TGTBU 40-35 TGTBU 40-35 HD TGTBU 40-56 HD (1)

(1) (1) (1)

20.0 25.0 32.0 32.0 40.0 40.0 40.0

19.0 23.0 29.0 30.0 41.0 41.0 41.0

35.0 35.0 35.0 35.0 35.0 35.0 56.0

6.00 6.00 6.00 8.00 6.00 8.00 8.00

38.00 42.00 48.00 55.00 60.00 66.00 66.00

56.0 56.0 56.0 64.0 56.0 64.0 72.0

23.7 18.7 11.7 18.0 3.7 10.0 28.0

110.00 110.00 110.00 130.00 110.00 130.00 130.00

HD - Recommended blocks for TGSU...-8, TGSU...-9 blades.

For tools, see pages: TGSU (D36).

Spare Parts Designation TGTBU 20-35 TGTBU 25-35 TGTBU 32-35 TGTBU 32-35 HD TGTBU 40-35 TGTBU 40-35 HD TGTBU 40-56 HD

Top Clamp

Screw

Key

BKU 110 BKU 110 BKU 110 BK 509 BKU 110 BK 509 BK 509

SR SR SR SR SR SR SR

HW HW HW HW HW HW HW

M6X30DIN912 M6X30DIN912 M6X30DIN912 M8X30DIN912 M6X30DIN912 M8X30DIN912 M8X30DIN912

5.0 5.0 5.0 6.0 5.0 6.0 6.0

D37

TGFH-MB

Parting and Grooving Blades for Other Manufacturer's Blocks

Tmax-r

TGFH 12MB-1.4/2 h1

Designation TGFH 12MB-1.4-L58 TGFH 12MB-2 L58 TGFH 17MB-2 L58 TGFH 22MB-2 L58 TGFH 17MB-3 TGFH 22MB-3 TGFH 22MB-3-L84 TGFH 28MB-3 TGFH 17MB-4 TGFH 22MB-4 TGFH 22MB-4-L90 TGFH 28MB-4

h1 l3

W min

W max

Tmax-r

Inserts

1.40 1.80 1.80 1.80 2.80 2.80 2.80 2.80 3.70 3.70 3.70 3.70

1.40 2.40 2.40 2.40 3.50 3.50 3.50 3.50 4.50 4.50 4.50 4.50

1.05 (1) 1.65 1.65 1.65 2.50 2.50 2.50 2.50 3.40 3.40 3.40 3.40

58.00 58.00 58.00 58.00 64.00 64.00 84.00 100.00 70.00 70.00 90.00 100.00

12.0 12.2 17.2 22.2 17.2 22.2 22.2 28.0 17.2 22.2 22.2 28.0

3.0 2.8 -

15.5 15.5 -

11.50 11.50 11.50 11.50 12.00 12.00 16.00 19.00 14.00 14.00 17.00 19.00

TAG 1.4 TAG 2 TAG 2 TAG 2 TAG 3 TAG 3 TAG 3 TAG 3 TAG 4 TAG 4 TAG 4 TAG 4

• For user guide, see pages D59-71. (1)

A=1.05 at DOC area only. Overall thickness is 1.65

For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48).

Spare Parts Designation TGFH 12MB-1.4-L58 TGFH 12MB-2 L58 TGFH 17MB-2 L58 TGFH 22MB-2 L58 TGFH 17MB-3 TGFH 22MB-3 TGFH 22MB-3-L84 TGFH 28MB-3 TGFH 17MB-4 TGFH 22MB-4 TGFH 22MB-4-L90 TGFH 28MB-4

Extractor

ETG 1.4* ETG 2* ETG 2* ETG 2*

* Optional, should be ordered separately

D38

ISCAR

Extractor 1

ETG ETG ETG ETG ETG ETG ETG ETG

3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH*

TGAD

Parting and Grooving Adapters for TANG-GRIP Tangentially Clamped Inserts Dmax

h1 l1 W Designation TGAD 1.4N TGAD 2N TGAD 3N TGAD 4N TGAD 5N

W min

W max

D max

Inserts

1.40 1.80 2.80 3.70 4.70

1.40 2.40 3.50 4.50 5.50

1.05 1.65 2.40 3.20 4.00

3.2 3.2 4.0 3.2 4.0

41.50 41.50 41.50 50.50 50.50

32.0 32.0 35.0 50.0 50.0

24.0 24.0 24.0 24.0 24.0

29.0 30.0 30.0 30.0 30.0

TAG 1.4 TAG 2 TAG 3 TAG 4 TAG 5

• For user guide, see pages D59-71. For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48). For holders, see pages: C#-MAHD (G7) • C#-MAHDR-45 (G4) • C#-MAHPD (G7) • C#-MAHUR/L (G5) • HMSN-Acme Gridley (D20) • HMSN-Conomatic (D21) • HSK A63WH-MAHDOR (G17) • HSK A63WH-MAHDR-45 (G16) • HSK A63WH-MAHUR/L (G17) • IM-MAHD (G26) • IM-MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR-45 (G23) • IM63 XMZ MAHUR/L (G25) • MAHPR/L (B22) • MAHR/L (B22).

Spare Parts Designation TGAD 1.4N TGAD 2N TGAD 3N TGAD 4N TGAD 5N

Extractor

Extractor 1 ETG 1.4*

ETG 2* ETG 3-4-SH* ETG 3-4-SH* ETG 5-7*

* Optional, should be ordered separately

TGFS

Blades for Multi-Spindle Machines - Replacement for HSS and Brazed Tools

l2 h1

a°

Designation TGFS 0-17-2 TGFS 0-17-3 TGFS 5-17-2 TGFS 5-17-3 TGFS 5-17-4 TGFS 5-22-2 TGFS 5-22-3 TGFS 5-22-4 TGFS 5-28-4

W min

W max

D max

a°

1.80 2.80 1.80 2.80 3.70 1.80 2.80 3.70 3.70

2.40 3.50 2.40 3.50 4.50 2.40 3.50 4.50 4.50

17.2 17.2 17.4 17.4 17.4 22.2 22.2 22.2 28.6

1.65 2.50 1.65 2.50 3.40 1.65 2.50 3.40 3.40

110.00 110.00 110.00 110.00 110.00 150.00 150.00 150.00 150.00

17.2 19.0 18.9 20.7 20.7 23.8 24.1 24.1 30.4

17.2 17.2 17.5 17.5 17.5 22.4 22.4 22.4 28.7

18.0 18.0 18.0 18.0 18.0 18.0 18.0

18.00 18.00 18.00 18.00 18.00 -

1.8 1.8 1.5 1.5 1.5 -

35.0 60.0 35.0 60.0 60.0 50.0 75.0 80.0 100.0

0 0 5 5 5 5 5 5 5

Inserts TAG TAG TAG TAG TAG TAG TAG TAG TAG

2 3 2 3 4 2 3 4 4

• For user guide, see pages D59-71. For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48).

Spare Parts Designation TGFS 0-17-2 TGFS 0-17-3 TGFS 5-17-2 TGFS 5-17-3 TGFS 5-17-4 TGFS 5-22-2 TGFS 5-22-3 TGFS 5-22-4 TGFS 5-28-4

Extractor

Extractor 1

ETG 2* ETG 3-4-SH* ETG 2* ETG 3-4-SH* ETG 3-4-SH* ETG 2* ETG 3-4-SH* ETG 3-4-SH* ETG 3-4-SH*

* Optional, should be ordered separately

D39

TGTR/L

Integral Shank, TANG-GRIP Parting and Grooving Toolholder Dmax l1

l2 h f

h4 b

A Designation TGTR/L 1010-1.4 TGTR/L 1212-1.4 TGTR/L 1616-1.4 TGTR/L 2020-1.4 TGTR/L 1010-2 TGTR/L 1212-2 TGTR/L 1612-2-L120 TGTR/L 1616-2 TGTR/L 2012-2 TGTR/L 1212-3 TGTR/L 1612-3-L120 TGTR/L 1616-3 TGTR/L 2012-3 TGTR/L 2020-3 TGTR/L 2525-3 TGTR 2525K-3 (1) TGTR/L 2020-4 TGTR/L 2525-4 TGTR/L 2020-5 TGTR/L 2525-5 TGTR/L 2525-6

Left-hand shown

W min

W max

D max

Inserts

1.40 1.40 1.40 1.40 1.80 1.80 1.80 1.80 1.80 2.80 2.80 2.80 2.80 2.80 2.80 2.80 3.70 3.70 4.70 4.70 5.70

1.45 1.45 1.45 1.45 2.40 2.40 2.50 2.40 2.40 3.50 3.50 3.50 3.50 3.50 3.50 3.50 4.50 4.50 5.50 5.50 6.50

10.0 12.0 16.0 20.0 10.0 12.0 16.0 16.0 20.0 12.0 16.0 16.0 20.0 20.0 25.0 25.0 20.0 25.0 20.0 25.0 25.0

10.0 12.0 16.0 20.0 10.0 12.0 12.0 16.0 12.0 12.0 12.0 16.0 12.0 20.0 25.0 25.0 20.0 25.0 20.0 25.0 25.0

1.05 1.05 1.05 1.05 1.65 1.65 1.65 1.65 1.65 2.50 2.50 2.50 2.50 2.50 2.50 2.50 3.40 3.40 4.00 4.00 5.20

140.00 140.00 140.00 140.00 150.00 150.00 120.00 150.00 125.00 150.00 120.00 150.00 125.00 120.50 150.50 150.00 120.50 150.50 120.00 150.00 150.00

15.0 12.0 16.0 20.0 15.0 15.0 16.0 16.0 20.0 19.0 19.0 19.0 20.0 21.7 26.7 26.7 21.7 26.7 21.7 25.0 25.0

23.4 23.4 23.4 23.4 23.4 -

15.50 16.00 15.50 17.00 19.00 19.00 19.00 -

5.0 3.0 5.0 3.0 7.0 3.0 3.0 -

20.0 30.0 30.0 30.0 28.0 32.0 35.0 35.0 35.0 32.0 35.0 35.0 43.0 54.0 56.0 56.0 57.0 65.0 57.0 76.0 76.0

TAG 1.4 TAG 1.4 TAG 1.4 TAG 1.4 TAG 2 TAG 2 TAG 2 TAG 2 TAG 2 TAG 3 TAG 3 TAG 3 TAG 3 TAG 3 TAG 3 TAG 3 TAG 4 TAG 4 TAG 5 TAG 5 TAG 6

• For user guide, see pages D59-71. (1)

With coolant

For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48).

Spare Parts Designation TGTR/L 1010-1.4 TGTR/L 1212-1.4 TGTR/L 1616-1.4 TGTR/L 2020-1.4 TGTR/L 1010-2 TGTR/L 1212-2 TGTR/L 1612-2-L120 TGTR/L 1616-2 TGTR/L 2012-2 TGTR/L 1212-3 TGTR/L 1612-3-L120 TGTR/L 1616-3 TGTR/L 2012-3 TGTR/L 2020-3 TGTR/L 2525-3 TGTR 2525K-3 TGTR/L 2020-4 TGTR/L 2525-4 TGTR/L 2020-5 TGTR/L 2525-5 TGTR/L 2525-6

Extractor

ETG ETG ETG ETG ETG

* Optional, should be ordered separately

D40

ISCAR

Extractor 1

Extractor 2 ETG ETG ETG ETG

1.4* 1.4* 1.4* 1.4*

ETG ETG ETG ETG

3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH*

2* 2* 2* 2* 2*

3-4* 3-4* 3-4* 3-4* 3-4* ETG 5-7* ETG 5-7* ETG 5-7*

TGTR/L-JHP

Parting and Grooving Toolholders for TANG-GRIP Inserts, with Channels for High Pressure Coolant l2

Dmax

Inlet Port

W Designation TGTR/L 1212-2JHP TGTR/L 1616-2JHP TGTR/L 2012-2JHP TGTR/L 1616-3JHP TGTR/L 2020-3JHP TGTR/L 2525-3JHP TGTR/L 2020-4JHP TGTR/L 2525-4JHP

W min W max 1.80 1.80 1.80 2.80 2.80 2.80 3.70 3.70

2.50 2.50 2.50 3.50 3.50 3.50 4.50 4.50

h1 Th

Bar Max

h4 l1 b

D max

12.0 16.0 20.0 16.0 20.0 25.0 20.0 25.0

12.2 16.2 12.2 16.0 20.0 25.0 20.0 25.0

1.72 1.72 1.72 2.50 2.50 2.50 3.40 3.40

120.00 120.00 120.00 150.00 150.00 150.00 150.00 150.00

19.5 20.5 24.6 24.2 26.8 31.2 26.8 31.2

21.0 21.0 21.0 21.5 28.5 26.5 28.5 26.5

21.50 21.50 -

3.0 3.0 -

32.0 35.0 35.0 35.0 54.0 56.0 54.0 56.0

Inserts TAG TAG TAG TAG TAG TAG TAG TAG

2 2 2 3 3 3 4 4

Th(1) M5 (2) G1/8 G1/8 G1/8 G1/8 G1/8 G1/8 G1/8

• For user guide see pages D59-71, B147-148. (1)

Thread size (2) Use M5 G1/8 adapter.

For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48).

Flow Rate vs. Pressure Designation TGTR/L...-2JHP TGTR/L...-3JHP TGTR/L...-4JHP

Spare Parts Designation TGTR/L 1212-2JHP TGTR/L 1616-2JHP TGTR/L 2012-2JHP TGTR/L 1616-3JHP TGTR/L 2020-3JHP TGTR/L 2525-3JHP TGTR/L 2020-4JHP TGTR/L 2525-4JHP

70 bar Flow Rate (liters/min)

100 bar Flow Rate (liters/min)

140 bar Flow Rate (liters/min)

4-6 10-12 10-12

6-8 12-14 12-14

8-10 14-16 14-16

Extractor

Extractor 1

Screw

ETG ETG ETG ETG ETG

SR SR SR SR SR SR SR SR

ETG 2 ETG 2* ETG 2* 3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH* 3-4-SH*

M3X3DIN913 M3X3DIN913 M3X3DIN913 M3X3DIN913 M3X3DIN913 M3X3DIN913 M3X3DIN913 M3X3DIN913

* Optional, should be ordered separately

D41

TGTR/L-2T..SH-L120

Integral Shank, Short-Head TANG-GRIP Parting and Grooving Toolholder Dmax

Dmax

l1 h

h1 h4

Designation TGTR/L 1010-2T10SH-L120 TGTR/L 1212-2T15SH-L120 TGTR/L 1616-2T18SH-L120

TGTR/L 10

10.8

Tmax-r

Right-hand shown

W min

W max

Tmax-r D max(1)

2.00 2.00 2.00

1.80 1.80 1.80

2.50 2.50 2.50

10.0 12.0 16.0

10.1 12.1 16.1

10.0 12.0 16.0

1.65 1.65 1.65

120.00 120.00 120.00

15.0 15.0 -

5.0 3.0 -

10.00 15.00 18.00

26.0 30.0 36.0

• For user guide, see pages D59-71. (1)

For parting

For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48).

Spare Parts

Extractor

Designation TGTR/L-2T..SH-L120

ETG 2-SH*

* Optional, should be ordered separately

TGTR/L-D

Integral Shank TANG-GRIP Parting and Grooving Toolholders with Reinforced Blades, Mainly for Sub-Spindle Machines l1

TGTR/L 20...D65

TGTR/L 16...D52

Dmax

h h4 l2

A1 A

b Designation TGTR/L 1616-2-D52 TGTR/L 2020-2-D65 TGTR/L 1616-3-D52 TGTR/L 2020-3-D65

D1max

W f

A Right-hand shown

W min

W max

2.00 2.00 3.00 3.00

1.80 1.80 2.80 2.80

2.40 2.40 3.50 3.50

16.0 20.0 16.0 20.0

1.65 1.65 2.50 2.50

3.50 3.50 -

125.00 125.00 125.00 125.00

40.0 40.0 40.0 40.0

15.18 19.18 14.75 18.75

14.0 10.0 14.0 10.0

D max D1 max 52.0 65.0 52.0 65.0

65.0 65.0 -

L3 6.00 18.00 6.00 18.00

• For user guide, see pages D59-71. For inserts, see pages: TAG N-A (D45) • TAG N-C/W/M (D44) • TAG N-J/JS/JT (D47) • TAG N-UT (D45) • TAG R/L-C (D46) • TAG R/L-J/JS (D48).

Depth Capacity DGTR/L-D

Table determining depth of cut as function of workpiece diameter T D

Designation TGTR/L 1616-2-D52 TGTR/L 2020-2-D65 TGTR/L 1616-3-D52 TGTR/L 2020-3-D65 D

Spare Parts Designation TGTR/L 1616-2-D52 TGTR/L 2020-2-D65 TGTR/L 1616-3-D52 TGTR/L 2020-3-D65

Tmax 26 26 52

Extractor

ISCAR

Extractor 1

ETG 2* ETG 2*

* Optional, should be ordered separately

D42

19 32.5 20 32.5 65

ETG 3-4-SH* ETG 3-4-SH*

16 31 17 31 70

15 29 15 29 80

13 26 13 26 100

11 24 11 24 120

10 23 10 23 150

9 22 9 22 200

8 20 8 20 300

TGFHL-TR

TANG-GRIP Reinforced Blades for Traub and Index Machines, for TANG-GRIP Tangentially Clamped Inserts h1 B 1 D max

Designation TGFHL 26-2TR-D36 TGFHL 26-2TR-D36R TGFHL 26-3TR-D36 TGFHL 26-3TR-D36R

...TR-D36R

...TR-D36

3.5 l1

W min

W max

D max

26.0 26.0 26.0 26.0

1.80 1.80 2.80 2.80

2.40 2.40 3.50 3.50

1.65 1.65 2.50 2.50

110.00 110.00 110.00 110.00

21.4 21.4 21.4 21.4

36.0 36.0 36.0 36.0

Inserts TAG TAG TAG TAG

2 2 3 3

INDEX

Spare Parts Designation TGFHL 26-2TR-D36 TGFHL 26-2TR-D36R TGFHL 26-3TR-D36 TGFHL 26-3TR-D36R

Extractor

Extractor 1

ETG 2* ETG 2* ETG 3-4-SH* ETG 3-4-SH*

* Optional, should be ordered separately

D43

TAG N-C/W/M

Parting & Grooving Single-Ended Insert for Parting Bars, Hard Materials and Tough Applications W

R 7º

Dimensions

IC807

0.16 0.20 0.16 0.35 0.20 0.20 0.20 0.24 0.40 0.24 0.24 0.30 0.25 0.35 0.50 0.50 0.50 0.50 0.85

IC20

0.05 0.05 0.04 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.05 0.10 0.10 0.10 0.10 0.10 0.10

IC908

1.40 2.00 2.40 3.00 3.05 3.05 3.05 4.00 4.00 4.00 4.00 4.80 5.05 6.30 7.00 8.00 9.50 9.50 12.70

IC808

R±0.04

IC30N

W±toler

IC928

IC830

Designation TAG N1.4C TAG N2C TAG N2.4C TAG N3CB (1) TAG N3C TAG N3M (2) TAG N3W TAG N4C TAG N4CB (1) TAG N4M (2) TAG N4W TAG N4.8C TAG N5C TAG N6.3C TAG N7W TAG N8C TAG N9.5C TAG N9.5W TAG N12.7W

Recommended Machining Data

Tough Ö Hard

l l l

l l

f groove

(mm/rev) 0.04-0.10 0.05-0.16 0.06-0.18 0.12-0.30 0.10-0.25 0.06-0.18 0.10-0.25 0.10-0.30 0.10-0.33 0.06-0.20 0.10-0.30 0.10-0.35 0.10-0.35 0.15-0.40 0.18-0.40 0.20-0.70 0.25-0.80 0.22-0.80 0.30-0.80

• Feed values for grade IC20 should be decreased by 50% • For cutting speed recommendations and user guide, see pages D59-71. (1)

Larger corner radii for interrupted-cut and high feed applications. (2) Similar to C type, but with a modified edge. Improved chip control at medium feeds.

For tools, see pages: TGAD (D39) • TGBHR/L (B64) • TGBHR/L-JHP (B65) • TGFH-MB (D38) • TGFH-S (D34) • TGFH/R/L (B66) • TGFHL-TR (D43) • TGFHR/L (D35) • TGFS (D39) • TGSU (D36) • TGTR/L (D40) • TGTR/L-2T..SH-L120 (D42) • TGTR/L-D (D42) • TGTR/L-JHP (D41).

D44

ISCAR

TAG N-UT

Parting and Grooving Single-Sided Insert, for Low Feeds on Cr-Ni Alloys, Ductile Materials and Low Carbon Steel W

7°

Dimensions

2.00 3.00 4.00 5.00 6.00

0.20 0.30 0.30 0.30 0.85

IC908

R±0.04

IC808

W±0.04

IC830

Designation TAG N2UT TAG N3UT TAG N4UT TAG N5UT TAG N6UT

Recommended Machining Data

Tough Ö Hard

l l l l

f groove

(mm/rev) 0.03-0.10 0.04-0.12 0.05-0.15 0.05-0.18 0.06-0.22

• For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: TGAD (D39) • TGFH-MB (D38) • TGFH-S (D34) • TGFH/R/L (B66) • TGFHL-TR (D43) • TGFHR/L (D35) • TGFS (D39) • TGSU (D36) • TGTR/L (D40) • TGTR/L-2T..SH-L120 (D42) • TGTR/L-D (D42) • TGTR/L-JHP (D41).

