Champion Power Equipment 100102 Owner's Manual & Operating Instructions
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Champion Power Equipment 100102 Owner's Manual & Operating Instructions

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9000 Starting Watts / 7200 Rated Watts

Electric Start

PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important Safety Instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
100102
MADE IN CHINA
REV 100102-20141212
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com

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Summary of Contents for Champion Power Equipment 100102

  • Page 1: Electric Start

    9000 Starting Watts / 7200 Rated Watts Electric Start PORTABLE GENERATOR MODEL NUMBER 100102 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important Safety Instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 100102-20141212 www.championpowerequipment.com...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When your product is needed your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.

  • Page 3: Table Of Contents

    100102 9000 Starting Watts / 7200 Rated Watts Electric Start PORTABLE GENERATOR TABLE OF CONTENTS Cleaning ......

  • Page 4: Introduction

    Introduction Accessories Congratulations on your purchase of a Champion Champion Power Equipment manufactures and sells Power Equipment generator. CPE designs and builds accessories designed to help you get the most from your generators to strict specifications. With proper use and purchase.

  • Page 5: Manual Conventions

    100102 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.

  • Page 6: Safety Rules

    100102 ENGLISH SAFETY RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed.
  • Page 7 100102 ENGLISH SAFETY RULES DANGER WARNING Fuel and fuel vapours are highly flammable and Rapid retraction of the starter cord will pull hand and extremely explosive. arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death.

  • Page 8: Controls And Features

    100102 ENGLISH CONTROLS AND FEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Fuel Tank – 23 L (6.1 gallon) capacity fuel tank.

  • Page 9: Power Panel

    100102 ENGLISH CONTROLS AND FEATURES Power Panel Engine Switch – Press the switch to the “START” 120V, 30A Twist-Lock (NEMA L5-30R) – May be position to start the generator, or to the “ON” used to supply electrical power for the operation position to start the generator manually.

  • Page 10: Parts Included

    100102 ENGLISH CONTROLS AND FEATURES Parts Included Your 100102 gasoline powered generator ships with the following parts: Wheel Kit – 24.1 cm (9.5 in.) Wheel ....

  • Page 11: Assembly

    100102 ENGLISH ASSEMBLY Your generator requires some assembly. This unit ships Install the Support Leg from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with with fuel and oil before operation.

  • Page 12: Add Engine Oil

    100102 ENGLISH ASSEMBLY Add Engine Oil Add Engine Oil Cont’d. CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil.

  • Page 13: Add Fuel

    100102 ENGLISH ASSEMBLY Add Fuel Add Fuel Cont’d. 1. Use clean, fresh, regular unleaded fuel with a NOTE minimum octane rating of 85 and an ethanol content of less than 10% by volume. Our engines work well with 10% or less ethanol 2.

  • Page 14: Operation

    100102 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and ground terminals on the power panel. The system ground is sheds, or any enclosure or compartment, including the connected to the AC neutral wire.

  • Page 15: Connecting Electrical Loads

    100102 ENGLISH OPERATION Starting the Enging Cont’d. Stopping the Engine 1. Turn off and unplug all electrical loads. Never start NOTE or stop the generator with electrical devices plugged in or turned on. Keep choke lever in “Choke” position for only 1 2.

  • Page 16: Do Not Overload Generator

    100102 ENGLISH OPERATION Do Not Overload Generator Capacity Follow these simple steps to calculate the running and starting watts necessary for your purposes. 1. Select the electrical devices you plan on running at the same time. 2. Total the running watts of these items. This is the amount of power you need to keep your items running.

  • Page 17: Maintenance And Storage

    100102 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator.

  • Page 18: Spark Arrester

    3. Remove the spark arrester screen. Contact our help line at 1-877-338-0999 to locate the 4. Carefully remove the carbon deposits from the spark nearest Champion Power Equipment certified service arrester screen with a wire brush. dealer for your generator or engine maintenance needs.

  • Page 19: Storage

    100102 ENGLISH MAINTENANCE AND STORAGE Storage Generator Storage Cont’d. The generator should be started at least once every 14 NOTE days and allowed to run for at least 20 minutes. For longer term storage, please follow these guidelines. Our engines work well with 10% or less ethanol blend fuels.

  • Page 20: Specifications

    ....95.6 kg (210.8 lb.) Your Champion Power Equipment product is designed – Net Weight ....

  • Page 21: Wiring Diagram

    100102 ENGLISH SPECIFICATIONS Wiring Diagram...

  • Page 22: Parts Diagram

    100102 ENGLISH SPECIFICATIONS Parts Diagram...

  • Page 23: Parts List

    100102 ENGLISH Parts List Part Number Description Part Number Description 1.862.06 Lock Washer Ø6 122.070100.07 Fuel Tank Cap 1.894.1.10 Circlip Ø10 122.070300.03 Fuel Filter 24.070800.00 Reversal Valve 152.200703.04 Long Pin, Handle 2.06.006 Clamp (Ø7×Ø1) 1.894.1.08 Circlip Ø8 24.070030.00 Hole, Breather Tube 152.200703.02...

  • Page 24: Engine Parts Diagram

    100102 ENGLISH SPECIFICATIONS Engine Parts Diagram...

  • Page 25: Engine Parts List

    100102 ENGLISH Parts List Part Number Description Part Number Description 21.061300.00 Recoil Handle 47.021000.00 Cylinder Head Cover (CPE) 1.5789.0608 Flange Bolt M6×8 45.020001.02 Breather Tube 46.061100.00.2 Recoil Starter Cover, Black 47.020100.00 Bolt, Cylinder Head Cover 45.060005.00 Recoil Starter Spring 2.08.039 Drain Bolt (M12×1.5×15)

  • Page 26: Troubleshooting

    100102 ENGLISH TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level Generator starts but runs roughly Place generator on a flat, level surface...

  • Page 27: Warranty

    Warranty Qualifications Other Exclusions Champion Power Equipment (CPE) will register this This warranty excludes: warranty upon receipt of your Warranty Registration Card – Cosmetic defects such as paint, decals, etc.
  • Page 28 Champion Power Equipment, Inc (CPE), Emission Control System Warranty Your Champion Power Equipment (CPE) engine complies with Environment Canada (EC) emission regulations. YOUR WARRANTY RIGHTS AND OBLIGATIONS: CPE is pleased to explain the Emission Control Systems Warranty on your 2015 small off-road engine.
  • Page 29 EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Emission Control System Warranty Coverage. Emission Control System Warranty (ECS Warranty): 1. APPLICABILITY: The ECS Warranty Period shall begin on the date the new engine or equipment is delivered to its original, end-use purchaser, and shall continue for 24 consecutive months thereafter.
  • Page 30 Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours. Claims for repair or adjustment found to be caused solely by defects in material or workmanship will not be denied because the engine was not properly maintained and used.

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