TAG N-A

Parting and Grooving Single-Ended Insert for Machining Aluminum

10° R 7°

Designation TAG N2A TAG N3A TAG N4A

Recommended Machining Data

W±0.04

R±0.05

2.10 3.05 4.05

0.20 0.20 0.24

IC20

Dimensions

l l l

f groove

(mm/rev) 0.02-0.10 0.03-0.14 0.03-0.16

D45

TAG R/L-C

Parting, Single-Ended Insert for Bars, Hard Materials and Tough Parting Applications W

faº

7º

Dimensions

fa°

2.05 2.40 3.00 3.00 3.00 4.05 5.05 6.35

0.20 0.16 0.20 0.20 0.20 0.24 0.25 0.35

6.0 8.0 6.0 8.0 15.0 4.0 4.0 4.0

IC908

R±0.05

IC928

W±0.10

IC830

Designation TAG R/L2C-6D TAG R2.4C-8D TAG R/L3C-6D TAG R3C-8D TAG R/L3C-15D TAG R/L4C-4D TAG R/L5C-4D TAG R/L63C-4D

Recommended Machining Data

Tough Ö Hard

IC808

faº

IC30N

l l

f groove

(mm/rev) 0.04-0.12 0.05-0.13 0.08-0.18 0.06-0.16 0.08-0.16 0.08-0.20 0.10-0.25 0.12-0.30

D46

ISCAR

TAG N-J/JS/JT

Parting & Grooving Single-Ended Insert, for Soft Materials JT

J W

R 7º

Dimensions

l l l l

l l

IC807

l l

IC20

0.16 0.02 0.20 0.20 0.02 0.20 0.20 0.24 0.24 0.25 0.25 0.34 0.34 0.50

IC908

1.40 2.00 2.00 2.00 3.05 3.05 3.05 4.00 4.05 5.05 5.05 6.35 6.35 7.05

IC808

R±0.05

IC928

W±0.04

IC830

Designation TAG N1.4J TAG N2JS (1) TAG N2J TAG N2JT TAG N3JS (1) TAG N3J TAG N3JT TAG N4J TAG N4JT TAG N5J TAG N5JT TAG N63J TAG N63JT TAG N7JT

Recommended Machining Data

Tough Ö Hard

l l

f groove

(mm/rev) 0.03-0.10 0.03-0.08 0.04-0.12 0.04-0.10 0.04-0.10 0.04-0.16 0.05-0.18 0.04-0.18 0.06-0.20 0.05-0.20 0.06-0.22 0.06-0.22 0.08-0.25 0.10-0.28

• JT chipformer has the basic positive configuration of the J-type and a reinforced negative frontal edge. Most suitable for soft materials at low to medium feeds. The JS-type has sharp corners. • For cutting speed recommendations and user guide, see pages D59-71. (1)

Sharp corners

For tools, see pages: TGAD (D39) • TGFH-MB (D38) • TGFH-S (D34) • TGFH/R/L (B66) • TGFHL-TR (D43) • TGFHR/L (D35) • TGFS (D39) • TGSU (D36) • TGTR/L (D40) • TGTR/L-2T..SH-L120 (D42) • TGTR/L-D (D42) • TGTR/L-JHP (D41).

D47

TAG R/L-J/JS

TANG-GRIP Parting Inserts for Soft Materials, Tubes, Small Diameters and Thin-Walled Parts W

W fa°

fa°

7°

Dimensions

fa°

1.40 1.40 2.00 2.00 2.00 2.00 3.00 3.00 3.00 3.00 4.00 5.05 6.35

0.16 0.02 0.20 0.02 0.20 0.02 0.20 0.02 0.20 0.02 0.24 0.25 0.35

8.0 10.0 6.0 6.0 15.0 15.0 6.0 6.0 15.0 15.0 4.0 4.0 4.0

IC807

IC908

IC808

IC830

Designation TAG R/L1.4J-8D TAG R/L1.4JS-10D (1) TAG R/L2J-6D TAG R/L2JS-6D (1) TAG R/L2J-15D TAG R/L2JS-15D (1) TAG R/L3J-6D TAG R/L3JS-6D (1) TAG R/L3J-15D TAG R/L3JS-15D (1) TAG R/L4J-4D TAG R/L5J-4D TAG R/L6.3J-4D

Recommended Machining Data

Tough Ö Hard

IC928

l l

f groove

(mm/rev) 0.03-0.08 0.02-0.06 0.03-0.10 0.02-0.08 0.03-0.08 0.02-0.06 0.04-0.14 0.03-0.10 0.04-0.12 0.03-0.08 0.04-0.15 0.05-0.18 0.05-0.20

• For cutting speed recommendations and user guide, see pages D59-71. (1)

Sharp corners

For tools, see pages: TGAD (D39) • TGFH 26/32-JHP () • TGFH-MB (D38) • TGFH-S (D34) • TGFH/R/L (B66) • TGFHL-TR (D43) • TGFHR/L (D35) • TGFS (D39) • TGSU (D36) • TGTR/L (D40) • TGTR/L-2T..SH-L120 (D42) • TGTR/L-D (D42) • TGTR/L-JHP (D41).

GIM-C

Parting and Grooving Single-Sided Insert, for Parting Bars, Hard Materials and Tough Applications ±0.1 7°

15.3 Ref.

Dimensions

0.22 0.25 0.40 0.40

2.4 3.4 4.0 4.8

IC20

3.00 4.00 5.00 6.00

IC908

IC354

R±0.02

IC54

W±0.05

IC328

Designation GIM 3C GIM 4C GIM 5C GIM 6C

Recommended Machining Data

Tough Ö Hard

l l l

f groove

(mm/rev) 0.15-0.25 0.15-0.25 0.15-0.30 0.15-0.30

• For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: C#-GHDR/L (G11) • CGHN 26-M (B95) • CGHN 32-DGM (B97) • CGHN 32-M (B96) • CGHN-D (B24) • CGHN-DG (B24) • CGHN-S (B23) • CGPAD (B23) • GHDR/L (Short Pocket) (B19) • GHDR/L-JHP (Short Pocket) (B20) • GHGR/L (B21) • GHMPR/L (B18) • GHMR/L (B18).

D48

ISCAR

GIM-J

Utility Single-Sided Parting and Grooving Insert, for Soft Materials, Parting of Tubes and Small Diameters ±0.1 7°

15.3 Ref.

Dimensions

0.17 0.22 0.25

1.7 2.4 3.2

IC20

2.20 3.00 4.00

IC908

IC354

R±0.02

IC54

W±0.05

IC328

Designation GIM 2.2J GIM 3J GIM 4J

Recommended Machining Data

Tough Ö Hard

f groove

(mm/rev) 0.06-0.13 0.08-0.15 0.08-0.18

GIM-J-RA/LA

Utility Single-Sided Parting and Grooving Insert, for Soft Materials, Parting of Tubes and Small Diameters ±0.1 7° 15.3 Ref.

RA M

Dimensions

2.20 2.20 3.00 3.00 3.00 4.00

0.17 0.02 0.22 0.22 0.02 0.25

8.0 15.0 4.0 8.0 15.0 6.0

1.7 1.7 2.4 2.4 2.4 3.2

IC20

IC908

fa°

IC354

R±0.02

IC54

W±0.05

IC328

Designation GIM 2.2J-8R/LA GIM 2.2JS-15R/LA GIM 3J-4R/LA GIM 3J-8R/LA GIM 3JS-15R/LA GIM 4J-6R/LA

Recommended Machining Data

Tough Ö Hard

l l l

f groove

(mm/rev) 0.05-0.10 0.05-0.10 0.05-0.12 0.05-0.12 0.05-0.12 0.08-0.15

D49

GIM-W

Parting and Grooving Single-Sided Inserts with Central Ridged Chipformer and Reinforced Edge for Alloy Steel ±0.1 7°

15.3 Ref. M

W R

Dimensions

0.17 0.25 0.22 0.25

2.4 2.4 2.4 3.2

IC20

2.40 3.00 3.20 4.00

IC908

IC354

R±0.02

IC54

W±0.05

IC328

Designation GIM 2.4 GIM 3 GIM 3.2 GIM 4

Recommended Machining Data

Tough Ö Hard

f groove

(mm/rev) 0.10-0.18 0.10-0.18 0.10-0.20 0.15-0.20

GIM-W-RA/LA

Parting Single-Sided Screw Clamped Inserts with Central Ridged Chipformer for Alloy Steel ±0.1 7˚

15.3 Ref. M

fa˚ fa˚

Dimensions

3.00 3.00 3.00 3.20 3.20 4.00 4.00

0.22 0.25 0.25 0.22 0.22 0.25 0.25

15.0 4.0 8.0 4.0 8.0 4.0 8.0

2.4 2.4 2.4 2.4 2.4 3.2 3.2

IC20

IC908

fa°

IC354

R±0.02

IC54

W±0.05

IC328

Designation GIM 3S-15RA GIM 3-4R/LA GIM 3-8R/LA GIM 3.2-4R/LA GIM 3.2-8R/LA GIM 4-4LA GIM 4-8LA

Recommended Machining Data

Tough Ö Hard

l l l

l l

f groove

(mm/rev) 0.08-0.16 0.08-0.16 0.08-0.16 0.08-0.16 0.08-0.16 0.10-0.16 0.10-0.16

D50

ISCAR

GIM-UT

Single-Ended Parting and Grooving Screw Clamped Inserts, for Low Feeds, on CrNi Alloys and Low Carbon Steel ±0.1 7°

15.3 Ref.

W M

Recommended Machining Data

Designation GIM 4.6UT

W±0.03

R±0.02

IC328

Dimensions

(mm/rev)

4.60

0.60

3.8

0.03-0.10

f groove

GIM-UT-RA/LA

Single-Ended Parting, Screw Clamped Inserts, for Low Feeds on CrNi Alloys and Low Carbon Steel ±0.1 7°

15.3 Ref. R W fa°

M Recommended Machining Data

Designation GIM 3UT-1.5RA

W±0.03

R±0.02

fa°

IC328

Dimensions

(mm/rev)

3.12

0.25

1.5

2.5

0.03-0.10

f groove

GDMW 2.4

Utility Double-Ended Inserts for External Turning, Grooving and Parting

20 Ref.

±0.1

5.5

7˚ R

Dimensions

Tmax-r

2.40

0.18

2.0

18.00

IC20N

IC20

R±0.03

IC808

W±0.04

IC830

Designation GDMW 2.4

Recommended Machining Data

Tough Ö Hard

ap (mm)

f turn (mm/rev)

f groove (mm/rev)

0.25-1.50

0.07-0.12

0.05-0.08

• For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: PADR/L (B53) • PHGR/L (B52) • PHSR/L (B103).

D51

Identification System for Standard Inserts

PENTA Family name

24 Circular circumference of the insert

150

Insert lead angle (K) N, R, L

Cutting edge width W(mm)x100

010

Corner radius R (mm)x100 for neutral insert. (k=0) Or lead angle for right- or left-hand inserts. (eg. 15D=15º)

Chipbreaker style J, Z

PENTA 24N-J

Parting & Grooving Insert with 5 Cutting Edges, for Soft Materials, Parting of Tubes, Small and Thin-Walled Parts W

T(1) ±0.025

2 Dimensions

W±0.02

Tmax-r(1)

0.50 0.50 0.80 1.00 1.04 1.20 1.40 1.47 1.50 1.57 1.70 1.78 1.96 2.00 2.22 2.30 2.39 2.47 2.70 2.87 3.00 3.00 3.00 3.15 3.18

0.00 0.04 0.00 0.06 0.00 0.00 0.00 0.00 0.10 0.15 0.10 0.18 0.15 0.20 0.15 0.20 0.15 0.20 0.10 0.20 0.00 0.20 0.40 0.15 0.20

1.00 2.50 1.60 3.50 2.00 2.00 2.00 2.50 5.00 3.00 3.00 3.00 3.00 6.00 3.50 3.50 5.00 5.00 5.00 6.50 6.50 6.50 6.50 6.50 6.50

IC1008

Tough Ö Hard

IC908

l l l l l l l l l

l l l l l

l l l l l l l l l l l

• Recessing is possible only with 2.39 mm and wider inserts. • For cutting speed recommendations and user guide, see pages D59-71. (1)

For grooving and parting depth relative to part diameter, see page D55.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

D52

ISCAR

Recommended Machining Data

f groove

PENTA 24R/L-J

Insert with 5 Cutting Edges, for Parting of Tubes, Small and Thin-Walled Parts ±0.025 Tmax R fa˚

24 fa˚

R.H.

L.H. Recommended Machining Data

Designation PENTA 24R/L100J15D PENTA 24R/L150J15D PENTA 24R/L150J06D PENTA 24R/L200J06D PENTA 24R/L200J15D

W±0.02

f a°

D max(1)

1.00 1.50 1.50 2.00 2.00

0.06 0.06 0.10 0.10 0.10

15.0 15.0 6.0 6.0 15.0

7.0 10.0 10.0 12.0 12.0

IC1008

Dimensions

l l l l l

f groove

(mm/rev) 0.02-0.06 0.03-0.08 0.03-0.09 0.04-0.10 0.04-0.09

• For cutting speed recommendations and user guide, see pages D59-71. (1)

For grooving and parting depth relative to part diameter, see page D55.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

PENTA 24N-J (Full Radius)

Precision Grooving Pentagonal Full Radius Insert for Soft Materials ±0.025 R W

Tmax-r (1)

2 Recommended Machining Data

Designation PENTA 24N157J079 PENTA 24N200J100 PENTA 24N239J120 PENTA 24N300J150

W±0.02

Tmax-r(1)

1.57 2.00 2.39 3.00

0.79 1.00 1.20 1.50

3.00 3.00 5.00 6.50

IC908

Dimensions

l l l l

f groove

(mm/rev) 0.05-0.08 0.05-0.12 0.06-0.16 0.06-0.20

• Recessing is possible only with 2.39 mm and wider inserts. • For cutting speed recommendations and user guide, see pages D59-71. (1)

For grooving depth relative to part diameter, see page D55.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

D53

PENTA 24N-PF

Parting and Precision Grooving Pentagonal Insert with a High Positive Rake ±0.025 R

Dmax

Tmax-r

7º

4 Recommended Machining Data

Designation PENTA 24N100PF010 PENTA 24N150PF020 PENTA 24N200PF020 PENTA 24N239PF015 PENTA 24N250PF020 PENTA 24N300PF020

W±0.02

R±toler

Tmax-r(1)

1.00 1.50 2.00 2.39 2.50 3.00

0.10 0.20 0.20 0.15 0.20 0.20

0.020 0.030 0.030 0.030 0.030 0.030

4.00 6.00 6.50 6.50 6.50 6.50

IC908

Dimensions

l l l l l l

f groove

(mm/rev) 0.03-0.06 0.03-0.09 0.04-0.10 0.04-0.14 0.04-0.14 0.04-0.14

• For cutting speed recommendations and user guide, see pages D59-71. (1)

For grooving and parting depth relative to part diameter, see page D55.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

PENTA 24N-Z

Insert with 5 Cutting Edges, for Grooving and Parting of Tubes, Small and Thin-Walled Parts W

±0.025

4 Recommended Machining Data

Designation PENTA 24N150Z010 PENTA 24N200Z020 PENTA 24N300Z020

W±0.02

Tmax-r(1)

1.50 2.00 3.00

0.10 0.20 0.20

5.00 6.40 6.40

IC908

Dimensions

l l l

f groove

(mm/rev) 0.05-0.08 0.04-0.12 0.04-0.16

For grooving and parting depth relative to part diameter, see page D55.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-24 (B54).

D54

ISCAR

PENTA 24R/L-Z

Insert with 5 Cutting Edges, for Parting of Tubes, Small and Thin-Walled Parts ±0.025

R fa˚

fa˚

LH Recommended Machining Data

Designation PENTA 24R/L150Z06D PENTA 24R/L150Z15D PENTA 24R/L200Z06D PENTA 24R/L200Z15D PENTA 24R/L300Z06D PENTA 24R/L300Z15D

W±0.02

fa°

D max

1.50 1.50 2.00 2.00 3.00 3.00

6.0 15.0 6.0 15.0 6.0 15.0

0.06 0.06 0.10 0.10 0.20 0.20

10.0 10.0 12.8 12.8 12.8 12.8

IC1008

Dimensions

f groove

(mm/rev) 0.03-0.09 0.03-0.08 0.04-0.10 0.04-0.09 0.04-0.13 0.04-0.12

l l l l l l

Tmax

ØDmax

Tmax (3) 1.0 2.5 1.6 3.5 2.0 2.5 5.0 3.0 6.0(4) 3.5 5.0 6.4

Tmax / Dmax 1.0 / N.L.

T≤3.0

T≤3.5

T≤4.0

T≤4.5

T≤5.0

T≤5.5

T≤6.5

T≤6.4

250

1.6 / N.L. 2.0 / N.L. 2.5 / N.L.

N.L.

250

N.L.

470

210

N.L.

470

210

130

N.L.

250

N.L.

470

210

N.L.

470

210

135

100

(1)

Refers to PENTA 24N050J000- a precision grooving insert.

(2)

Refers to PENTA 24N050J004- a parting insert.

(3)

Dmax for parting = 2 x Tmax

(4)

For full radius insert , Tmax = 3.0, Dmax = No limit

D55

PENTA 34N-C

Insert with 5 Cutting Edges, for Parting & Grooving, of Hard Materials, Tough and General Applications R

±0.025

Tmax

Dmax

4.3 Recommended Machining Data

W±0.02

Tmax-r(1)

1.50 2.00 2.00 2.22 2.30 2.39 2.39 2.47 2.50 2.70 2.87 3.00 3.00 3.00 3.00 3.15 3.18 3.30 3.48 3.50 3.98 4.00

0.15 0.20 1.00 0.15 0.20 0.15 1.20 0.20 0.20 0.10 0.20 0.00 0.20 0.40 1.50 0.15 0.20 0.10 0.20 0.25 0.20 0.30

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00 10.00

• For cutting speed recommendations and user guide, see pages D59-71 (1)

For grooving and parting depth relative to part diameter, see page D58.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-34 (B54).

D56

ISCAR

IC908

Dimensions

l l l l l l l l l l l l l l l l l l l l l l

f groove

PENTA 34R/L-C

Insert with 5 Cutting Edges, for Parting of Hard Materials, Tough and General Applications ±0.025 R

4.3

faº

Dmax

Tmax

R.H. L.H. Recommended Machining Data

Designation PENTA 34R/L150C08D PENTA 34R/L200C06D PENTA 34R/L200C15D PENTA 34R/L300C06D PENTA 34R/L300C15D

W±0.02

D max(1)

fa°

1.50 2.00 2.00 3.00 3.00

0.07 0.10 0.10 0.20 0.20

18.0 18.0 18.0 20.0 20.0

8.0 6.0 15.0 6.0 15.0

IC908

Dimensions

l l l l l

f groove

(mm/rev) 0.03-0.08 0.04-0.12 0.04-0.10 0.04-0.14 0.04-0.10

• For cutting speed recommendations and user guide, see pages D59-71. (1)

For grooving and parting depth relative to part diameter, see page D58.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-34 (B54).

PENTA 34N-PB

Parting & Grooving Pentagonal Insert, for Parting Bearing Steel and Other Ductile Materials R

±0.03 34

4.3 Recommended Machining Data

Designation PENTA 34N150PB015 PENTA 34N200PB020 PENTA 34N300PB020

W±0.02

Tmax-r(1)

1.50 2.00 3.00

0.15 0.20 0.20

8.50 8.50 9.50

IC908

Dimensions

l l l

f groove

(mm/rev) 0.03-0.06 0.03-0.08 0.03-0.10

• For cutting speed recommendations and user guide, see pages D59-71. (1)

For grooving and parting depth relative to part diameter, see page D58.

For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-34 (B54).

D57

PENTA 34R/L-PB

Parting Pentagonal Insert, for Parting Bearing Steel and other Ductile Materials R

R.H.

L.H.

±0.03 faº

faº

4.3 Recommended Machining Data

Designation PENTA 34R/L150PB-6D PENTA 34R/L200PB-6D PENTA 34R/L300PB-6D

W±0.02

D max

fa°

1.50 2.00 3.00

0.07 0.10 0.20

18.0 18.0 20.0

6.0 6.0 6.0

IC908

Dimensions

l l l

f groove

(mm/rev) 0.03-0.05 0.03-0.06 0.03-0.08

• For cutting speed recommendations and user guide, see pages D59-71. For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (B55) • PCHR/L-34 (B54).

ØDmax

Tmax

ØDmax

Dmax as a Function of Parting / Grooving Depth (T) for PENTA 34 Inserts W±0.02 1.50 ≤ W ≤ 2.69 2.70 ≤ W ≤ 4.00

T≤5.0

Dmax for parting = 2 x Tmax N.L. = No Limit

D58

ISCAR

N.L.

T≤6.0 350

T≤7.0 165

T≤8.0 100

T≤8.5 55

T≤9.0

T≤10.0

PARTING USER GUIDE Parting and Grooving Selection of Inserts

Holder or Blade Size

For a proper match of insert and cutting material to application, the following variables must be taken into consideration: • Width of cut (width of insert) • Chipformer style • Lead angle • Corner radius • Carbide grade

Width of Cut (W.O.C.) and Depth of Cut (D.O.C.)

To minimize risk of vibration and deflection always choose: • Blade or toolholder with smallest possible overhang. • Toolholder with maximum shank dimension. • Blade height (B) dimension which is larger than Tmax. • Blade or holder with maximum blade width (largest possible insert seat size). Example: • A W.O.C. 9.5 mm on blade TGFH 53K-9 (B=52.6 mm) extends the ratio of D.O.C. to W.O.C. by some 50% to 120 mm.

In selecting W.O.C., the main factor to consider is the required D.O.C. The ratio D.O.C. 8xW.O.C. is of practical use on alloy steel of average machinability. For example, applying a 3 mm W.O.C. insert TAG N3C to cut-off a 48 mm solid bar. Additional factors which affect D.O.C. capacity, relative to the ratio, are:

≈

Tmax

Insert Support A self-clamped tool is recommended for deep radial machining. A screw-clamp holder is recommended for axial and small D.O.C. machining.

90˚ Mounting It is very important that the insert is mounted at 90º to the center line of the workpiece in order to obtain perpendicular surfaces and reduce the risk of vibration.

40 60

50 80

10 0

The workpiece material affects all of the above factors.

Workpiece Machinability

Machine Power and Setup Rigidity Excessive W.O.C. on a light-duty machine will yield vibration and may even stop spindle rotation.

0.1/1000 90°±10'

Expensive Workpiece Material On costly metals the narrowest applicable W.O.C. should be used.

D59

PARTING USER GUIDE Insert Positioning The Twisted Insert for Cut-Off and Grooving Applications Machining depths longer than insert length is made possible with the double-ended, twisted insert body. The rear edge is slanted in relation to the frontal edge

so it does not come into contact with the machined groove surface when the tool penetrates deeply into the workpiece.

Clamping Extended, prismatic surfaces guarantee reliable, foolproof clamping even in unstable machining conditions.

D60

ISCAR

Screw-Clamping

Self-Clamping

Small diameters (D.O.C.) with screw-clamped Inserts

Large diameters (D.O.C.) with self-clamped Inserts

PARTING USER GUIDE

Setup • The optimal cutting edge height above center of SELF-GRIP tools is up to 0.08 mm + 0.025 mm W.O.C., an advantage when cutting solid bar to center. • Cut-off as close to chuck as possible. • On new applications, machine first in the low or middle range of recommended speeds and feeds.

(0.08+0.025) max. Center Height

Machining • Consistency of speed and feed improves performance. • Apply coolant abundantly. • Secure inserts into clean pockets. • Cutting forces on soft workpiece materials may be insufficient to push insert well into pocket. Tap insert into place, using a plastic hammer. • On a conventional lathe, lock the carriage to prevent axial motion during cut-off.

Usage • Replace worn inserts promptly. The price of a new one is much less than the risk of damage from continuing with one that is worn out. • Replace blades which have worn or damaged pockets. • Never try to repair damaged pockets. Chip curling is dependent upon the chipformer type and the machining conditions.

Chipformer Features • Narrows the chip. • Eliminates friction with groove walls, prevents chip jam overload. • Permits higher feeds. • Produces unscratched surfaces, eliminating additional facing. • Curls the chips into compact spirals for easy disposal.

D61

PARTING USER GUIDE Selection of Corner Radius 1 A smaller corner radius (r) will reduce the load on the workpiece and produce a smaller size of burr.

Feed

2 At the same time a large corner radius allows for higher feeds and increased tool life. 2 Radii

Sharp Diameter

"S" Sharp Corners JS/P • Cutting edge with positive rake and sharp corners. • When a minimum burr (pip) size is essential. • For small feeds. • For small diameters or thin walls. Sharp corner • For CNCs, multi-spindle and screw machines.

Standard Corner Radius

• Standard medium corner size. • For general applications and materials.

Medium (standard) corner radius

"B" Large Corner Radius • Reinforced corners with stronger cutting edge. • For tough applications and interrupted cuts.

Large corner radius

D62

ISCAR

PARTING USER GUIDE Lead Angle Lead angle (K) on cut-off inserts reduces size of burr remaining on workpiece. Increasing the lead angle reduces the burr, but also reduces possible feed rates and tool life. Therefore, neutral inserts are recommended for parts on which a burr is tolerated. Insert designations such as TAG R... DGR (R.H.) and TAG L... DGL (L.H.) comply with standard terms for turning direction. When looking toward the chuck from the workpiece, R.H.=counterclockwise (C.C.) rotation of workpiece and L.H.=clockwise (C) rotation of workpiece. C.C. requires right-hand inserts; C requires left-hand inserts.

Neutral

Left

TAG N/DGN

TAG L/DGL

Right TAG R/DGR

TAG R/DGR

TAG N/DGN

A neutral insert with 0ยบ lead angle increases D.O.C. capacity.

TAGR/GFR/DGR

TAGR/GFN/DGN

TAG R/DGR - WRONG

D63

PARTING USER GUIDE Neutral insert vs. Lead Angle Type Neutral Insert

lead Angle Type

Better chip control

Better surface finish

Longer tool life

Better straightness

Bigger burr size

D64

ISCAR

Smaller burr size

PARTING USER GUIDE General Rules for Specific Applications Chamfer and Cut-Off 1 2 3

Break in and/or groove Chamfer Cut-off

V-Belt Pulley Grooves 1 2 3 4

Break in Multiple plunge to depth, at minor width of groove Bevel, plunge and turn to minor diameter 1

Neck Recessing 1

- 5 Multiple plunge grooves 6

Necking On neck turning, DOC (a)=up to size of insert corner radius

Cut-Off on Eccentric Tubes Inserts with 4ยบ lead angle are usually recommended for tubes. However, the combination of eccentric bore and machine resiliency may increase feed-snap on breakthrough and damage the cutting edge. Changing to 6ยบ lead angle inserts will moderate breakthrough. Alternatively, inserts with an extra negative rake-land that strengthens the cutting edge are available on request.

D65

PARTING USER GUIDE Clamping / Extraction Instructions The tools are equipped with a user-friendly clamping and extraction device

ETG 5-7 (for 5-7 mm tools) ETG 2 (for 2 mm tools) ETG 1.4 (for 1.4 mm tools)

Extracting

Clamping

ETG 3-4 (for 3 and 4 mm tools)

Extracting

Clamping

ETG 8-12 Extractor for 8 to 12.7 mm Inserts Extraction Side

Insertion Side

D66

ISCAR

The flat side of the pin must face up

PARTING USER GUIDE Clamping / Extraction Instructions

Extractor for DGN/R/L Double-Ended Inserts Do-Grip Insert Clamping/Extracting Extracting the insert

Extractor and Insert Replacement The Eccentric Extractor Simple to operate; controlled rotation requires low force; guarantees limited upper jaw movement and secures maximum load on blade.

D67

PARTING USER GUIDE Practical Suggestions To Reduce Burr On CNCs, reduce feed by 75% on approaching center when stub diameters W.O.C. • Check center height of cutting edge. • Use insert with lead angle. • If 0º lead angle must be used for any reason, apply narrow W.O.C. • Apply a supporting part-catcher (or adjust concentricity). • On internally chamfered hollow bar, line up chamfer corner with parted workpiece surface.

≈

Note: Conditions which yield large burrs may also cause chipping of insert corners.

Internal chamfer line-up

To Improve Surface Finish • Increase cutting speed. • Use insert with 0º lead angle. • Select chipformer which will provide optimum chip control. • Use coated carbide. • Improve coolant application. • Eliminate chatter.

Cutting Fluid A copious supply of cutting fluid, directed exactly at the cutting edge, should be used while the insert is engaged and throughout the operation. For tool blocks a coolant adapter can be mounted and the coolant supply connected from above or from either side. The adapter can be ordered as an optional extra and is supplied with an assembly screw.

D68

ISCAR

PARTING USER GUIDE Grade Application Range Cutting Speed

IC807 (IC907)

IC808 (IC908)

IC354

IC830 (IC928)

Feed / Interrupted cut

Selection Guide for Parting Grades ISO P

ISO H

ISO M

ISO S

ISO K

ISO N

1 - 11

38 - 41

12 - 14

31 - 37

15 - 20

21 - 28

Steel

Hard Steel

Stainless Steel

High Temp Alloys Cast Iron

Nonferrous

Harder

Material Groups

IC807(907)

IC807 (907)

IC808 (908)

IC20

IC807 (907)

IC808 (908)

IC20

IC808 (908) PARTING

IC830 (928) IC1028 Tougher

IC808 (908) Tougher

Harder

IC830 (928) (1028) Tougher

IC20

IC808 (908) IC830 (928) Tougher

Tougher

Tougher ^ First choice

D69

PARTING USER GUIDE Machining Data Tensile Hardness Material Strength ISO Material Condition HB No. [N/mm2]

< 0.25 %C

High alloy steel, cast steel, and tool steel

Low alloy steel and cast steel (less than 5% all elements)

Stainless steel and cast steel

Grey cast iron (GG) Ductile cast iron (nodular) (GGG) Malleable cast iron

Annealed

420

125

Annealed Quenched and tempered Annealed Quenched and tempered

650 850 750 1000

190 250 220 300

2 3 4 5

Annealed Quenched and tempered

600 930 1000 1200

200 275 300 350

6 7 8 9

Annealed Quenched and tempered

680 1100

200 325

10 11

Ferritic/martensitic Martensitic Austenitic Pearlitic/ferritic Pearlitic/martensitic Ferritic Pearlitic Ferritic Pearlitic

680 820 600

200 240 180 180 260 160 250 130 230

12 13 14 15 16 17 18 19 20

Not cureable Cured Not cureable Cured High temperature Free cutting Brass Electrolitic copper Duroplastics, fiber plastics Hard rubber

60 100 75 90 130 110 90 100

21 22 23 24 25 26 27 28 29 30

Annealed Cured Annealed Cured

200 280 250 350

31 32 33 34

RM 400 RM 1050

320

35 36 37

Non-alloy steel and >= 0.25 %C cast steel, free cutting < 0.55 %C steel >= 0.55 %C >= 0.55 %C

D70

Aluminumwrought alloy Aluminum-cast, alloyed Copper alloys Non-metallic

High temp. alloys

Titanium and Ti alloys

Hardened steel Chilled cast iron Cast iron

ISCAR

<=12% Si >12% Si >1% Pb Fe based Ni or Co based

Cast Alpha+beta alloys cured

Hardened Hardened Cast

55 HRc 60 HRc 400

38 39 40

Hardened

55 HRc

PARTING USER GUIDE Parting Speed Recommendations

No.

IC807, IC907

1 2 3 4 5 6 7 8 9 10

140-270 120-240 100-220 110-240 80-210 100-180 90-200 80-180 90-190 80-170

11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41

20-50 15-40

IC808, IC908, IC1008

IC354

IC328

130-230 110-200 90-180 100-200 70-170 90-140 80-160 70-140 80-150 70-130

110-170 100-150 80-140 80-130 60-100 80-120 80-130 60-110 60-100 80-140

80-130 80-110 70-90 70-100 40-70 70-100 60-90 40-70 30-60 50-70

70-160

60-120

60-100

80-200 70-180 60-150 120-200 110-180 130-260 110-170 150-250 130-200

70-180 60-160 50-130 110-180 100-160 120-240 100-150 140-230 120-180

40-70 30-60 30-50 25-40 25-40 90-140 50-90

30-50 20-40 20-30 15-20 15-20 80-110 40-70

IC830, IC928, IC1028

IC20

80-140 80-120 70-100 70-110 40-80 70-110 60-100 40-80 30-70 50-80

30-50

30-70

60-110 50-100 40-90

70-140 70-120 50-110 50-110 40-70 60-90 40-80 60-90 50-90 300-800 230-310 280-830 200-500 170-300 150-250 120-200 90-150

30-40 20-40 20-30 15-20 15-20 50-90 20-50

D71

PARTING USER GUIDE

D72

ISCAR

Face Grooving and Turning Selection Guide A Variety of Inserts for Face Machining Applications

Tmax

Face Grooving D min 6–30 mm

. Dia

D min

D max

W min

W max

T max

Page

Picco

E9-12

MIFR

1.5

2.2

5.5

E15

GFQR

2.5

E13

HGPL

∞

E39

GRIP

∞

E36-37

DGN

∞

E37-38

ISCAR

Face Grooving D min 24–80 mm

D min

D max W min W max T max Page

HFPR/L

∞

E35

PENTA 34F

∞

2.39

E51

GDMY/N

∞

B31 E44-45

GIF 8

∞

E43

GIFG 8

∞

E43

GIMM 8CC

∞

E46

GDMM 8CC

∞

E46

USER GUIDE Small Diameter Face Machining Systems

B A

Tool: HGHR/L see page E16 Insert: GRIP… / HGPL… W = 3 mm Tmax = 6 mm Min. dia. = 12 mm

Integral shank toolholder which uses double-ended 3 mm inserts. Used for face grooving and face turning of small parts, for 12 mm minimum groove diameter.

B A

Tool: HGAER/L… (adapter) see page E24 Tool: HFAER/L… (adapter) see page E24-25 Insert: HFPR/L… W = 3-6 mm Tmax = 32 mm Min. dia. = 12 mm

Exchangeable external adapters. Used with HELIFACE and GRIP inserts, for deep face machining.

B A

Tool: PENTA 34F

see page E51

W = 2.39-4 mm Tmax = 5 mm Min. dia. = 22 mm

Pentagonal insert for face grooving and recessing up to 5 mm depth of cut at a minimum 22 mm diameter.

C B

Tool: PICCO R010

see page E9-10

W = 1-3 mm Tmax = 3.5 mm Min. dia. = 6 mm

Small solid carbide bars, for machining shallow grooves from 6 mm minimum diameter.

ISCAR

USER GUIDE

Tool: PICCO R015

see page E12

W = 2.5-3 mm Tmax = 30 mm Min. dia. = 15 mm

Small solid carbide bars for machining deep face grooves of up to 30 mm and 15 mm minimum diameter.

C B

Tool: MIFHR 9.5C-8-8 Insert: MIFR 8-â&#x20AC;Ś

see page E15

W = 1.5-3 mm Tmax = 5.5 mm Min. dia. = 8 mm

MINCUT - A new family of internal face grooving and face turning tools for machining small diameters ranging from 8-17 mm. Strong and stable tangential pocket with internal coolant.

B C

Tool: MGCH 09C Insert: GFQRâ&#x20AC;Ś

see page E13

W = 1-2.5 mm Tmax = 3 mm Min. dia. = 12 mm

A screw-clamped insert on an internal coolant solid carbide bar. Used for machining shallow grooves of 12 mm minimum diameter.

Main Applications A

C W

Tma

Tmax

. Dia

Grooving Next to a Shaft

. Dia

External Grooving

. Dia

Internal Grooving

USER GUIDE Medium Diameter Face Machining Systems

B A

Tool: HFHR/L… see page E17-20 Insert: HFPR/L… W = 3-6 mm Tmax = 32 mm Min. Dia. = 25 mm

Integral shank toolholders which use HELIFACE and GRIP inserts. For deep face grooving and side face turning.

B A

Tool: HFPAD… (adapter) Insert: HFPR/L…

see page E20-22

W = 3-6 mm Tmax = 22 mm Min. Dia. = 25 mm

Slanted, screw clamped adapter, used with HELIFACE and GRIP inserts. A part of the MODULAR-GRIP system. Very rigid, for tough face operations.

Tool: SGFFR/L Insert: GFF…

see page E47

W = 2-6 mm Tmax = 30 mm Min. Dia. = 25 mm

Integral toolholders which use SELF-GRIP inserts. Recommended for face grooving only. Excellent chip evacuation.

Tool: HFFR/L… see page E22 Insert: HFPR/L… W = 4-6 mm Tmax = 38 mm Min. Dia. = 48 mm

Economical, double-ended blades which use HELIFACE and GRIP inserts. Recommended for deep face grooving and face turning to a maximum depth of 38 mm.

A B

Tool: SGFFA R/L Insert: GFF…

see page E48

W = 2-6 mm Tmax = 40 mm Min. Dia. = 25 mm

Reinforced blades which use SELF-GRIP inserts. Recommended for face grooving only, can machine along shaft. Excellent chip evacuation.

ISCAR

USER GUIDE

B A

Tool: HFHR/L..-M Insert: HFPR/L…

see page E26

W = 3-6 mm Tmax = 5 mm Min. Dia. = 20 mm

Integral toolholders, used with HELIFACE and GRIP inserts. For machining up to 5 mm depth. 3–6 mm wide inserts can be mounted in the same pocket.

B C

Tool: HFAIR/L…& HGAIR/L (Adapter) see page E30, E32 Insert: HFPR/L… W = 3-6 mm Tmax = 12 mm Min. Dia. = 32 mm

Exchangeable, internal coolant, internal adapters. Used with HELIFACE and GRIP inserts. Recommended for deep internal face machining.

B C

Tool: HFIR/L..-MC Insert: HFPR/L…

see page E33

W = 3-6 mm Tmax = 5 mm Min. Dia. = 20 mm

Boring bars for shallow face machining of up to 5 mm depth. Used with HELIFACE and GRIP inserts. Internal coolant. 3–6 mm width inserts can be mounted on the same pocket.

Main Applications A

C W

Tma

Tmax

. Dia

Grooving Next to a Shaft

. Dia

External Grooving

. Dia

Internal Grooving

USER GUIDE Large Diameter Face Machining Systems

B A

Tool: CGFG 51-..R/L-P8DG

see page E42

Insert: GIMY 8â&#x20AC;Ś W = 8 mm Tmax = 120 mm Min. Dia. = 180 mm

Blades used with 8 mm singleended CUT-GRIP inserts. Can machine up to 120 mm depth next to a shaft. Used for large diameters.

B A

Tool: GHFG ..R/L-8 Insert: GDMY 8..

see page E39

W = 8 mm Tmax = 25 mm Min. Dia. = 50 mm

Integral toolholders, used with 8 mm CUT-GRIP inserts. For heavy machining of medium and large parts. Can machine next to a shaft up to 25 mm depth.

Tool: GAFG ..R/L-8 (adapter)

B A

see page E42

Insert: GDMM 8CC W = 8 mm Tmax = 25 mm Min. Dia. = 80 mm

Exchangeable adapters, used with 8 mm CUT-GRIP inserts. Can machine up to 25 mm depth next to a shaft. For heavy machining of medium and large parts.

Main Applications A

Tma

Tmax

. Dia

Grooving Next to a Shaft

ISCAR

. Dia

External Grooving

. Dia

Internal Grooving

PICCO-010/610 (Face Grooving)

PICCO Mini Solid Carbide Bars for Face Grooving

Tmax-a

Min Bore Dia.

dh6 Tmax-a

l2 Right-hand shown

Recommended Machining Data

Designation PICCO R 010.1006-10 PICCO R 010.1506-10 PICCO R 010.1008-10 PICCO R 010.1008-20 PICCO R 010.1008-30 PICCO R 610.1008-10 PICCO R 610.1008-20 PICCO R/L 010.1508-20 PICCO R/L 010.1508-30 PICCO R 010.1508-10 PICCO R 610.1508-10 PICCO R 610.1508-20 PICCO R/L 010.2008-30 PICCO R 010.2008-10 PICCO R 010.2008-20 PICCO R 610.2008-10 PICCO R 610.2008-20 PICCO R 010.2508-10 PICCO R 010.2508-20 PICCO R 010.2508-30 PICCO R 610.2508-10 PICCO R 610.2508-20 PICCO R 010.3008-10 PICCO R 010.3008-20 PICCO R 010.3008-30 PICCO R 610.3008-10 PICCO R 610.3008-20

D1 min

Tmax-a

6.0 6.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

1.00 1.50 1.00 1.00 1.00 1.00 1.00 1.50 1.50 1.50 1.50 1.50 2.00 2.00 2.00 2.00 2.00 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00

1.50 2.00 1.50 1.50 1.50 1.50 1.50 2.50 2.50 2.50 2.50 2.50 3.00 3.00 3.00 3.00 3.00 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50 3.50

6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00 7.00 7.00 7.00 6.00 6.00

4.20 4.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20 5.90 5.90 5.90 5.20 5.20

11.0 11.0 11.0 21.0 30.0 11.0 20.0 21.0 30.0 11.0 11.0 20.0 30.0 11.0 21.0 11.0 20.0 11.0 21.0 30.0 11.0 20.0 11.0 21.0 30.0 11.0 20.0

26.00 26.00 26.00 35.00 45.00 26.00 35.00 35.00 45.00 26.00 26.00 35.00 45.00 26.00 35.00 26.00 35.00 26.00 35.00 45.00 26.00 35.00 26.00 35.00 45.00 26.00 35.00

IC228

Dimensions

l l l l l l l l l l l l l l l l l l l l l l l l l l l

f face-groove

(mm/rev) 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06

• Only right-hand bars are available as standard • All carbide bars are with sharp corners • For detailed cutting data, see pages E62-63. For holders, see pages PICCO/MG PCO (Holder) (E14).

PICCO-010 (Round Face Groove) Mini-Bars for Round Profile Face Grooving

l1 dh6 Tmax-a D1min.

a l2

Right-hand shown

Recommended Machining Data

Designation PICCO R 010.1005-10 PICCO R 010.1005-20 PICCO R 010.1608-10 PICCO R 010.1608-20 PICCO R 010.2010-10 PICCO R 010.2010-20 PICCO R 010.2512-10 PICCO R 010.2512-20 PICCO R 010.3015-10 PICCO R 010.3015-20

D1 min

Tmax-a

8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0 8.0

1.00 1.00 1.60 1.60 2.00 2.00 2.50 2.50 3.00 3.00

0.50 0.50 0.80 0.80 1.00 1.00 1.25 1.25 1.50 1.50

2.00 2.00 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00

7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00 7.00

5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90 5.90

11.0 20.0 11.0 20.0 11.0 20.0 11.0 20.0 11.0 20.0

26.00 35.00 26.00 35.00 26.00 35.00 26.00 35.00 26.00 35.00

IC1008

Dimensions

l l l l l l l l l l

f face-groove

(mm/rev) 0.01-0.04 0.01-0.04 0.01-0.05 0.01-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05 0.02-0.05

• Only right-hand bars are available as standard. Left-hand bars on request. • For detailed cutting data, see pages E62-63. For holders, see pages PICCO/MG PCO (Holder) (E14).

PICCO-620 (Groov.Along Shaft)

PICCO Mini Solid Carbide Bars for Grooving Along a Shaft Dmin 6 mm l1 dh6 Tmax-a

D1min.

a W

l2 Right-hand shown

Recommended Machining Data

Designation PICCO R 620.1006-20 PICCO R 620.1506-20 PICCO R 620.2006-20 PICCO R 620.2506-20 PICCO R 620.3006-20

D1 min

Tmax-a

6.0 6.0 6.0 6.0 6.0

1.00 1.50 2.00 2.50 3.00

2.00 3.00 4.00 5.00 6.00

6.00 6.00 6.00 6.00 6.00

5.20 5.20 5.20 5.20 5.20

20.0 20.0 20.0 20.0 20.0

35.00 35.00 35.00 35.00 35.00

IC1008

Dimensions

l l l l l

f face-groove

(mm/rev) 0.01-0.04 0.01-0.05 0.02-0.06 0.02-0.06 0.02-0.06

• Only right-hand bars are available as standard, left-hand bars on request. • All carbide bars are with sharp corners • For detailed cutting data, see pages E62-63. For holders, see pages PICCO/MG PCO (Holder) (E14).

E10

ISCAR

PICCO-016/020 (Face Grooving)

PICCO Mini Solid Carbide Bars with Coolant Holes for Deep Face Grooving

Tmax-a

6.3 dh6 D1 min.

R0.2 a W

R0.2

Right-hand shown

Recommended Machining Data

Designation PICCO R 016.0300-10 PICCO R 016.0300-20 PICCO R 016.0400-10 PICCO R 016.0400-20 PICCO R 020.0300-25 PICCO R 020.0300-30 PICCO R 020.0300-35 PICCO R 020.0300-40 PICCO R 020.0400-25 PICCO R 020.0400-30 PICCO R 020.0400-35 PICCO R 020.0400-40 PICCO R 020.0500-20 PICCO R 020.0500-25 PICCO R 020.0500-30 PICCO R 020.0500-35 PICCO R 020.0500-40

D1 min

Tmax-a

16.0 16.0 16.0 16.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0

3.00 3.00 4.00 4.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00

10.00 20.00 10.00 20.00 25.00 30.00 35.00 40.00 25.00 30.00 35.00 40.00 20.00 25.00 30.00 35.00 40.00

8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00 8.00

5.50 5.50 6.00 6.00 5.50 5.50 5.50 5.50 6.00 6.00 6.00 6.00 6.50 6.50 6.50 6.50 6.50

30.00 40.00 30.00 40.00 45.00 50.00 55.00 60.00 45.00 50.00 55.00 60.00 40.00 45.00 50.00 55.00 60.00

IC1008

Dimensions

l l l l l l l l l l l l l l l l l

f face-groove (mm/rev) 0.01-0.05 0.01-0.05 0.01-0.05 0.01-0.05 0.01-0.05 0.01-0.04 0.01-0.04 0.01-0.04 0.01-0.06 0.01-0.06 0.01-0.05 0.01-0.05 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.05 0.02-0.05

• All bars have two coolant holes which may be used with coolant pressure up to 100 bars. (1450 PSI) • For detailed cutting data, see pages E62-63. For holders, see pages PICCO/MG PCO (Holder) (E14).

E11

PICCO-015 (Face Grooving)

PICCO Mini Solid Carbide Bars for Deep Face Grooving

l1 Tmax-a

dh6 D1min.

Tmax-a a

W W

l2 Right-hand shown

Recommended Machining Data

Designation PICCO R 015.2515-20 PICCO R/L 015.3015-20 PICCO R 015.3015-30

D1 min

Tmax-a

15.0 15.0 15.0

2.50 3.00 3.00

20.00 20.00 30.00

7.00 7.00 7.00

5.90 5.90 5.90

20.0 20.0 30.0

35.00 35.00 45.00

IC228

Dimensions

l l l

f face-groove

(mm/rev) 0.01-0.04 0.02-0.05 0.01-0.04

Tmax.

Min Bore Dia. W

PICCO Mini-Bar Tool Kit Face Grooving KIT Picco SET-4R Designation PICCO PICCO PICCO PICCO PICCO PICCO

16.D6 R/L 010.1008-10 R/L 010.1508-10 R/L 010.2008-10 R/L 010.2508-20 R/L 010.3008-20

Available grade: IC228.

E12

ISCAR

Mini Bore Dia. L1 Tmax W Pcs.

Designation

8.0 8.0 8.0 8.0 8.0

Holder Mini Carbide Mini Carbide Mini Carbide Mini Carbide Mini Carbide

11 11 11 21 21

1.5 2.5 3.0 3.5 3.5

1x 1.0 1.5 2.0 2.5 3.0

1x 1x 1x 1x 1x

Bar Bar Bar Bar Bar

MGCH-C (Face)

Face Machining Solid Carbide Bars for Dmin 12 - Dmax 19 mm Penetration Range, Using GFQR Inserts L max

MGCH 09C

(MG PCO-16-9)

f l1 Designation MGCH 09C

The same tool applies on right- and left-machining

D min

L max

12.00

9.00

83.50

65.0

5.5

For inserts, see pages: GFQR (E13). For holders, see pages: PICCO/MG PCO (Holder) (E14).

Spare Parts Designation MGCH-C (Face)

Screw

Key

SR 76-2145

T-15/5

GFQR

Face Grooving Inserts

l Tmax-a

D1min

f W

Dimension D with R90MT 1205 inserts

Recommended Machining Data

Designation GFQR 12-1.00-0.05 GFQR 12-1.50-0.20 GFQR 12-2.00-0.20 GFQR 12-2.50-0.20 (1)

WÂą0.02

Tmax-a

D1 min(1)

D1 max(2)

1.00 1.50 2.00 2.50

0.05 0.20 0.20 0.20

1.50 2.50 3.00 3.00

12.0 12.0 12.4 13.0

16.0 17.0 18.0 19.0

IC528

Dimensions

l l l l

f face-groove

(mm/rev) 0.01-0.04 0.01-0.04 0.02-0.05 0.02-0.05

Minimum penetration diameter (2) Maximum penetration diameter

For detailed cutting data, see pages E62-63.

E13

PICCO/MG PCO (Holder) Holders for PICCO Inserts L5

MG PCO 12-6 Designation PICCO 12-4-5 PICCO 16-4-5 PICCO 20-4-5 PICCO 22-4-5 (1) PICCO 16-6-7 PICCO 20-6-7 PICCO 22-6-7 (1) MG PCO-12-6 MG PCO-16-6-8 MG PCO-16-9 MG PCO-20-6-8 MG PCO-22-6-8 (1) MG PCO-25-6-8

PICCO.../MG PCO

12.00 16.00 20.00 22.00 16.00 20.00 22.00 12.00 16.00 16.00 20.00 22.00 25.00

4.00 4.00 4.00 4.00 6.00 6.00 6.00 6.00 6.00 9.00 6.00 6.00 6.00

5.00 5.00 5.00 5.00 7.00 7.00 7.00 8.00 8.00 8.00 8.00

75.00 75.00 90.00 90.00 75.00 90.00 90.00 75.00 75.00 75.00 90.00 90.00 90.00

10.00 10.00 10.00 10.00 10.00 10.00 10.00 15.00 10.00 16.00 10.00 10.00 10.00

55.00 55.00 70.00 70.00 55.00 70.00 70.00 53.00 55.00 75.00 70.00 70.00 70.00

10.3 14.0 18.0 20.0 14.0 18.0 20.0 11.0 14.0 18.0 18.0 20.0 23.0

18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0 18.0

• Holders are suitable for left- and right-hand mini-bars, and ISO bars. (1)

Tools for Swiss-type CNC.

Spare Parts Designation PICCO 12-4-5 PICCO 16-4-5 PICCO 20-4-5 PICCO 22-4-5 PICCO 16-6-7 PICCO 20-6-7 PICCO 22-6-7 MG PCO-12-6 MG PCO-16-6-8 MG PCO-16-9 MG PCO-20-6-8 MG PCO-22-6-8 MG PCO-25-6-8

E14

ISCAR

Screw

Key

SR SR SR SR SR SR SR SR SR SR SR SR

HW HW HW HW HW HW HW HW HW HW HW HW HW

M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF M5X6-PF

2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5 2.5

Seal

MG PCO...-6-8 PICCO...MF...8-... PICCO...MFT...8-... Back Stopper MG PCO-SPCR8

PL 16

MIFHR

Bars for Face and Internal Grooving Undercutting and Threading Inserts MIFHR... 10

MIFHR... 8

f2 d5 d

Designation MIFHR 8SC-8-8-SRK MIFHR 10C-8 MIFHR 12C-8 MIFHR 12C-10 (2) MIFHR 16C-10 (2) (1)

(1)

L d

Inserts

8.00 10.00 12.00 12.00 16.00

1.2 4.0 5.0 6.0 6.0

1.4 1.4 1.4 2.4 2.4

3.70 4.50 5.50 5.50 7.50

74.30 102.50 102.50 90.00 90.00

7.40 7.40 7.40 11.20 11.20

11.7 12.5 12.5 17.2 17.2

3.80 3.80 3.80 4.60 4.60

MI.R 8 MI.R 8 MI.R 8 MIFR 10 MIFR 10

Solid carbide shank (2) Only face grooving inserts are available for this tool

For inserts, see pages: MIFR (E15) • MIGR 8 (B119) • MITR 8-MT inserts refer to ISCAR TURNING & THREADING TOOLS catalog.

Spare Parts Designation MIFHR 8SC-8-8-SRK MIFHR 10C-8 MIFHR 12C-8 MIFHR 12C-10 MIFHR 16C-10

Screw

Key

SR SR SR SR SR

T-8/5 T-8/5 T-8/5 T-9/5 T-9/5

14-297 14-297 14-297 34-506 34-506

MIFR

MINCUT Screw Clamped Inserts for Internal Face Grooving and Turning, Penetration Diameter Range: 8-17 mm MIFR 10

MIFR 8 L5

Tmax-a

l Ref. T max-a

W R

Recommended Machining Data

Designation MIFR 8-1.50-0.20 MIFR 8-1.60-0.80 MIFR 8-2.00-0.20 MIFR 8-2.20-0.20 MIFR 10-2.00-1.00 MIFR 10-3.00-1.50

l Ref.

W±0.02

R±0.02

D1 min

D1 max

Tmax-a

17.7 17.7 17.7 17.7 25.1 25.1

1.50 1.60 2.00 2.20 2.00 3.00

0.20 0.80 0.20 0.20 1.00 1.50

2.6 2.6 2.8 2.9 2.4 3.3

8.0 8.0 8.0 8.0 10.0 9.2

11.5 12.1 15.1 17.0 30.0 34.0

5.70 5.70 5.70 5.70 10.00 9.00

11.00 11.00 11.00 11.00 14.80 14.80

IC908

Dimensions

l l l l l l

f facegroove

f faceturn

0.02-0.10 0.02-0.10 0.02-0.10 0.02-0.10 0.02-0.10 0.02-0.10

0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06

(mm/ rev)

• For cutting speed recommendations, see pages E62-63.

E15

HGHR/L-3

Integral Holders for Face Grooving and Turning, Dmin. 12 mm l2 H2

h D1

Tmax-a

h4 l1

Tmax-a f Designation HGHR/L 1010-12-3T6 HGHR/L 1010-16-3T6 HGHR/L 1212-12-3T6 HGHR/L 1212-16-3T6 HGHR/L 1616-12-3T6 HGHR/L 1616-16-3T6 HGHR/L 2020-12-3T6 HGHR/L 2020-16-3T6 HGHR/L 2525-12-3T6 HGHR/L 2525-16-3T6

Right-hand shown

Tmax-a

3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

10.0 10.0 12.0 12.0 16.0 16.0 20.0 20.0 25.0 25.0

2.0 2.0 -

9.5 9.5 11.0 11.0 15.0 15.0 20.0 20.0 25.0 25.0

D1 min(1) D1 max(2) 12.0 16.0 12.0 16.0 12.0 16.0 12.0 16.0 12.0 16.0

16.0 25.0 16.0 25.0 16.0 25.0 16.0 25.0 16.0 25.0

120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00

19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0 19.0

19.0 19.0 19.0 19.0 21.0 21.0 25.0 25.0 30.0 30.0

13.70 12.80 15.70 14.80 19.70 18.80 24.00 24.00 29.00 29.00

• Use HGN and GRIP inserts with right-hand toolholders only and HGPL inserts with left-hand toolholders • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GRIP (E36) • GRIP (Full Radius) (B14) • HGN-C (E37) • HGN-J (D30) • HGN-UT (D31) • HGPL (E39).

No limitation for widening groove toward or away from center, except for the following tools:

HGHR/L...-12-3T6

Limitation of widening toward center depends on the major diameter (D) as per chart.

Spare Parts Designation HGHR/L-3

E16

ISCAR

Screw

Key

SR 76-1400

T-20/3

12.0

4.0

13.0

1.0

13.5

HFHR/L-3T

Integral Holders for Facing, Dmin. 25 mm l2 Tmax-a

h F1

D1 Tmax-a

Designation HFHR/L 20-25-3T12 HFHR/L 20-30-3T12 HFHR/L 20-38-3T12 HFHR/L 20-48-3T12 HFHR/L 25-25-3T12 HFHR/L 25-30-3T12 HFHR/L 25-38-3T12 HFHR/L 20-60-3T22 HFHR/L 25-48-3T22 HFHR/L 25-60-3T22 HFHR/L 20-75-3T25 HFHR/L 25-75-3T25

(1) (1) (1) (1) (1)

f 21

Right-hand shown

Tmax-a

D1 min(2)

D1 max(3)

3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00

12.00 12.00 12.00 12.00 12.00 12.00 12.00 22.00 22.00 22.00 25.00 25.00

20.0 20.0 20.0 20.0 25.0 25.0 25.0 20.0 25.0 25.0 20.0 25.0

140.00 140.00 140.00 140.00 150.00 150.00 150.00 140.00 150.00 150.00 140.00 150.00

20.5 20.5 20.5 20.5 25.5 25.5 25.5 20.5 25.5 25.5 20.5 25.5

25.0 30.0 38.0 48.0 25.0 30.0 38.0 60.0 48.0 60.0 75.0 75.0

30.0 38.0 48.0 60.0 30.0 38.0 48.0 75.0 60.0 75.0 100.0 100.0

38.0 38.0 38.0 38.0 38.0 38.0 38.0 40.0 40.0 40.0 43.0 43.0

28.0 29.0 30.0 30.0 33.0 34.0 35.0 31.0 36.0 36.0 31.0 36.0

• For user guide, see pages E52-68. (1)

For deep face grooving only. (2) Minimum penetration diameter (3) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35).

Penetration Range HFHR/L-:-25-3T12 D

25 26 ≥27

5 2 0

Spare Parts Designation HFHR/L-3T

No limitation for widening groove toward or away from center, except for the following tools: Limitation of widening toward center (d) depends on the major diameter (D) as per chart.

Screw

Key

SR M6X16DIN912

HW 5.0

E17

HFHR/L-4T

Integral Holders for Facing, Dmin. 25 mm l2 h

Tmax-a

21 Designation HFHR/L 20-25-4T12 HFHR/L 20-29-4T12 HFHR/L 25-25-4T12 HFHR/L 25-29-4T12 HFHR/L 20-34-4T20 HFHR/L 25-34-4T20 HFHR/L 20-40-4T25 HFHR/L 20-48-4T25 HFHR/L 20-60-4T25 HFHR/L 20-75-4T25 HFHR/L 25-100-4T25 HFHR/L 25-140-4T25 HFHR/L 25-240-4T25 HFHR/L 25-40-4T25 HFHR/L 25-48-4T25 HFHR/L 25-60-4T25 HFHR/L 25-75-4T25

HFHR/L :-:-4T12

Right-hand shown

Tmax-a

D1 min(1)

D1 max(2)

4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00

12.00 12.00 12.00 12.00 20.00 20.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00 25.00

20.0 20.0 25.0 25.0 20.0 25.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0

140.00 140.00 150.00 150.00 140.00 150.00 140.00 140.00 140.00 140.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00

20.6 20.6 25.6 25.6 20.6 25.6 20.6 20.6 20.6 20.6 25.6 25.6 25.6 25.6 25.6 25.6 25.6

25.0 29.0 25.0 29.0 34.0 34.0 40.0 48.0 60.0 75.0 100.0 140.0 240.0 40.0 48.0 60.0 75.0

29.0 34.0 29.0 34.0 40.0 40.0 48.0 60.0 75.0 100.0 140.0 240.0 800.0 48.0 60.0 75.0 100.0

39.0 39.0 39.0 39.0 39.0 39.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0

29.0 30.0 34.0 35.0 30.0 35.0 31.0 32.0 32.0 34.0 37.0 37.0 37.0 36.0 37.0 37.0 37.0

2.0 -

• DGN & GRIP 4 mm inserts can be used only with right-hand tools, HGPL 4 mm with left-hand tools. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (E37) • DGN/DGNM-J/JS/JT (E38) • HGPL (E39).

Spare Parts Designation HFHR/L-4T

Screw

Key

SR M6X16DIN912

HW 5.0

Penetration Range

E18

HFHR/L- : -25-4T12

HFHR/L- : -29-4T12

≥26

≥46

ISCAR

Limitation of widening toward center (d) depends on the major diameter (D) as per chart.

HFHR/L-5T

Integral Holders for Facing, Dmin. 25 mm l2 h

Tmax-a

HFHR/L :-:-5T10 F1

Tmax-a

21 Designation HFHR/L 20-25-5T10 HFHR/L 25-25-5T10 HFHR/L 25-110-5T14 HFHR/L 25-52-5T14 HFHR/L 25-75-5T14 HFHR/L 20-28-5T15 HFHR/L 20-31-5T15 HFHR/L 25-28-5T15 HFHR/L 25-31-5T15 HFHR/L 20-35-5T20 HFHR/L 20-40-5T20 HFHR/L 25-200-5T20 HFHR/L 25-35-5T20 HFHR/L 25-40-5T20 HFHR/L 20-45-5T25 HFHR/L 20-55-5T25 HFHR/L 25-45-5T25 HFHR/L 25-55-5T25 HFHR/L 20-70-5T28 HFHR/L 25-130-5T32 HFHR/L 25-180-5T32 HFHR/L 25-70-5T32 HFHR/L 25-95-5T32

Right-hand shown

Tmax-a

D1 min(1)

D1 max(2)

5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00

10.00 10.00 14.00 14.00 14.00 17.00 17.00 17.00 17.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 25.00 25.00 28.00 32.00 32.00 32.00 32.00

20.0 25.0 25.0 25.0 25.0 20.0 20.0 25.0 25.0 20.0 20.0 25.0 25.0 25.0 20.0 20.0 25.0 25.0 20.0 25.0 25.0 25.0 25.0

140.00 150.00 150.00 150.00 150.00 140.00 140.00 150.00 150.00 140.00 140.00 150.00 150.00 140.00 140.00 140.00 150.00 150.00 140.00 150.00 150.00 150.00 150.00

21.0 26.0 23.5 23.5 23.5 21.0 21.0 26.0 26.0 21.0 21.0 23.5 26.0 26.0 21.0 21.0 26.0 26.0 21.0 26.0 26.0 26.0 26.0

25.0 25.0 110.0 52.0 75.0 28.0 31.0 28.0 31.0 35.0 40.0 200.0 35.0 40.0 45.0 55.0 45.0 55.0 70.0 130.0 180.0 70.0 95.0

30.0 30.0 200.0 75.0 110.0 31.0 35.0 31.0 35.0 40.0 45.0 800.0 40.0 45.0 55.0 70.0 55.0 70.0 95.0 180.0 800.0 95.0 130.0

38.0 38.0 32.5 32.5 32.5 34.0 34.0 34.0 34.0 39.0 39.0 32.5 39.0 39.0 44.0 44.0 44.0 44.0 47.0 51.0 51.0 51.0 51.0

28.0 33.0 33.0 33.0 33.0 30.0 30.0 35.0 35.0 31.0 31.0 33.0 36.0 36.0 32.0 35.0 37.0 37.0 35.0 37.0 37.0 37.0 37.0

3.0 3.0 -

• DGN & GRIP 5.. inserts can be used only with right-hand tools, HGPL 5.. inserts with left-hand tools. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNM-J/JS/JT (E38) • HGPL (E39).

No limitation for widening groove toward or away from center, except for the following tools:

HFHR/L-:-31-5T15

HFHR/L-:-28-5T15

HFHR/L-:-25-5T10

≥27

≥36

≥33

Spare Parts Designation HFHR/L-5T

Limitation of widening toward center (d) depends on the major diameter (D) as per chart.

Screw

Key

SR M6X16DIN912

HW 5.0

E19

HFHR/L-6T

Integral Holders for Facing, Dmin. 26 mm l2 h

Tmax-a

b l1

21 Designation HFHR/L 20-26-6T10 HFHR/L 20-30-6T15 HFHR/L 25-30-6T15 HFHR/L 20-38-6T20 HFHR/L 25-100-6T20 HFHR/L 25-200-6T20 HFHR/L 25-38-6T20 HFHR/L 25-50-6T20 HFHR/L 25-65-6T20 HFHR/L 20-50-6T25 HFHR/L 25-50-6T25 HFHR/L 25-100-6T32 HFHR/L 25-180-6T32 HFHR/L 25-400-6T32 HFHR/L 25-70-6T32

HFHR/L :-:-6T10

Right-hand shown

Tmax-a

D1 min(1)

D1 max(2)

6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00 6.00

10.00 17.00 17.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 25.00 32.00 32.00 32.00 32.00

20.0 20.0 25.0 20.0 25.0 25.0 25.0 25.0 25.0 20.0 25.0 25.0 25.0 25.0 25.0

140.00 140.00 150.00 140.00 150.00 150.00 150.00 150.00 150.00 140.00 150.00 150.00 150.00 150.00 150.00

21.4 21.4 26.4 21.4 26.0 23.0 26.4 23.0 23.0 21.4 26.4 26.4 26.4 26.4 26.4

26.0 30.0 30.0 38.0 100.0 200.0 38.0 50.0 65.0 50.0 50.0 100.0 180.0 400.0 70.0

30.0 38.0 38.0 50.0 200.0 3000.0 50.0 65.0 100.0 70.0 70.0 180.0 400.0 3000.0 100.0

39.0 36.0 36.0 39.0 40.0 37.5 39.0 37.5 37.5 44.0 44.0 51.0 51.0 51.0 51.0

29.0 30.0 35.0 31.0 33.0 33.0 36.0 33.0 33.0 32.0 37.0 37.0 40.0 40.0 37.0

3.0 3.0 -

• DGN & GRIP 6.. inserts can be used only with right-hand tools, HGPL 6.. inserts with left-hand tools. • For user guide, see pages E52-68. Minimum penetration diameter (2) Maximum penetration diameter

(1)

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • DGN/DGNM-J/JS/JT (E38) • DGN-UT/UA (D27) • HGPL (E39).

Spare Parts Designation HFHR/L-6T

Screw

Key

SR M6X16DIN912

HW 5.0

No limitation for widening groove toward or away from center, except for the following tools:

HFHR/L-:-30-6T10 D

≥33

Limitation of widening toward center (d) depends on the major diameter (D) as per chart.

HFPAD-3

Adapters for Face Machining Holder: MAHPL Tmax-a D1

f (a)

Holder: MAHR B1

l2 f2

W Designation HFPAD 3R/L-25-T10 HFPAD 3R/L-30-T10 HFPAD 3R/L-40-T10 HFPAD 3R/L-65-T18 HFPAD 3R/L-115-T18

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

25.0 30.0 40.0 65.0 115.0

30.0 40.0 65.0 115.0 400.0

3.00 3.00 3.00 3.00 3.00

10.00 10.00 10.00 18.00 18.00

15.0 15.0 15.0 19.0 19.0

4.80 4.80 4.80 4.80 4.80

5.8 5.8 5.8 5.8 5.8

39.50 39.50 39.50 43.50 43.50

• f(a)=f1(shank) + f2(adapter) • HGN & GRIP 3.. inserts can be used only with right-hand adapters, HGPL 3.. inserts with left-hand adapters. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GRIP (E36) • GRIP (Full Radius) (E37) • HGN-C (D30) • HGN-J (D30) • HGN-UT (D31) • HGPL (E39). For holders, see pages: C#-MAHD (G7) • C#-MAHDOR (G5) • C#-MAHDR-45 (G4) • C#-MAHPD (G7) • C#-MAHUR/L (G5) • HSK A63WH-MAHDOR (G17) • HSK A63WH-MAHDR-45 (G16) • HSK A63WH-MAHUR/L (G17) • IM-MAHD (G26) • IM-MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR-45 (G23) • IM63 XMZ MAHUR/L (G25) • MAHPR/L (B22) • MAHR/L (B22).

E20

ISCAR

HFPAD-4

Adapters for Face Machining Holder: MAHPL

Holder: MAHR

Tmax-a f (a)

W Designation HFPAD 4R/L-25-T10 HFPAD 4R/L-31-T10 HFPAD 4R/L-44-T14 HFPAD 4R/L-58-T14 HFPAD 4R/L-88-T14 HFPAD 4R/L-175-T20

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

25.0 31.0 44.0 58.0 88.0 175.0

31.0 44.0 58.0 88.0 175.0 800.0

4.00 4.00 4.00 4.00 4.00 4.00

10.00 10.00 14.00 14.00 14.00 20.00

16.0 16.0 16.0 16.0 16.0 21.0

4.50 4.50 4.50 4.50 4.50 4.50

5.8 5.8 5.8 5.8 5.8 6.5

40.50 40.50 40.50 40.50 40.50 45.50

• f(a)=f1(shank) + f2(adapter) • DGN & GRIP 4.. inserts can be used only with right-hand adapters, HGPL 4.. inserts with left-hand adapters. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (E37) • DGN-UT/UA (D27) • DGN/DGNM-J/JS/JT (E38) • HGPL (E39). For holders, see pages: C#-MAHD (G7) • C#-MAHDOR (G5) • C#-MAHDR-45 (G4) • C#-MAHPD (G7) • C#-MAHUR/L (G5) • HSK A63WH-MAHDOR (G17) • HSK A63WH-MAHDR-45 (G16) • HSK A63WH-MAHUR/L (G17) • IM-MAHD (G26) • IM-MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR-45 (G23) • IM63 XMZ MAHUR/L (G25) • MAHPR/L (B22) • MAHR/L (B22).

HFPAD-5

Adapters for Face Machining Holder: MAHPL Tmax-a f (a)

Holder: MAHR 32

W Designation HFPAD 5R/L-40-T14 HFPAD 5R/L-50-T14 HFPAD 5R/L-75-T14 HFPAD 5R/L-110-T14 HFPAD 5R/L-200-T20

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

40.0 50.0 75.0 110.0 200.0

50.0 75.0 110.0 200.0 800.0

5.00 5.00 5.00 5.00 5.00

14.00 14.00 14.00 14.00 20.00

16.0 16.0 16.0 16.0 21.0

4.50 4.50 4.50 4.50 4.50

6.3 6.3 6.3 6.3 6.6

40.50 40.50 40.50 40.50 45.50

• f(a)=f1(shank) + f2(adapter) • DGN & GRIP 5.. inserts can be used only with right-hand adapters, HGPL 5.. inserts with left-hand adapters. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (E37) • DGN/DGNM-J/JS/JT (E38) • DGN-UT/UA (D27) • DGN-W (D25) • HGPL (E39). For holders, see pages: C#-MAHD (G7) • C#-MAHDOR (G5) • C#-MAHDR-45 (G4) • C#-MAHPD (G7) • C#-MAHUR/L (G5) • HSK A63WH-MAHDOR (G17) • HSK A63WH-MAHDR-45 (G16) • HSK A63WH-MAHUR/L (G17) • IM-MAHD (G26) • IM-MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR-45 (G23) • IM63 XMZ MAHUR/L (G25) • MAHPR/L (B22) • MAHR/L (B22).

E21

HFPAD-6

Adapters for Face Machining Holder: MAHPL Tmax-a f (a)

Holder: MAHR 32

W Designation HFPAD 6R/L-60-T14 HFPAD 6R/L-100-T20 HFPAD 6R/L-200-T20

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a

60.0 100.0 200.0

100.0 200.0 3000.0

6.00 6.00 6.00

14.00 20.00 20.00

16.0 21.0 21.0

4.50 4.50 4.50

6.8 6.8 6.8

40.50 45.50 45.50

• f(a)=f1(shank) + f2(adapter) • DGN & GRIP 6.. inserts can be used only with right-hand adapters, HGPL 6.. inserts with left-hand adapters. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • HGPL (E39). For holders, see pages: C#-MAHD (G7) • C#-MAHDOR (G5) • C#-MAHDR-45 (G4) • C#-MAHPD (G7) • C#-MAHUR/L (G5) • HSK A63WH-MAHDOR (G17) • HSK A63WH-MAHDR-45 (G16) • HSK A63WH-MAHUR/L (G17) • IM-MAHD (G26) • IM-MAHPD (G27) • IM63 XMZ MAHDOR (G24) • IM63 XMZ MAHDR-45 (G23) • IM63 XMZ MAHUR/L (G25) • MAHPR/L (B22) • MAHR/L (B22).

HFFR/L-T

Blades for Face Machining

Tmax-a

L h1

B1 R

A2 150° Right-hand shown

Designation HFFR/L 48-4T25 (1) HFFR/L 60-4T25 HFFR/L 75-4T30 HFFR/L 140-4T30 HFFR/L 70-5T32 HFFR/L 95-5T35 HFFR/L 130-5T38 HFFR/L 180-5T38 HFFR/L 90-6T32 HFFR/L 180-6T38

D1 min(2)

Tmax-a

D1 max(3)

4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00 6.00

48.0 60.0 75.0 140.0 70.0 95.0 130.0 180.0 90.0 180.0

25.00 25.00 30.00 30.00 32.00 35.00 38.00 38.00 32.00 38.00

60.0 75.0 140.0 1500.0 95.0 130.0 180.0 1500.0 180.0 400.0

150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00

32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0

5.2 5.2 5.2 3.2 5.2 5.2 5.2 4.0 5.2 5.2

• After initial groove, no limitation to widening groove outward or toward center. • DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts with left-hand blades. • For user guide, see pages E52-68. (1)

HGPL 4...Y with LH blade. (2) Minimum penetration diameter (3) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNM-J/JS/JT (E38) • DGN-UT/UA (D27) • HGPL (E39). For holders, see pages: SGTBF (F4) • SGTBU/SGTBN (F2) • UBHCR/L (F4).

Spare Parts Designation HFFR/L-T

Extractor EDG 33B*

* Optional, should be ordered separately

E22

ISCAR

HAR/L

Face Machining Adapter Holders Coolant Outlet h

HFAEL Adapter

L b

Right-hand shown

Designation HAR/L 25C HAR/L 32C

110.00 130.00

25.0 32.0

39.00 46.00

• Holders for adapters HFAER/L & HGAER/L, HFAIR/L & HGAIR/L. For tools, see pages: HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HGAER/L-3 (E24) • HGAIR/L-3 (E30).

Spare Parts Designation HAR/L

Screw

Key

SR 14-519

T-20/3

HAPR/L

Face Machining Perpendicular Holders for Adapters Coolant Outlet h b

HFAEL Adapter

Left-hand shown

Designation HAPR/L 25C HAPR/L 32C

124.00 139.00

25.0 32.0

Spare Parts Designation HAPR/L

Screw

Key

SR 14-519

T-20/3

E23

HGAER/L-3

Adapters for External Facing Along Shafts

l2 D1 Tmax-a

Right-hand shown

Designation HGAER/L 12-3M HGAER/L 12-3T6 HGAER/L 14-3T7 HGAER/L 17-3T8 HGAER/L 21-3T9

Tmax-a

D1 min(1)

D1 max(2)

2.00 6.00 7.00 8.00 9.00

3.00 3.00 3.00 3.00 3.00

12.0 12.0 14.0 17.0 21.0

500.0 15.0 17.0 21.0 25.0

21.0 21.0 21.0 21.0 21.0

10.2 10.2 10.2 10.2 10.2

55.00 55.00 55.00 55.00 55.00

• GRIP 3... inserts can be used with right-hand adapters only, HGPL 3 with left-hand adapters. • For user guide, see pages E52-68. Minimum penetration diameter (2) Maximum penetration diameter

(1)

For inserts, see pages: GRIP (E36) • GRIP (Full Radius) (E37) • HGPL (E39). For holders, see pages: C#-HAD (G9) • C#-HAPR/L (G9) • HAPR/L (E23) • HAR/L (E23) • IM-HAD (G28) • IM-HAPR/L (G29).

Spare Parts Designation HGAEL 12-3M HGAER 12-3M HGAEL 12-3T6 HGAER 12-3T6 HGAER/L 14-3T7 HGAEL 17-3T8 HGAER 17-3T8 HGAER/L 21-3T9

Screw SR SR SR SR SR SR SR SR

Key

16-236 16-236 16-236 16-236 16-236 16-236 16-236 16-236

P P P P P P P P

T-15/5 T-15/3 T-15/5 T-15/3 T-15/3 T-15/5 T-15/3 T-15/3

HFAER/L-4T

Adapters for External Facing Along Shafts

l2 D1 Tmax-a

f1 Right-hand shown

Designation HFAER/L 40-4T20 HFAER/L 48-4T20 HFAER/L 60-4T25 HFAER/L 75-4T25

Tmax-a

D1 min(1)

D1 max(2)

20.00 20.00 25.00 25.00

4.00 4.00 4.00 4.00

40.0 48.0 60.0 75.0

48.0 60.0 75.0 100.0

68.50 68.50 68.50 68.50

32.5 32.5 32.5 32.5

11.6 11.6 11.6 11.6

• DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts with left-hand blades. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (E37) • DGN/DGNM-J/JS/JT (E38) • DGN-UT/UA (D27) • HGPL (E39). For holders, see pages: C#-HAD (G9) • C#-HAPR/L (G9) • HAPR/L (E23) • HAR/L (E23) • IM-HAD (G28) • IM-HAPR/L (G29).

Spare Parts Designation HFAER/L-4T

E24

ISCAR

Screw

Key

SR M5X16DIN912

HW 4.0

HFAER/L-5,6T

Adapters for External Facing Along Shafts

D1 Tmax-a

f1 Right-hand shown

Designation HFAER/L 70C-5T25 HFAER/L 95C-5T25 HFAER/L 70C-6T28 HFAER/L 100C-6T32 HFAER/L 180C-6T32

Tmax-a

D1 min(1)

D1 max(2)

5.00 5.00 6.00 6.00 6.00

25.00 25.00 28.00 32.00 32.00

70.0 95.0 70.0 100.0 180.0

95.0 130.0 100.0 180.0 400.0

66.00 66.00 69.00 73.00 73.00

12.2 12.2 12.3 12.3 12.3

• After initial groove, no limitation to widening groove outward from or toward center. • Adapters can be mounted on standard HAR/L, HAPR/L, HAI holders for external machining. • DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts with left-hand blades. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

Spare Parts Designation HFAER/L-5,6T

Extractor EDG 33B*

* Optional, should be ordered separately

E25

HFHR/L-M

Toolholders for Shallow Face Grooving l2

Tmax-a

W Tmax-a

h D1

f l1

Designation HFHR/L 20M HFHR/L 25M

Right-hand shown

W min

W max

Tmax-a

D1 min(1)

D1 max(2)

3.00 3.00

6.00 6.00

5.30 5.30

20.0 25.0

130.00 150.00

20.0 20.0

2000.0 2000.0

29.0 34.0

22.50 27.50

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35).

W max=6 mm

HFHR/L-: M & HFHPR/L-: M Integral Toolholders For shallow machining to max. 5 mm depth of groove. One toolholder can be mounted with inserts in 3-6 mm widths. The initial major diameter groove is limited by the insert geometry in each size. After initial groove, face recessing outward or toward center is not limited by insert geometry.

W min=3 mm

Insert initial face grooving range

Min.

Max.

300

∞

Spare Parts Designation HFHR/L 20M HFHL 25M HFHR 25M

E26

ISCAR

Screw

Screw 1 SR M6X20DIN912 SR M6X20DIN912

SR M6X16DIN912

Key

HW 5.0 HW 5.0 HW 5.0

HFHPR/L-M

Perpendicular Toolholders for Shallow Face Grooving

h H2

h D1

25 b

Tmax-a

Designation HFHPR/L 20M HFHPR/L 25M

Tmax-a l1

Right-hand shown

W min

W max

Tmax-a

D1 min(1)

D1 max(2)

3.00 3.00

6.00 6.00

5.00 5.00

25.3 30.3

20.0 25.0

130.00 150.00

20.0 20.0

2000.0 2000.0

29.0 34.0

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35).

Spare Parts Designation HFHPR/L-M

Screw

Key

SR M6X20DIN912

HW 5.0

E27

Boring Bars for Adapters

HGAIR/L & HFAIR/L Adapters and HAI Holders Adapter clamped on HAI round shank holders can machine deep internal boring and grooving applications. The tool can bore down to bottom. Tool is supplied with internal coolant for better performance.

HFAIR/L & HGAIR/L Exchangeable adapters, see pages B268, B270.

E28

HAI Holders for adapters, see page B269.

HFAIR/L HGAIR/L

- :

T :

HELIFACE Internal adapters Right or left

Min. initial groove diameter

Internal coolant

Insert width

Max. depth of groove

ISCAR

Boring Bars for Adapters

HAI Holder System Assembly

HFAIL & HGAIL Left-hand Adapters

HFAIR & HGAIR Right-hand Adapters

The same HAI boring bar can be used with right- and left-hand adapters in a wide range of face machining applications. The two screws and the central guiding

slot on the adapter correspond to the key and holes on the holder ensuring strong, safe, and accurate clamping.

Coolant System Coolant Inlet

Connector

(1)

Seal

HAI

HGAIR/L HFAIR/L

Connector

Seal

(1)

Seal

Connector for coolant inlet BSP 1/8 thread. For PL-20, use M6 thread. Connector not supplied with tools.

E29

HGAIR/L-3

Adapters for Internal Face Grooving and Turning

Tmax-a D1 l2

f1 Right-hand shown

Designation HGAIR/L 12-3M HGAIR/L 12-3T6 HGAIR/L 14-3T7 HGAIR/L 17-3T8 HGAIR/L 21-3T9 HGAIR/L 25-3T9

Tmax-a

D1 min(1)

D1 max(2)

2.00 6.00 7.00 8.00 9.00 9.00

3.00 3.00 3.00 3.00 3.00 3.00

12.0 12.0 14.0 17.0 21.0 25.0

500.0 15.0 17.0 21.0 25.0 34.0

55.00 55.00 55.00 55.00 55.00 55.00

10.2 10.2 10.2 10.2 10.2 10.2

21.0 21.0 21.0 21.0 21.0 21.0

• GRIP 3... inserts can be used with right-hand adapters only, HGPL 3 with left-hand adapters. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GRIP (E36) • GRIP (Full Radius) (E37) • HGN-C (D30) • HGN-J (D30) • HGN-UT (D31) • HGPL (E39). For holders, see pages: C#-HAD (G9) • C#-HAPR/L (G9) • HAI-C (E31) • HAPR/L (E23) • HAR/L (E23) • IM-HAD (G28) • IM-HAPR/L (G29).

Spare Parts Designation HGAIR/L-3

Screw

Key

SR 16-236 P

T-15/3

HFAIR/L-4T

Adapters for Internal Face Grooving and Turning

Tmax-a D1 W

l2 f1

Right-hand shown

Designation HFAIR/L 34-4T18 HFAIR/L 40-4T20 HFAIR/L 48-4T20 HFAIR/L 60-4T25

Tmax-a

D1 min(1)

D1 max(2)

18.00 20.00 20.00 25.00

4.00 4.00 4.00 4.00

34.0 40.0 48.0 60.0

40.0 48.0 60.0 75.0

67.00 67.00 67.00 67.00

15.3 15.3 15.3 15.3

33.0 33.0 33.0 33.0

• DGN & GRIP inserts can be used only with right-hand adapters, HGPL inserts with left-hand blades. • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (E37) • DGN/DGNM-J/JS/JT (E38) • HGPL (E39). For holders, see pages: C#-HAD (G9) • C#-HAPR/L (G9) • HAI-C (E31) • HAPR/L (E23) • HAR/L (E23) • IM-HAD (G28) • IM-HAPR/L (G29).

Spare Parts Designation HFAIR/L-4T

E30

ISCAR

Screw

Key

SR M5X16DIN912

HW 4.0

HAI-C

Boring Bars with Coolant Holes for Internal Grooving and Turning Adapters

l3(a)

Coolant Outlet

h1 dg7

Designation HAI 20 HAI 25C HAI 32C HAI 40C

f1 (Adapter) f=f1+f2

Coolant

20.00 25.00 32.00 40.00

130.00 150.00 200.00 250.00

9.0 11.5 14.5 18.0

0.50 3.00 6.50 10.50

N Y Y Y

• (a) l3- see sketch on page .. • The HAI boring bars can be used with right- and left-hand adapters. For tools, see pages: HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HGAIR/L-3 (E30).

Spare Parts Designation HAI 20 HAI 25C HAI 32C HAI 40C

Screw

Key

SR SR SR SR

T-20/3 T-20/3 T-20/3 T-20/3

14-519 14-519 14-519 14-519

Seal

PL 25 PL 32 PL 40

E31

HFAIR/L-5,6T

Adapters for Internal Face Grooving and Turning

Coolant Outlet

Tmax-a D1 f1

l2 Right-hand shown

Designation HFAIR/L 55C-5T25 HFAIR/L 70C-5T25 HFAIR/L 70C-6T28 HFAIR/L 100C-6T32

Tmax-a

D1 min(1)

D1 max(2)

25.00 25.00 28.00 32.00

5.00 5.00 6.00 6.00

55.0 70.0 70.0 100.0

70.0 95.0 100.0 180.0

11.9 11.9 12.0 12.0

32.0 32.0 35.0 39.0

66.00 66.00 69.00 73.00

• After initial groove, no limitation to widening groove outward or toward center. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (D24) • DGN/DGNM-J/JS/JT (E38) • DGN-W (D25) • HGPL (E39). For holders, see pages: C#-HAD (G9) • C#-HAPR/L (G9) • HAI-C (E31) • HAPR/L (E23) • HAR/L (E23) • IM-HAD (G28) • IM-HAPR/L (G29).

Adapters can be used for internal machining along bore. Adapters can be mounted on standard HAI boring bars for internal machining and on HAR/L, HAPR/L holders for external machining, see also pages

Boring, Face Grooving & Face Recessing Capacity Boring B Min. =f+G+d/2 Bmin.

face Grooving d Min. =2f-B+2G+d Dmin.

G(1)

(1)

The minimum recommended value for clearance (G) is 0.5 mm.

Spare Parts Designation HFAIR/L-5,6T

Extractor EDG 33B*

* Optional, should be ordered separately

E32

ISCAR

face recessing P Min. =2f-B-2W+2G+d

G(1)

Pmin. B

G(1)

HFIR/L-MC

Boring Bars for Internal Grooving and Turning

dg7

Tmax-a

f W

Designation HFIR/L 25MC HFIR/L 32MC HFIR/L 40MC

W/2

W min

W max

f±0.10

Tmax-a

4.00 4.00 4.00

6.00 6.00 6.00

25.00 32.00 40.00

200.00 250.00 300.00

11.14 14.68 18.70

11.5 14.5 18.0

5.00 5.00 5.00

• DGN & GRIP 4.. - 6.. inserts can be used only with right-hand tools, HGPL 4.. - 6.. inserts with left-hand tools. • After initial groove, no limitation to widening groove outward or toward center. • For user guide, see pages E52-68. For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (E37) • DGN/DGNM-J/JS/JT (E38) • DGN-UT/UA (D27) • DGN-W (D25) • HGPL (E39). For holders, see pages: SC-T (Sleeves) (G21).

Boring

Internal Face Grooving

Internal Face Recessing

HFIR/L-: MC Integral Boring bars

For shallow, internal face machining to max. 5 mm depth of groove. One boring bar can be mounted with inserts in 3-6 mm widths. The initial major diameter groove is limited by the insert geometry in each size. After initial groove, face recessing outward or toward center is not limited by insert geometry.

Boring, Face Grooving & Face Recessing Capacity Boring B Min.=F+d/2+W/2+2G

Face Grooving D Min.=2F+d+W-B+2G

Face Recessing P Min.=2F+d-W-B+2G

5max

Bmin.

(1)

G(1)

G(1) Dmin.

Pmin.

The minimum recommended value for clearance (G) is 0.5 mm.

Spare Parts Designation HFIR/L 25MC HFIR/L 32MC HFIR/L 40MC

Screw

Key

SR M5X16DIN912 SR M6X20DIN912 SR M6X20DIN912

HW 4.0 HW 5.0 HW 5.0

Seal

PL 25 PL 32 PL 40

E33

CR HFIR/L-M

Cartridges for Face Grooving and Turning 25

Tmax-a

W Designation CR HFIR-16M CR HFIR-20M

Right-hand shown

W min

W max

Tmax-a

3.00 3.00

6.00 6.00

16.0 20.0

20.0 24.0

67.00 72.00

20.0 24.0

5.00 5.00

• Used for shallow internal face machining to max. 5 mm depth of groove • Inserts in 3-6 mm widths can be mounted on the cartridges • Only DGN & GRIP 4..-6.. inserts can be used with the right-hand tools For inserts, see pages: HFPR/L (E35) • HFPR/L (Full Radius) (E35) • GRIP (E36) • GRIP (Full Radius) (E37) • DGN/DGNC/DGNM-C (E37) • DGN/DGNM-J/JS/JT (E38) • DGN-UT/UA (D27) • DGN-W (D25).

CR-HFIR/L-M

Assembly Dimensions

45º

Designation CR HFIR/L-16M CR HFIR/L-20M

E34

L1(1)

F(2)

Rmax.

Assembly Screw(3)

25 30

8 10

20 24

6 6

M8X30 M8X30

(1)

L adjustment ± 1.

(2)

F adjustment +0.3 -0

(3)

Assembly screws ISO 7380 are recommended.

Spare Parts

Rear Adjusting Screw

Designation

Upper Locking Screw

Key

CR HFIR-16M

SR M5X20DIN912

HW 4.0

SR 76-1401

CR HFIR-20M

SR M5X20DIN912

HW 4.0

SR 76-1401

ISCAR

Assembly Screw

Screw

Side Adjustment Screw SR M4X10DIN916

SR M4X10DIN913

Hex Key HW 2.0 HW 2.0

HFPR/L

Utility, Double-Ended, Face Machining Inserts

±0.1

19 Ref.

7°

M No depth penetration limit

Dimensions

IC5010

IC428

IC20

IC808

51.5 73.7 170.0 -

IC9015

25.6 24.1 21.0 20.8

IC8250

2.1 2.8 3.4 4.0

IC9054

0.30 0.40 0.40 0.40

D1 min D1 max

IC354

IC830

R±0.05

IC328

Designation W±0.05 HFPR/L 3003 3.00 HFPR/L 4004 4.00 HFPR/L 5004 5.00 HFPR/L 6004 6.00

Recommended Machining Data

Tough Ö Hard

(mm)

f facegroove

(mm/rev)

f face-turn

0.30-1.50 0.40-2.00 0.50-2.50 0.40-3.00

0.08-0.20 0.10-0.24 0.12-0.24 0.12-0.28

0.10-0.20 0.15-0.25 0.15-0.35 0.15-0.40

(mm/rev)

• For cutting speed recommendations and user guide, see pages E52-68. For tools, see pages: C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HFFR/L-T (E22) • HFHPR/L-M (E27) • HFHR/L-3T (E17) • HFHR/L-4T (E18) • HFHR/L-5T (E19) • HFHR/L-6T (E20) • HFHR/L-M (E26) • HFIR/L-MC (E33) • HFPAD-4 (E21) • HFPAD-5 (E21) • HFPAD-6 (E22) • IM-HFIR/L-MC (G29).

HFPR/L (Full Radius)

Utility Double-Ended Full Radius, Face Machining Inserts

±0.1

19 Ref.

7°

M No depth penetration limit.

Dimensions

IC5010

IC428

IC20

IC8250

IC808

51.5 73.7 170.0 -

IC9015

25.6 24.1 22.1 20.8

IC9054

2.1 2.8 3.4 4.0

D1 min D1 max

IC354

IC830

Designation W±0.05 R±0.05 1.50 HFPR/L 3015 3.00 2.00 HFPR/L 4020 4.00 2.50 HFPR/L 5025 5.00 3.00 HFPR/L 6030 6.00

Recommended Machining Data

Tough Ö Hard

(mm)

f facegroove

(mm/rev)

f face-turn

0.00-1.50 0.00-2.00 0.00-2.50 0.00-3.00

0.08-0.20 0.10-0.24 0.12-0.24 0.12-0.28

0.12-0.20 0.15-0.25 0.15-0.35 0.20-0.40

(mm/rev)

E35

GRIP

Utility Double-Ended Inserts, for External, Internal and Face Machining ±0.1

lRef. R

W No depth penetration limit

Dimensions

W±0.05

R±0.05

3.00 3.00 3.18 4.00 4.00 4.76 5.00 5.00 6.00 6.00 6.35

0.20 0.30 0.40 0.20 0.40 0.80 0.50 0.80 0.50 0.80 0.80

16.00 16.00 16.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00 19.00

2.3 2.3 2.3 2.8 2.8 3.1 3.3 3.4 4.2 4.2 4.2

IC830 IC8250 IC418 IC808 IC908 IC5010 IC807

Designation GRIP 3002Y GRIP 3003Y GRIP 318-040Y GRIP 4002Y GRIP 4004Y GRIP 476-080Y GRIP 5005Y GRIP 5008Y GRIP 6005Y GRIP 6008Y GRIP 635-080Y

Recommended Machining Data

Tough Ö Hard

l l

l l l l

l l

l l l l l l l

l l

l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l l

f turn

f groove

f facegroove

f face-turn 0.10-0.20 0.10-0.20 0.10-0.20 0.15-0.30 0.15-0.30 0.15-0.30 0.15-0.35 0.15-0.35 0.15-0.40 0.15-0.40 0.15-0.40

(mm)

(mm/rev)

0.25-1.80 0.40-1.80 0.50-1.90 0.25-2.40 0.50-2.40 1.00-2.80 0.60-3.00 1.00-3.00 0.60-3.60 1.00-3.60 1.00-3.80

0.14-0.18 0.15-0.19 0.17-0.22 0.16-0.21 0.18-0.24 0.21-0.33 0.20-0.30 0.23-0.35 0.22-0.36 0.24-0.42 0.25-0.44

0.07-0.11 0.07-0.11 0.07-0.12 0.09-0.14 0.09-0.15 0.10-0.20 0.11-0.20 0.11-0.21 0.13-0.23 0.13-0.25 0.14-0.27

0.08-0.20 0.08-0.20 0.08-0.20 0.10-0.24 0.10-0.24 0.10-0.24 0.12-0.24 0.12-0.24 0.12-0.28 0.12-0.28 0.12-0.28

(mm/rev)

• For cutting speed recommendations and user guide, see pages E52-68. For tools, see pages: C#-HELIR/L (G10) • C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • DGAD/HGAD (D22) • DGFH (B13) • DGFS (D12) • DGTR/L (D18) • HELIIR/L (B93) • HELIR/L (B11) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HFFR/L-T (E22) • HFHR/L-4T (E18) • HFHR/L-5T (E19) • HFIR/L-MC (E33) • HFPAD-3 (E20) • HFPAD-4 (E21) • HFPAD-5 (E21) • HFPAD-6 (E22) • HGAER/L-3 (E24) • HGAIR/L-3 (E30) • HGFH (B12) • HGHR/L-3 (E16) • HGPAD (B12) • IM-HFIR/L-MC (G29).

The Twisted Insert for Face Machining

The double-ended, twisted insert body makes it possible to machine to depths much larger than insert length. Unique chipformer for controlled chip flow in axial and radial directions. The rear angle is slanted in relation to the frontal edge so it does not come into contact with the machined groove surface, as tool penetrates deeply into the workpiece.

E36

ISCAR

GRIP (Full Radius)

Utility Double-Ended Full Radius Inserts, for External, Internal and Face Machining ±0.1 lRef. 7° W R

M No depth penetration limit.

Dimensions

IC807

2.1 2.3 2.8 3.2 3.4 4.2 4.0

IC5010

16.00 16.00 19.00 19.00 19.00 19.00 19.00

IC908

1.50 1.59 2.00 2.38 2.50 3.00 3.18

IC808

IC418

IC8250

R±0.05

IC830

Designation W±0.05 3.00 GRIP 3015Y GRIP 318-159Y 3.18 4.00 GRIP 4020Y GRIP 476-238Y 4.76 5.00 GRIP 5025Y 6.00 GRIP 6030Y GRIP 635-318Y 6.35

Recommended Machining Data

Tough Ö Hard

f turn

f groove

f facegroove

f face-turn 0.10-0.20 0.10-0.20 0.15-0.30 0.15-0.30 0.15-0.35 0.15-0.40 0.15-0.40

(mm)

(mm/rev)

0.00-1.50 0.00-1.50 0.00-2.00 0.00-2.30 0.00-2.50 0.00-3.00 0.00-3.10

0.18-0.26 0.19-0.28 0.20-0.34 0.21-0.40 0.23-0.42 0.24-0.50 0.25-0.53

0.07-0.13 0.07-0.13 0.09-0.17 0.10-0.20 0.11-0.21 0.13-0.25 0.14-0.27

0.08-0.20 0.08-0.20 0.10-0.24 0.10-0.24 0.12-0.24 0.12-0.28 0.12-0.28

(mm/rev)

DGN/DGNC/DGNM-C

Double-Sided Parting Insert, for Grooving and Parting of Bars, Hard Materials and Tough Applications ±0.1

l Ref.

W DGN

DGNM

Dimensions

IC907

IC807

IC20

19.9 19.8 20.7 20.1 21.0 20.4 18.8 19.0 19.9 19.1 19.1

IC908

18.00 18.00 18.00 18.00 18.00 - (3) - (3) - (3) - (3) - (3) - (3)

IC808

0.20 0.20 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.30 0.35

IC308

0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04

IC30N

2.00 2.20 2.50 3.10 3.10 3.18 4.00 4.00 4.80 5.00 6.35

Tmax-r l Ref.

IC354

IC1028

W±toler

IC830

Recommended Machining Data

Tough Ö Hard

IC328

Designation DGN 2002C DGN 2202C DGN 2502C DGN 3102C DGNC 3102C (1) DGNM 3202C (2) DGN 4003C DGNC 4003C (1) DGN 4803C DGN 5003C DGN 6303C

DGNC

l l

f groove

(mm/rev) 0.05-0.16 0.05-0.16 0.08-0.20 0.10-0.25 0.10-0.25 0.10-0.25 0.10-0.30 0.10-0.30 0.12-0.35 0.12-0.35 0.15-0.40

• Feed values for grade IC20 should be decreased by 50% • For cutting speed recommendations and user guide, see pages E52-68. (1)

Inserts with coolant holes, recommended coolant pressure 10 bar minimum (2) Single-ended insert. (3) No depth limit

E37

DGN/DGNM-J/JS/JT

Double-Sided Parting and Grooving Insert for Soft Materials, Parting of Tubes, Small Diameters and Thin-Walled Parts ±0.1

DGN 1002

DGNM

7° R

lRef.

Tmax-r

Dimensions

21.0 15.8 20.9 19.8 19.4 19.8 19.8 19.7 20.1 20.1 21.0 20.3 18.9 18.9 20.4 19.0 19.1

l l

IC907

3.00 15.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 18.00 - (3) - (3) - (3) - (3) - (3) - (3)

IC807

0.16 0.16 0.16 0.20 0.02 0.20 0.20 0.02 0.20 0.20 0.20 0.20 0.30 0.30 0.30 0.30 0.35

IC20

0.02 0.03 0.03 0.03 0.03 0.03 0.03 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04

IC908

1.00 1.40 1.50 2.00 2.20 2.20 2.20 3.10 3.10 3.10 3.18 3.18 4.00 4.00 4.80 5.00 6.35

IC808

l Ref.

IC308

Tmax-r

IC354

IC1028

W±toler

IC830

IC328

Recommended Machining Data

Tough Ö Hard

f groove (mm/rev)

0.02-0.07 0.03-0.12 0.03-0.12 0.04-0.14 0.03-0.08 0.04-0.12 0.04-0.14 0.03-0.10 0.04-0.16 0.05-0.18 0.04-0.16 0.04-0.16 0.05-0.18 0.05-0.18 0.05-0.20 0.05-0.20 0.05-0.25

l l

l l l

l l

Sharp corners (2) Single-ended insert. (3) No depth limit

For tools, see pages: C#-HELIR/L (G10) • C#-HFIR/L-MC (G12) • CR HFIR/L-M (E34) • DGAD-B-D (D23) • DGAD/HGAD (D22) • DGFH (B13) • DGFHL-26B-TR-D (D14) • DGFHR/L (D11) • DGFHR/L-B-D..(R/L) (D13) • DGFS (D12) • DGTR/L (D18) • DGTR/L-B-D-SH (D15) • DGTR/L-B-D-TR (D19) • DGTR/L-B-T-SH (D17) • DGTR/L-B/BC-D (D16) • DGTR/L-BC-T (D19) • HELIR/L (B11) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HFFR/L-T (E22) • HFHR/L-4T (E18) • HFHR/L-5T (E19) • HFHR/L-6T (E20) • HFIR/L-MC (E33) • HFPAD-4 (E21) • HFPAD-5 (E21) • HGPAD (B12) • IM-HFIR/L-MC (G29).

E38

ISCAR

HGPL

Utility Double-Ended Face Machining Insert ±0.1

l Ref.

7° M R W

Dimensions

R±0.05

3.00 3.00 3.00 4.00 4.00 4.00 5.00 5.00 6.00 6.00

2.1 2.3 2.3 2.8 2.8 2.8 3.3 3.3 4.2 4.2

1.50 0.20 0.30 0.20 0.40 2.00 0.50 2.50 0.50 3.00

16.00 16.00 16.00 16.00 19.00 19.00 19.00 19.00 19.00 19.00

l l

IC908

IC08

W±0.03

IC354

IC328

Designation HGPL 3015Y HGPL 3002Y HGPL 3003Y HGPL 4002Y HGPL 4004Y HGPL 4020Y HGPL 5005Y HGPL 5025Y HGPL 6005Y HGPL 6030Y

Recommended Machining Data

Tough Ö Hard

f facegroove

(mm)

(mm/ rev)

f faceturn

0.00-1.50 0.24-1.80 0.36-1.80 0.24-2.40 0.48-2.40 0.00-2.00 0.60-3.00 0.00-2.50 0.60-3.60 0.00-3.00

0.08-0.20 0.08-0.20 0.08-0.20 0.10-0.24 0.10-0.24 0.10-0.24 0.12-0.24 0.12-0.24 0.12-0.28 0.12-0.28

0.12-0.23 0.12-0.23 0.12-0.23 0.16-0.30 0.16-0.30 0.16-0.30 0.20-0.38 0.20-0.38 0.24-0.45 0.24-0.45

(mm/ rev)

• No depth penetration limit • For cutting speed recommendations and user guide, see pages E52-68. For tools, see pages: C#-HFIR/L-MC (G12) • HFAER/L-4T (E24) • HFAER/L-5,6T (E25) • HFAIR/L-4T (E30) • HFAIR/L-5,6T (E32) • HFFR/L-T (E22) • HFHR/L-4T (E18) • HFHR/L-5T (E19) • HFHR/L-6T (E20) • HFIR/L-MC (E33) • HFPAD-3 (E20) • HFPAD-4 (E21) • HFPAD-5 (E21) • HFPAD-6 (E22) • HGAER/L-3 (E24) • HGAIR/L-3 (E30) • HGHR/L-3 (E16) • IM-HFIR/L-MC (G29).

GHFG-R/L-8

Holders for Face Grooving and Turning Along Shafts l2 h

h l1

Tmax-a

GHFG-25-50R-8 b

Right-hand shown

Designation GHFG 25-50R/L-8 GHFG 25-63R/L-8 GHFG 32-63R/L-8

Tmax-a

D1 min(1)

D1 max(2)

25.00 25.00 25.00

50.0 63.0 63.0

64.0 82.0 82.0

25.0 25.0 32.0

150.00 150.00 170.00

22.0 22.0 29.0

• For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GDMM-CC (E46) • GDMY (E44) • GDMY (Full Radius) (E45) • GDMY-F (E45) • GIFG-E (W=8) (E43). For holders, see pages: C#-ASHR/L (G12) • HSK A-WH-ASHR/L-1 (G19) • HSK A63WH-ASHR/L-2 (G20) • HSK A63WH-ASHR/L-3 (G20) • HSK A63WH-ASHR/L-45 (G19) • IM63 XMZ-ASHR/L-1 (G29).

Spare Parts Designation GHFG-R/L-8

Screw

Key

SR M6X25DIN912 UNB.

HW 5.0

E39

GHFGR/L-8

Holders for Face Grooving and Turning l2 Tmax-a

h h4

b W

Designation GHFGR/L 25-80-8 GHFGR/L 32-80-8 GHFGR/L 25-105-8 GHFGR/L 32-105-8 GHFGR/L 25-155-8 GHFGR/L 32-155-8

Right-hand shown

D1 min(1)

D1 max(2)

80.0 80.0 105.0 105.0 155.0 155.0

115.0 115.0 160.0 160.0 510.0 510.0

25.0 32.0 25.0 32.0 25.0 32.0

150.00 170.00 150.00 170.00 150.00 170.00

43.5 43.5 43.5 43.5 43.5 43.5

21.3 28.3 21.3 28.3 21.3 28.3

6.0 6.0 6.0 -

• No limitation to widening groove either way after initial grooving. • Tmax depends on the penetration diameter and the insert. • For user guide see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

Tmax for GHFGR/L (25/32)-80-8 D 80 82 84 86 88 90 96 104 115

GIF 8… 16 17 18 19 20 20 20 20 22

GIFG 8… 23 23 23 23 23 23 23 23 23

GDMY 8… 23 23 23 23 23 23 23 23 23

D 105 114 126 140-160

GIF 8… 21 22 23 24

GIFG 8… 23 23 23 24

GDMY 8… 23 23 24 24

D 155 180 210-510

GIF 8… 24 24 24

GIFG 8… 24 24 24

GDMY 8… 24 24 24

GIPA 8… 20 20 21 21 22 22 22 22 22

GIDA 8… 24 24 24 24 24 24 24 24 24

GIA 8… 16 17 18 19 20 20 20 20 22

GDMM 8CC… 24 24 24 24 24 24 24 24 24

GIA 8… 21 22 23 24

GDMM 8CC… 24 24 24 24

GIA 8… 24 24 24

GDMM 8CC… 24 24 24

Tmax for GHFGR/L (25/32)-105-8 GIPA 8… 23 23 23 23

GIDA 8… 24 24 24 24

Tmax for GHFGR/L (25/32)-155-8

Spare Parts Designation GHFGR/L 25-80-8 GHFGR/L 32-80-8 GHFGR/L 25-105-8 GHFGR/L 32-105-8 GHFGR/L 25-155-8 GHFGR/L 32-155-8

E40

ISCAR

Screw SR SR SR SR SR SR

M6X25DIN912 M6X20DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912 M6X25DIN912

Key UNB. UNB. UNB. UNB. UNB.

HW HW HW HW HW HW

5.0 5.0 5.0 5.0 5.0 5.0

GIPA 8… 23 23 23

GIDA 8… 24 24 24

GHAR/L-8

External Holders for Grooving and Turning Adapters GADR-8 h

h h4 l2

l1 b

f Tmax-r

GAFG-L-8 Designation GHAR/L 25-8 GHAR/L 32-8

GHAR

Right-hand shown

TG(1)

Tmax-r(2)

FG(3)

Tmax-a

25.0 32.0

150.00 170.00

45.0 45.0

14.0 7.0

GADR/L 8 GADR/L 8

25.50 25.50

GAFG...R/L-8 GAFG...R/L-8

25.00 25.00

• Adapters GADR/L-8 for turning and grooving, GAFG-R/L-8 for face-grooving. Adapters to be ordered separately. (2) See specific adapter dimensions (3) Adapters to be ordered separately.

(1)

For tools, see pages: GADR/L-8 (B28) • GAFG-R/L-8 (E42).

Spare Parts Designation GHAR/L-8

Side Locking Screw

Key

SR 14-519

T-20/5

Upper Locking Screw

Key 1

SR M6X25DIN912 UNB.

HW 5.0

GHAPR/L-8

External Holders for Grooving and Turning Perpendicularly Oriented Adapters l1 h

h h4

b Tmax-r GAFG…R-8 Designation GHAPR/L 32-8 (1)

GADL 8

GHAPR

Right-hand shown

TG(1)

Tmax-r(2)

FG(3)

Tmax-a

32.0

155.00

30.0

7.0

GADR/L 8

25.50

GAFG...R/L-8

26.00

Adapters to be ordered separately (2) See specific adapter dimensions (3) Adapters to be ordered separately.

For tools, see pages: GADR/L-8 (B28) • GAFG-R/L-8 (E42).

Spare Parts Designation GHAPR/L 32-8

Side Locking Screw

Key

SR 14-519

T-20/5

Upper Locking Screw

Key 1

SR M6X25DIN912 UNB.

HW 5.0

E41

GAFG-R/L-8

Adapters for Face Machining l1 Tmax-a B1 h1 D1

Tmax

GAFG-...L8 For face grooving

Designation GAFG 80R/L-8 GAFG 105R/L-8 GAFG 155R/L-8

Left-hand shown

D1 min(1)

D1 max(2)

Tmax-a(3)

8.00 8.00 8.00

80.0 105.0 155.0

115.0 160.0 510.0

23.00 25.00 25.00

63.50 63.50 63.50

• No limitation for widening of groove either way after initial grooving • For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter (3) For GIFG-8 & GDMY-8 Tmax=25 mm (.984") for D range.

For inserts, see pages: GDMF (B29) • GDMM-CC (E46) • GDMN (B31) • GDMU (B31) • GDMY (E44) • GDMY (Full Radius) (E45) • GDMY-F (E45) • GIA-K (Long Pocket) (E44) • GIF (Long Pocket) (B43) • GIF-E (W=8,10 Full Radius) (B38) • GIF-E (W=8,10) (B35) • GIFG-E (W=8) (E43) • GIPA/GIDA 8 (Full Radius) (B48). For holders, see pages: C#-GHAD-8 (G8) • C#-GHAPR/L-8 (G8) • GHAPR/L-8 (B27) • GHAR/L-8 (B27) • IM-GHAD-8 (G27) • IM-GHAPR/L-8 (G28).

CGFG 51-P8

Blades for Face Machining, Carry 8 mm Inserts

Tmax-a

h1 A2

Left-hand shown

Designation CGFG 51-180R/L-P8 CGFG 51-240R/L-P8 CGFG 51-320R/L-P8 CGFG 51-440R/L-P8 CGFG 51-700R/L-P8

D1 min(1)

D1 max(2)

Tmax-a

8.00 8.00 8.00 8.00 8.00

180.0 240.0 320.0 440.0 700.0

240.0 320.0 440.0 700.0 1500.0

70.00 80.00 90.00 100.00 120.00

200.00 210.00 220.00 230.00 250.00

60.0 70.0 80.0 90.0 100.0

27.5 26.0 24.5 22.5 20.0

• For user guide, see pages E52-68. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GIMF (B29) • GIMM 8CC (E46) • GIMY (B30) • GIMY (Full Radius) (B32) • GIMY-F (B34). For holders, see pages: SGTBK (F3) • SGTBU/SGTBN (F2).

Spare Parts Designation CGFG 51-P8

E42

ISCAR

Screw

Key

SR M4-2052

HW 3.0

GIFG-E (W=8)

Inserts for Deep Face Grooving and Turning

±0.1

30 Ref.

Tmax-a

6.4 R

Dimensions

R±0.05

D1 min

Tmax-a

8.00 8.00

0.80 1.20

50.0 50.0

25.00 25.00

6.0 6.0

IC20

W±0.02

Recommended Machining Data

IC635

Designation GIFG 8.00E-0.80 GIFG 8.00E-1.20

Tough Ö Hard

f face-groove

0.15-0.25 0.15-0.25

(mm/rev)

• For cutting speed recommendations, see pages E52-68. For tools, see pages: GAFG-R/L-8 (E42) • GHFG-R/L-8 (E39) • GHFGR/L-8 (E40).

GIF-E (W=8,10)

Precision Double-Ended Inserts for Turning and Grooving

±0.025

30 Ref.

7°

6.4

M W R

Dimensions

IC807

IC806

27.00 27.00 27.00 27.00 27.00

IC5010

6.0 6.0 6.0 8.0 8.0

IC428

0.40 0.80 1.20 0.80 1.20

IC20

8.00 8.00 8.00 10.00 10.00

M Tmax-r

IC808

R±0.05

IC8250

W±0.02

IC830

Designation GIF 8.00E-0.40 GIF 8.00E-0.80 GIF 8.00E-1.20 GIF 10.00E-0.80 GIF 10.00E-1.20

Recommended Machining Data

Tough Ö Hard

l l

f turn

(mm)

(mm/ rev)

f groove

0.50-4.80 1.00-4.80 1.45-4.80 1.00-6.00 1.45-6.00

0.29-0.48 0.32-0.56 0.32-0.62 0.35-0.65 0.35-0.72

0.18-0.31 0.18-0.34 0.18-0.34 0.22-0.40 0.22-0.40

(mm/ rev)

• Dmin for internal machining = 65 mm (2.26") • For cutting speed recommendations and user guide, see pages E52-68. For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

E43

GIA-K (Long Pocket)

Flat Top Precision Double-Ended Inserts with T-Land, for Machining Cast Iron ±0.025

30 Ref.

15° 7°

6.4 M

W R

Dmin= 80 mm

Dimensions

8.00 8.00

R±0.05 0.80 1.20

Tmax-r

6.0 6.0

D1 min

25.00 25.00

160.0 160.0

IC5010

W±0.02

IC428

Designation GIA 8.00K-0.80 GIA 8.00K-1.20

Recommended Machining Data

Tough Ö Hard

f turn

(mm)

(mm/rev)

1.00-4.80 1.45-4.80

0.36-0.64 0.36-0.70

f groove

(mm/rev) 0.18-0.38 0.18-0.38

• Dmin for internal machining = 65 mm (2.26") • For cutting speed recommendations and user guide, see pages E52-68. For tools, see pages: C#-GHDR/L (G11) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

GDMY

Utility Double-Ended Inserts, for Turning and Grooving

±0.1 Tmax-a D1

30 Ref. 7°

6.4

W M

Dimensions

6.0

50.0 27.00

IC5010

0.80

Tmax-r

IC428

8.00

min

IC20

IC808

R±0.05

IC8250

W±0.05

IC830

Designation GDMY 808

Recommended Machining Data

Tough Ö Hard

f turn ap

(mm)

For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFG-R/L-8 (E39) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

ISCAR

f groove

(mm/ rev)

1.00-4.80 0.32-0.56 0.18-0.34

• Dmin for internal machining = 65 mm (2.26") • For cutting speed recommendations and user guide, see pages E52-68.

E44

(mm/ rev)

GDMY (Full Radius)

Utility Double-Ended Full Radius Inserts for Grooving and Profiling ±0.1

30 Ref.

Tmax-a

7°

6.4

R Dimensions

IC806

5.6

IC5010

4.00

Tmax-r

IC428

8.00

min

IC20

IC808

R±0.05

IC8250

W±0.05

IC830

Designation GDMY 840

Recommended Machining Data

Tough Ö Hard

50.0 25.00

f turn ap

(mm)

f groove

(mm/ rev)

0.00-4.00 0.32-0.67 0.18-0.34

• Can cut arcs to 250° • Dmin for internal machining = 65mm (2.26") • For cutting speed recommendations and user guide, see pages E52-68. For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDKR/L (C10) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFG-R/L-8 (E39) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

GDMY-F

Utility Double-Ended Inserts, for Grooving and Profiling Ductile Materials

30 Ref.

±0.1

6.3 Ref.

7º W R

Dimensions

R±0.05

Tmax-r

8.00

4.00

5.6

25.00

Recommended Machining Data

IC908

W±0.05

IC808

Designation GDMY 840F

Tough Ö Hard

(mm)

(mm/rev)

0.00-4.00

0.32-0.67

0.18-0.34

f turn

f groove

• Dmin for internal applications =65 mm (2.56") • For cutting speed recommendations and user guide, see pages E52-68. For tools, see pages: C#-GHDR/L (G11) • CGHN-8-10D (B28) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFG-R/L-8 (E39) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

E45

GIMM 8CC

Single-Ended Utility Insert for External Rough Grooving and Side Turning with a Frontal Chip Splitter ±0.1 f.

15.3 Re

W R

Dimensions

W±0.05

R±0.05

IC808

IC908

Designation GIMM 8CC

Recommended Machining Data

Tough Ö Hard

f face-groove

8.00

0.80

5.8

0.30-0.45

(mm/rev)

• For cutting speed recommendations, see pages E52-68. For tools, see pages: CGFG 51-P8 (E42) • CGHN-P8 (B25) • CGHR/L-P8DG (B25) • GHDR/L (Short Pocket) (B19) • GHGR/L (B21).

GDMM-CC

Single-Ended Utility Insert for External Rough Grooving and Side Turning with a Frontal Chip Splitter 29.95 Ref. R

Dimensions

W±0.05

R±0.05

IC830

IC354

IC808

IC907

Designation GDMM 8CC

Recommended Machining Data

Tough Ö Hard

f face-groove

8.00

0.80

5.6

0.30-0.45

(mm/rev)

• For cutting speed recommendations, see pages E52-68. For tools, see pages: C#-GHDR/L (G11) • GADR/L-8 (B28) • GAFG-R/L-8 (E42) • GHDR/L (Long Pocket) (B26) • GHDR/L-JHP (Long Pocket) (B26) • GHFG-R/L-8 (E39) • GHFGR/L-8 (E40) • GHIR/L (W=7.0-8.3) (B93).

E46

ISCAR

SGFFR/L

Face Grooving Integral Shank Tools

Tmax-a

W h

Left-hand shown

Designation SGFFR/L 20-25-2 SGFFR/L 20-30-2 SGFFR/L 20-35-2 SGFFR/L 20-45-2 SGFFR/L 20-60-2 SGFFR/L 25-25-2 SGFFR/L 25-30-2 SGFFR/L 25-35-2 SGFFR/L 25-45-2 SGFFR/L 25-60-2 SGFFR/L 20-30-3 SGFFR/L 20-35-3 SGFFR/L 20-40-3 SGFFR/L 20-46-3 SGFFR/L 20-55-3 SGFFR/L 20-80-3 SGFFR 20-65-3 SGFFR/L 25-30-3 SGFFR/L 25-35-3 SGFFR/L 25-40-3 SGFFR/L 25-55-3 SGFFR/L 25-80-3 SGFFR 25-46-3 SGFFR 25-65-3 SGFFR/L 20-35-4 SGFFR/L 20-45-4 SGFFR/L 20-60-4 SGFFR 20-80-4 SGFFR/L 25-35-4 SGFFR/L 25-45-4 SGFFR/L 25-60-4 SGFFR/L 25-80-4 SGFFR/L 20-40-5 SGFFR/L 20-50-5 SGFFR/L 20-75-5 SGFFR/L 25-100-5 SGFFR/L 25-40-5 SGFFR/L 25-50-5 SGFFR/L 25-70-5 SGFFR/L 20-60-6 SGFFR 20-45-6 SGFFR/L 25-100-6 SGFFR/L 25-45-6 SGFFR/L 25-60-6 SGFFR/L 25-75-6

Tmax-a

D1 min(1)

D1 max(2)

Inserts

2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 2.10 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00 6.00

20.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 25.0 20.0 20.0 20.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 25.0 25.0 25.0 20.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 20.0 20.0 20.0 25.0 25.0 25.0 25.0 20.0 20.0 25.0 25.0 25.0 25.0

13.00 14.00 16.00 20.00 20.00 13.00 14.00 16.00 20.00 20.00 16.00 18.00 20.00 22.00 22.00 24.00 23.00 16.00 18.00 20.00 24.00 26.00 22.00 25.00 20.00 25.00 25.00 25.00 20.00 25.00 26.00 26.00 22.00 25.00 26.00 30.00 22.00 26.00 28.00 25.00 25.00 30.00 25.00 30.00 30.00

25.0 29.0 35.0 45.0 60.0 25.0 29.0 35.0 45.0 60.0 30.0 34.4 40.0 46.0 54.0 79.0 64.0 30.0 34.4 40.0 54.0 79.0 46.0 64.0 35.0 44.0 57.0 79.0 35.0 44.0 57.0 79.0 40.0 50.0 74.0 100.0 40.0 50.0 69.0 57.0 44.0 100.0 44.0 57.0 75.0

30.0 36.0 46.0 61.0 80.0 30.0 36.0 46.0 61.0 80.0 35.0 40.6 47.0 55.0 65.0 100.0 80.0 35.0 40.6 47.0 65.0 100.0 55.0 80.0 45.0 58.0 80.0 130.0 45.0 58.0 80.0 130.0 52.0 75.0 130.0 180.0 52.0 71.0 102.0 90.0 58.0 180.0 58.0 77.0 102.0

0.0 0.0 0.8 0.8 0.8 0.0 0.0 0.8 0.8 0.8 0.0 0.0 0.0 0.0 1.2 0.7 1.0 0.0 0.0 0.0 1.2 0.7 0.0 1.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

120.00 120.00 120.00 120.00 120.00 130.00 130.00 130.00 130.00 130.00 120.00 120.00 120.00 120.00 120.00 120.00 120.00 130.00 130.00 130.00 130.00 130.00 130.00 130.00 120.00 120.00 120.00 120.00 150.00 150.00 150.00 150.00 120.00 120.00 120.00 150.00 150.00 150.00 150.00 120.00 120.00 150.00 150.00 150.00 150.00

GFF 2R/L GFF 2R/L GFF 2N GFF 2N GFF 2N GFF 2N GFF 2N GFF 2N GFF 2N GFF 2N GFF 3R/L GFF 3R/L GFF 3R/L GFF 3R/L GFF 3N GFF 3N GFF 3N GFF 3R/L GFF 3R/L GFF 3R/L GFF 3N GFF 3N GFF 3R/L GFF 3N GFF 4N GFF 4N GFF 4N GFF 4N GFF 4N GFF 4N GFF 4N GFF 4N GFF 5N GFF 5N GFF 5N GFF 5N GFF 5N GFF 5N GFF 5N GFF 6N GFF 6N GFF 6N GFF 6N GFF 6N GFF 6N

• Important: Apply R.H. insert on R.H. tool and L.H. insert on L.H. tool. Neutral insert only as indicated. (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GFF-N (E50) • GFF-R/L (E50).

Spare Parts Designation SGFFR/L...-2 SGFFR/L...-3, 4, 5, 6

Extractor ESG 0.5 ESG 1

E47

SGFFA

Reinforced Face Grooving Blades, for Standard Tool Blocks h2 B1 D1

Tmax-a

Designation SGFFA 25-R/L-2 SGFFA 30-R/L-2 SGFFA 35-R/L-2 SGFFA 45-R/L-2 SGFFA 60-R/L-2 SGFFA 80-R/L-2 SGFFA 30-R/L-3 SGFFA 35-R/L-3 SGFFA 40-R/L-3 SGFFA 46-R/L-3 SGFFA 55-R/L-3 SGFFA 65-R/L-3 SGFFA 80-R/L-3 SGFFA 35-R/L-4 SGFFA 45-R/L-4 SGFFA 60-R/L-4 SGFFA 80-R/L-4 SGFFA 40-R/L-5 SGFFA 50-R/L-5 SGFFA 70-R/L-5 SGFFA 100-R/L-5 SGFFA 45-R/L-6 SGFFA 60-R/L-6 SGFFA 75-R/L-6 SGFFA 100-R/L-6 SGFFA 150-R/L-6

Right-hand shown

Tmax-a

D1 min(1)

D1 max(2)

2.10 2.10 2.10 2.10 2.10 2.10 3.00 3.00 3.00 3.00 3.00 3.00 3.00 4.00 4.00 4.00 4.00 5.00 5.00 5.00 5.00 6.00 6.00 6.00 6.00 6.00

13.00 14.00 16.00 20.00 20.00 20.00 19.00 20.00 22.00 24.00 25.00 26.00 28.00 25.00 25.00 28.00 30.00 25.00 28.00 30.00 35.00 25.00 30.00 35.00 40.00 40.00

25.0 29.0 35.0 45.0 60.0 79.0 30.0 34.4 40.0 46.0 54.0 64.0 79.0 35.0 44.0 57.0 79.0 40.0 50.0 69.0 100.0 44.0 57.0 75.0 100.0 149.0

30.0 36.0 46.0 61.0 80.0 102.0 35.0 40.6 47.0 55.0 65.0 80.0 100.0 45.0 58.0 80.0 130.0 52.0 71.0 102.0 180.0 58.0 77.0 102.0 150.0 250.0

32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0

0.0 0.0 0.8 0.8 0.8 0.8 0.0 0.0 0.0 0.0 1.2 1.0 0.7 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0

80.00 80.00 80.00 80.00 80.00 80.00 90.00 90.00 90.00 90.00 90.00 90.00 95.00 90.00 90.00 95.00 95.00 90.00 95.00 95.00 100.00 90.00 95.00 100.00 105.00 105.00

• Important: Apply R.H. insert on R.H. tool and L.H. insert on L.H. tool. Neutral insert only as indicated. • B1 dimension links blades and blocks (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GFF‑N (E50) • GFF‑R/L (E50). For holders, see pages: SGTBF (F4) • SGTBU/SGTBN (F2) • UBHCR/L (F4).

Spare Parts Designation SGFFA...-2 SGFFA...-3, 4, 5, 6

E48

ISCAR

Extractor ESG 0.5 ESG 1

SGFFH

Face Grooving Blades W

Tmax-a

B1 D1

B1 A2 SGFFH..L-6

Designation SGFFH 35-R/L-2 SGFFH 45-R/L-2 SGFFH 60-R/L-2 SGFFH 80-R/L-2 SGFFH 100-R/L-2 SGFFH 75-R/L-3 SGFFH 90-R/L-3 SGFFH 120-R/L-3 SGFFH 80-R/L-4 SGFFH 150-R/L-4 SGFFH 80-R/L-5 SGFFH 150-R/L-5 SGFFH 90-R/L-6 SGFFH 150-R/L-6

A2 SGFFH..R-6

Tmax-a

D1 min(1)

D1 max(2)

2.10 2.10 2.10 2.10 2.10 3.00 3.00 3.00 4.00 4.00 5.00 5.00 6.00 6.00

20.00 20.00 20.00 20.00 20.00 20.00 20.00 25.00 30.00 30.00 32.00 35.00 32.00 35.00

35.0 45.0 60.0 79.0 101.0 65.0 90.0 120.0 80.0 150.0 80.0 150.0 90.0 148.0

46.0 61.0 80.0 102.0 132.0 92.0 122.0 160.0 155.0 500.0 162.0 600.0 150.0 700.0

0.8 0.8 0.8 0.8 0.0 1.0 0.2 0.0 2.5 2.5 0.0 0.0 0.0 0.0

32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0 32.0

5.2 5.2 5.2 4.0 4.0 5.2 5.2 5.2 5.2 5.2 5.2 5.2 8.0 5.2

150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00 150.00

• Important: Apply R.H. insert on R.H. tool and L.H. insert on L.H. tool. Neutral insert only as indicated. • B1 dimension links blades and blocks (1)

Minimum penetration diameter (2) Maximum penetration diameter

For inserts, see pages: GFF‑N (E50). For holders, see pages: SGTBF (F4) • SGTBK (F3) • SGTBU/SGTBN (F2) • UBHCR/L (F4).

Spare Parts Designation SGFFH...-2 SGFFH...-3, 4, 5, 6

Extractor ESG 0.5 ESG 1

E49

GFF-R/L

SELF-GRIP Face Grooving Inserts

Tmax-a 7° D1

W R

Dimensions

D1 min

D1 max

2.10 3.00

0.20 0.30

25.0 30.0

36.0 55.0

IC20

R±0.05

IC354

W±0.10

IC635

Designation GFF 2R/L GFF 3R/L

Recommended Machining Data

Tough Ö Hard

f face-groove

0.03-0.13 0.03-0.15

(mm/rev)

For tools, see pages: SGFFA (E48) • SGFFR/L (E47).

GFF-N

Face Grooving Inserts

7°

Tmax-a

R D1

Dimensions

D1 min

2.10 3.00 4.00 5.00 6.00

0.20 0.30 0.25 0.25 0.25

35.0 54.0 35.0 40.0 44.0

For tools, see pages: SGFFA (E48) • SGFFH (E49) • SGFFR/L (E47).

E50

ISCAR

IC20

R±0.05

IC354

W±0.10

IC635

Designation GFF 2N GFF 3N GFF 4N GFF 5N GFF 6N

Recommended Machining Data

Tough Ö Hard

f face-groove

0.03-0.13 0.03-0.15 0.04-0.18 0.05-0.18 0.05-0.20

l l

(mm/rev)

PENTA 34F-R/L

Pentagonal Inserts for Face Grooving and Recessing ±0.025 Tmax.

Tmax-a

D1 min

D1 min R

L Recommended Machining Data

Designation PENTA 34F239-0.15-22R/L PENTA 34F247-0.20-22R/L PENTA 34F300-0.40-22R/L PENTA 34F400-0.40-22R/L

W±0.02

Tmax-a

D1 min

2.39 2.47 3.00 4.00

0.15 0.20 0.40 0.40

5.00 5.00 5.00 5.00

22.0 22.0 22.0 22.0

IC908

Dimensions

f face-groove

(mm/rev) 0.08-0.12 0.08-0.12 0.08-0.15 0.08-0.15

l l l l

• For cutting speed recommendations, see pages E52-68. For tools, see pages: PCADR/L (B55) • PCHBR/L (B56) • PCHPR/L (E51) • PCHR/L-34 (B54).

PCHPR/L

Facing, Grooving, Parting and Recessing Perpendicular Holders for Inserts with 5 Cutting Edges l2

Tmax-a h

h h4 l1

F1 b

Designation PCHPR/L 16-24 PCHPR/L 20-24 PCHPR/L 25-24 PCHPR/L 20-34 PCHPR/L 25-34 (1)

Lock Right-hand shown

W min

W max

Tmax-a(1)

16.0 20.0 25.0 20.0 25.0

0.50 0.50 0.50 1.40 1.40

3.20 (2) 3.20 (2) 3.20 (2) 4.00 4.00

1.5 (3) 1.5 (3) 1.5 (3) 1.9 1.9

23.5 28.0 33.0 34.0 34.0

120.00 120.00 135.00 120.00 135.00

11.5 11.5 11.5 15.0 15.0

6.0 -

6.50 6.50 6.50 10.00 10.00

For specific information, refer to insert data. (2) Valid for inserts with W<3.2 mm (3) Up to 6.2 mm width may be ordered on request.

Spare Parts Designation PCHPL 16-24 PCHPR 16-24 PCHPL 20-24 PCHPR 20-24 PCHPL 25-24 PCHPR 25-24 PCHPR/L 20-34 PCHPR/L 25-34

Screw

Key

SR SR SR SR SR SR SR SR

T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5 T-20/5

16-212-01397 16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397L 16-212-01397 16-212-01397

E51

USER GUIDE

Clamping the Insert

• •

Clamping an insert correctly into the holder is necessary for stable machining. Be sure that the seat is clean of dirt and swarf. At the first stage of clamping, ease the insert gently into place. Make sure that the prismatic surfaces match.

• Screw Clamping Torque Insert Width

Nxm

4-5

5-6

6-7

6/8

7-9

CGFG 51...

4-6

The unique chipformer is designed for deep grooving and face turning both toward and away from center, with excellent chip formation.

HELIFACE HFPR/L & HGPL Type For general use in turning & grooving on all kinds of materials. Use for deep grooving in low-to-medium feeds 0.04-0.15 mm/rev. Min grooving dia. 12 mm.

E52

ISCAR

HELI-GRIP GRIP...Y Type The “all in one” insert: for parting, external grooving and turning, internal grooving and turning, face grooving and turning.

DO-GRIP DGN...C Type For grooving operations only. Strong cutting edge for hard materials and tough applications in feeds 0.1-0.2 mm/rev.

DO-GRIP DGN...J Type For grooving operations only. Positive rake, for soft materials in low-to-medium feeds 0.05-0.15 mm/rev.

USER GUIDE Face Machining Guide

Tool Selection - Follow these recommendations to choose the right tool for high peformance. Choose the widest possible insert and tool, according to the cutting width and geometry to be machined. W

Choose the shortest tool blade overhang, according to the maximum depth required.

T max

Dmin

Minor Diameter

Choose the tool range with the largest diameter, depending on the initial grooving diameter required in the application.

Major Diameter

Remark: On integral shank tools the given range refers to the holder capacity.

Tool Adjustment - Prior to machining, check and adjust the following tool positions. Check the cutting edge height at center line, machine in light turning down to center, and check for burr.

Check parallelism of cutting edge and the machined surface. Correct position can guarantee good surface quality when face turning in both directions.

// 0.015 4 mm

E53

USER GUIDE Face Machining Guide

Recommended machining sequence in roughing operation using multifunction Heliface tools.

Note: When face grooving, reduce the speed by 40% in relation to that used in face turning.

E54

ISCAR

Groove at the initial diameter up to the depth of cut selected for next step in face turning.

Continue with face turning away from center.

After rapid positioning back into initial groove, continue with face turning to center.

USER GUIDE Optimizing the Machining Sequence

Recommended machining sequence using multifunction tools.

Groove at the initial diameter to the final depth of groove and continue face turning away from center to the tangential point on the radius.

Finish major diameter toward the bottom and generate the radius.

Position the tool in rapid movement in the initial groove, continue face turning to center, without touching the machined roughing steps on the wall.

Finish boring the minor diameter to the bottom, up to final depth.

Note: When face grooving, reduce the speed by 40% in relation to that used in face turning.

E55

USER GUIDE The Multifunction Advantage

E56

ISCAR

The HELIFACE internal boring bar HFIR/L MC type with internal coolant can replace the three different ISO tools and shorten machining time by 20%.

A single multifunction tool machines the whole part: grooving, face turning and chamfering, replacing three ISO tools and reducing machining time by 40%.

A single integral HELIFACE tool HFHPL-M replaces three ISO tools and reduces machining time by 50%.

USER GUIDE The Multifunction Advantage

This workpiece was machined using three different conventional tools.

An indexable drill for bottom drilling.

A standard internal boring bar with trigon insert for roughing and finishing.

A standard internal boring bar with trigon insert for bottom machining. This operation requires a small diameter shank and long overhang.

The HELIFACE Solution

The HELIFACE internal boring bar HFIR/L MC type with internal coolant can replace the three different ISO tools and shorten machining time by 20%.

E57

USER GUIDE The Multifunction Advantage

This part was machined using three different conventional tools.

The HELIFACE Solution

A single integral HELIFACE tool HFHPL-M replaces three ISO tools and reduces machining time by 50%.

E58

ISCAR

A standad ISO tool for external turning.

A boring bar for face turning and chamfering.

A face grooving tool for grooving, recessing and chamfering.

USER GUIDE Insert Replacement EDG 33B The New Eccentric Extractor

Simple to operate; controlled rotation requires low force; guarantees limited upper jaw movement and secures maximum load on blade. Two extractor pins are placed in the two holes in the holder blades. Indexing Place the EDG extractor in the holes 1- Hold the extractor against the tool. 2- Rotate the eccentric handle to lift the upper jaw.

Grade Selection for Facing Applications Material Groups

ISO P 1 - 11

ISO H 38 - 41

Steel

Hard Steel

Harder

IC808

Harder

IC808

IC354

IC830 IC20 Tougher

ISO S 31 - 37

ISO K 15 - 20

ISO N 21 - 28

High Temp

Cast Iron

Nonferrous

Harder

IC808

IC5010

IC8250

IC8250 FACING

ISO M 12 - 14 Stainless Steel

Tougher

IC20 IC20

IC428

IC830 Tougher

Tougher

Tougher ^ First choice

E59

USER GUIDE Machining Data for Face Machining Tensile Hardness Material Strength [N/mm2] ISO Material Condition HB No.

< 0.25 %C

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

>= 0.25 %C < 0.55 %C >= 0.55 %C

Annealed Quenched and tempered Annealed Quenched and tempered

650 850 750 1000

190 250 220 300

2 3 4 5

Annealed Quenched and tempered

600 930 1000 1200

200 275 300 350

6 7 8 9

Annealed Quenched and tempered

680 1100

200 325

10 11

Ferritic/martensitic Martensitic Austenitic

680 820 600

200 240 180

12 13 14

Ferritic/pearlitic Pearlitic Ferritic Pearlitic Ferritic Pearlitic

180 260 160 250 130 230

15 16 17 18 19 20

Not cureable Cured Not cureable Cured High temperature Free cutting Brass Electrolitic copper Duroplastics, fiber plastics Hard rubber

60 100 75 90 130 110 90 100

21 22 23 24 25 26 27 28 29 30

Annealed Cured Annealed Cured

200 280 250 350

31 32 33 34

RM 400 RM 1050

320

35 36 37

High alloyed steel, cast steel, and tool steel

E60

Low alloy steel and cast steel (less than 5% all elements)

Stainless steel and cast steel

Grey cast iron (GG) Ductile cast iron (nodular GGG) Malleable cast iron

Aluminumwrought alloy Aluminum-cast, alloyed Copper alloys Non-metallic

High temp. alloys

Titanium and Ti alloys

<=12% Si >12% Si >1% Pb Fe based Ni or Co based

Cast Alpha+beta alloys cured

Hardened steel Chilled cast iron

Hardened Hardened Cast

55 HRc 60 HRc 400

38 39 40

Hardened

55 HRc

Cast iron

ISCAR

USER GUIDE

Material Groove-Turn, Profiling No.

IC228/528

IC830

IC354

IC808

IC8250

1 2 3 4 5 6 7 8 9 10 11

80 - 100 70 - 90 60 - 80 60 - 90 50 - 80 60 - 90 50 - 80 50 - 70 40 - 70 70 - 90 40 - 70

90 - 110 70 - 100 60 - 90 60 - 100 50 - 80 60 - 100 50 - 90 50 - 80 40 - 70 70 - 100 40 - 70

70 - 100 60 - 90 50 - 80 60 - 80 50 - 70 60 - 80 50 - 70 50 - 70 40 - 60 60 - 90 40 - 60

120 - 160 100 - 140 80 - 130 90 - 140 70 - 120 90 - 140 70 - 120 70 - 110 60 - 100 100 - 140 60 - 100

170 - 220 150 - 200 120 - 180 130 - 190 100 - 160 130 - 190 100 - 170 100 - 160 90 - 150 150 - 200 90 - 150

No. 12 13 14

IC830 60 - 110 60 - 100 50 - 100

IC808 90 - 160 80 - 150 70 - 140

IC907 90 - 160 80 - 150 70 - 140

IC8250 90 - 160 80 - 150 80 - 140

IC08 40 - 70 40 - 70 30 - 60

No. 15 16 17 18 19 20

IC808 90 - 150 70 - 100 70 - 130 60 - 100 100 - 160 80 - 130

IC8250 110 - 190 90 - 130 90 - 160 80 - 130 120 - 200 100 - 160

IC428 115-200 100-140 100-170 85-135 130-210 105-170

IC5010 130 - 220 110 - 150 110 - 190 90 - 150 140 - 230 120 - 190

IC20 60 - 100 50 - 70 50 - 80 40 - 70 60 - 100 50 - 80

No. 21 22 23 24 25 26 27 28 29 30

IC08 330 - 990 250 - 770 250 - 770 165 - 495 165 - 330 165 - 330 125 - 250 80 - 165 45 - 165

IC20 300-900 225-700 225-700 150-450 150-300 150-300 115-225 75-150 40-150

No. 31 32 33 34 35

IC808 20-40 15-30 15-20 15-20 15-20

IC20 20-30 15-20 15-20 15-20 15-20

36 37

90-120 20-50

80-100 20-40

No. 38

IC808 25-30

IC20 20-30

20-30

15-25

30-45

30-40

25-30

E61

USER GUIDE

Machining Data for Face Machining Tensile Hardness Material Strength [N/mm2] ISO Material Condition HB No.

E62

< 0.25 %C

Non-alloy steel and cast steel, free cutting steel

Annealed

420

125

>= 0.25 %C < 0.55 %C >= 0.55 %C

Annealed Quenched and tempered Annealed Quenched and tempered

650 850 750 1000

190 250 220 300

2 3 4 5

Annealed Quenched and tempered

600 930 1000 1200

200 275 300 350

6 7 8 9

Annealed Quenched and tempered

680 1100

200 325

10 11

Ferritic/martensitic Martensitic Austenitic Ferritic/pearlitic Pearlitic Ferritic Pearlitic Ferritic Pearlitic

680 820 600

200 240 180 180 260 160 250 130 230

12 13 14 15 16 17 18 19 20

Not cureable Cured Not cureable Cured High temperature Free cutting Brass Electrolitic copper Duroplastics, fiber plastics Hard rubber

60 100 75 90 130 110 90 100

21 22 23 24 25 26 27 28 29 30

Annealed Cured Annealed Cured

200 280 250 350

31 32 33 34

RM 400 RM 1050

320

35 36 37

High alloy steel, cast steel, and tool steel

Low alloy steel and cast steel (less than 5% all elements)

Stainless steel and cast steel

Grey cast iron (GG) Ductile cast iron (nodular GGG) Malleable cast iron

Aluminumwrought alloy Aluminum-cast, alloyed Copper alloys Non-metallic

High temp. alloys

Titanium and Ti alloys

<=12% Si >12% Si >1% Pb Fe based Ni or Co based

Cast Alpha+beta alloys cured

Hardened steel Chilled cast iron

Hardened Hardened Cast

55 HRc 60 HRc 400

38 39 40

Hardened

55 HRc

Cast iron

ISCAR

Cutting Speed (m/min)

GFQR PICCO IC528 IC228 Feed (mm/rev) Feed (mm/rev)

40-180

0.02-0.08

0.015-0.05

40-130

0.02-0.06

0.015-0.04

40-120 40-140 40-140 40-120 40-120 40-140 40-120

0.02-0.06 0.02-0.08 0.02-0.08 0.02-0.06 0.02-0.05 0.02-0.08 0.02-0.08

0.015-0.04 0.015-0.04 0.015-0.04 0.015-0.03 0.015-0.03 0.015-0.04 0.015-0.03

40-120 40-120 40-100 40-140 40-120 40-140 40-120 40-140 40-120

0.02-0.08 0.02-0.07 0.02-0.06 0.02-0.08 0.02-0.07 0.02-0.08 0.02-0.07 0.02-0.06 0.02-0.07

0.015-0.04 0.015-0.04 0.015-0.03 0.015-0.05 0.015-0.04 0.015-0.04 0.015-0.04 0.015-0.04 0.015-0.04

150-320 100-250 150-300 150-300 100-150 80-230 70-200 50-180

0.02-0.08 0.02-0.08 0.02-0.08 0.02-0.08 0.02-0.08 0.02-0.08 0.02-0.08 0.02-0.08

0.015-0.05 0.015-0.05 0.015-0.05 0.015-0.05 0.015-0.05 0.015-0.05 0.015-0.05 0.015-0.05

20-40 15-30 15-20 15-20 15-20 40-120 20-50

0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06 0.02-0.06

0.015-0.04 0.015-0.04 0.015-0.04 0.015-0.04 0.015-0.04 0.015-0.04 0.015-0.04

MIFR 8 IC908 Feed (mm/rev)

USER GUIDE

MIFR 10 IC908 Feed (mm/rev)

0.015-0.08

0.03-0.10

0.015-0.07

0.03-0.08

0.02-0.10

0.05-0.12

0.02-0.10

0.05-0.15

0.015-0.07

0.02-0.08

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USER GUIDE Machining Conditions in Face Grooving Recommended feed range for grooving, with HFPR/L inserts in various widths. mm/rev 0.15

0.15

0.05

0.13 0.12

Feed

0.11 0.09

0.1

0.07 0.05

0.04

0.03 mm

Width of Inserts (W)

W=5, 6 mm

W=3, 4 mm

Chip shapes for grooving, according to width of insert and feed, using HFHR/L toolholders.

f=0.05 mm/rev

f=0.08 mm/rev

Note: In face grooving, narrowed and deformed chips are preferred. Curled and long chips can flow out more easily from deep grooves.

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f=0.10 mm/rev

f=0.15 mm/rev

USER GUIDE Machining Conditions in Face Turning Recommended depth of cut and feed range for face turning with HFPR/L inserts in various widths, using HFHR/L toolholders. mm 4.0 3.5

HFPR/L 3003 GRIP/HGPL 300Y

Depth of Cut

3.0

HFPR/L 4004 GRIP/HGPL 400Y

2.5 2.0

HFPR/L 5004 GRIP/HGPL 500Y

1.5

HFPR/L 6004 GRIP/HGPL 600Y

1.0 0.5

0.05

0.1

0.15

0.2

0.25

0.3 mm/rev

Feed

ap=4mm

ap=3mm

ap=2mm

ap=1mm

Chip shapes in face turning with inserts HFPR/L-5004 & HFPR/L 6004 and HFHR/L toolholders

f=0.10mm/rev

f=0.20mm/rev

f=0.25mm/rev

f=0.30mm/rev

Note: In roughing, increase feed at small depth of cut, and reduce feed at large depth of cut

E65

USER GUIDE Face Grooving and Turning Recommendations Using Adapters for 3 mm Inserts Recommended feed range for grooving with Grip 3... and HGPL 3... inserts, with HGAIR/L and HGAER/L adapters. Feed range changes according to adapter type. mm/rev 0.08

0.08

0.07

0.08

0.07

HGAIR/L 14-3T7 HGAER/L 14-3T7

Feed

0.06 0.05 0.04

HGAIR/L 17-3T8 HGAER/L 17-3T8

0.05 0.04

0.03 0.02

0.02

HGAIR/L 12-3T6 HGAER/L 12-3T6

0.02

HGAIR/L 21-3T9 HGAER/L 21-3T9 HGAIR/L 25-3T9

40-60

40-60 40-80 40-80 Cutting Speed Vc

40-80 m/min

Recommended depth of cut and feed range for turning with and inserts, with HGAIR/L and HGAER/L adapters. Feed range changes according to adapter type. mm 1.2

HGAIR/L 21-3T9 HGAER/L 21-3T9 HGAIR/L 25-3T9

Depth of Cut ap

1.0 0.8

HGAIR/L 14-3T7 HGAER/L 14-3T7 HGAIR/L 17-3T8 HGAER/L 17-3T8

0.6 0.4

HGAIR/L 12-3T6 HGAER/L 12-3T6

0.2

0.04 0.05 0.06 0.07 0.08 0.09 0.1 0.11 0.12 mm/rev Feed

Note: In roughing, increase feed at small depth of cut, and reduce feed at large depth of cut.

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USER GUIDE Face Grooving and Turning Recommendations Using Adapters for 4-6 mm Inserts Recommended feed range in grooving with HFPR/L inserts and HFAIR/L & HFAER/L adapters. mm/rev 0.12

0.12

0.11 0.10

0.10

0.09 Feed

0.08 0.07

0.07

0.06 0.05

0.05

0.04

Width of Inserts (W)

Recommended depth of cut and feed range in turning with HFPR/L inserts and HFAIR/L & HFAER/L adapters. Feed range changes according to adapter type.

mm 2.5

HFAIR/L- ...4 HFAER/L- ...4

Depth of Cut ap

2.0

HFAIR/L- ...5 HFAER/L- ...5

1.5 1.0

HFAIR/L- ...6 HFAER/L- ...6

0.5

0.05

0.1

0.15

0.2

0.25 mm/rev

Feed Note: In roughing, reduce feed when depth of cut is increased, ad increase feed at small depth of cut.

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USER GUIDE Specially Tailored Semi-Standard Face Grooving and Undercutting Tools

The following drawings show typical semi-standard face grooving tools which can be ordered. Please specify all relevant dimensions and attach workpiece material geometric details.

T d

2 T

W T

HSK IM CAMFIX

L T

W F T

HSK IM CAMFIX

a F

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