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Champion 100307 Operator's Manual

3500w dual fuel generator
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OPERATOR'S MANUAL
MODEL #100307
3500W DUAL FUEL GENERATOR
US Patent # D710,802
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com
or visit championpowerequipment.com
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do
so could result in serious injury. This manual should remain with the product.
Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.
This product meets the requirements of the PGMA (Portable Generator Manufacturers' Association) standard ANSI/PGMA G300-2015 (Safety and Performance of
Portable Generators).
Made in China - REV 20190122
Champion Power Equipment, Inc., Santa Fe Springs, CA USA

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Summary of Contents for Champion 100307

  • Page 1 Specifications, descriptions and illustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice. This product meets the requirements of the PGMA (Portable Generator Manufacturers’ Association) standard ANSI/PGMA G300-2015 (Safety and Performance of Portable Generators). Made in China - REV 20190122 Champion Power Equipment, Inc., Santa Fe Springs, CA USA...

  • Page 2: Table Of Contents

    TAbLE OF CONTENTS 100307 - 3500W DUAL FUEL GENERATOR TAbLE OF CONTENTS Storage ............ . Short Term Storage (up to 30 days) ..

  • Page 3: Introduction

    100307 - 3500W DUAL FUEL GENERATOR SAFETY DEFINITIONS INTRODUCTION Congratulations on your purchase of a Champion Power Equipment The purpose of safety symbols is to attract your attention to (CPE) product. CPE designs, builds, and supports all of our possible dangers. The safety symbols, and their explanations, products to strict specifications and guidelines.

  • Page 4: Important Safety Instructions

    DO NOT use electrical cords that are worn, damaged or frayed. recreational vehicle. Use only Champion electrical cords for proper application. DO NOT allow exhaust fumes to enter a confined area through DO NOT operate generator in wet weather.
  • Page 5 IMPORTANT SAFETY INSTRUCTIONS 100307 - 3500W DUAL FUEL GENERATOR WARNING CAUTION   Spark from removed spark plug wire can result in fire or Start the generator and allow the engine to stabilize before electrical shock. connecting electrical loads. Connect electrical equipment in the off position, and then turn When servicing the generator: them on for operation.

  • Page 6: Fuel Safety

    IMPORTANT SAFETY INSTRUCTIONS 100307 - 3500W DUAL FUEL GENERATOR Fuel Safety When adding or removing gasoline: DO NOT light or smoke cigarettes. DANGER  Turn the generator off and let it cool for at least two minutes before removing the gasoline cap. Loosen the cap slowly to relieve GASOLINE, GASOLINE VAPORS AND PROPANE (LPG) ARE pressure in the tank.

  • Page 7: Safety And Dataplate Labels

    50% process magenta This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for outside parties without the explicit consent of Champion Power Equipment.

  • Page 8: Safety Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100307 - 3500W DUAL FUEL GENERATOR Safety Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 9: Operation Symbols

    IMPORTANT SAFETY INSTRUCTIONS 100307 - 3500W DUAL FUEL GENERATOR Operation Symbols Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

  • Page 10: Quickstart Label Symbols

    2. Fuel Valve process magenta This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for Move generator outside and far away from windows, outside parties without the explicit consent of Champion Power Equipment.

  • Page 11: Controls And Features

    CONTROLS AND FEATURES 100307 - 3500W DUAL FUEL GENERATOR CONTROLS AND FEATURES Read this operator’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator 1. Gasoline Tank – 3.4 gal. (13 L) 6.

  • Page 12: Control Panel

    CONTROLS AND FEATURES 100307 - 3500W DUAL FUEL GENERATOR Control Panel 1. Fuel Selector – Used to select and turn on gasoline or RECEPTACLES propane (LPG) fuel source. 120V AC, 30A RV (NEMA TT-30R) 2. Engine Switch – Used to put in START mode or STOP the May be used to supply electrical power for generator.

  • Page 13: Intelligauge

    CONTROLS AND FEATURES 100307 - 3500W DUAL FUEL GENERATOR Intelligauge Three mode digital meter for displaying voltage, hertz, and total run time. Push SELECT button on right side of gauge to display different modes. MODE DESCRIPTION Output voltage of the generator.
  • Page 14 CONTROLS AND FEATURES 100307 - 3500W DUAL FUEL GENERATOR Parts Included Accessories 3.3 ft. (1 m) LPG Hose with Regulator ........1 Oil Funnel ..................1...

  • Page 15: Assembly

    ASSEMbLY 100307 - 3500W DUAL FUEL GENERATOR ASSEMbLY Your generator requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your generator, call our Technical Support Team at 1-877-338-0999.

  • Page 16: Add Fuel: Gasoline

    ASSEMbLY 100307 - 3500W DUAL FUEL GENERATOR Add Fuel: Gasoline NOTICE  Use clean, fresh, regular unleaded gasoline with a minimum The generator engine works well with 10% or less ethanol octane rating of 85 and an ethanol content of 10% or less by blend gasoline.

  • Page 17: Grounding

    ASSEMbLY 100307 - 3500W DUAL FUEL GENERATOR Grounding NOTICE  Your generator must be properly connected to an appropriate – The LPG hose included with this unit works with standard ground to help prevent electric shock. 20, 30, and 40 pound LPG tanks.

  • Page 18: Operation

    OPERATION 100307 - 3500W DUAL FUEL GENERATOR OPERATION – Install UL1449, CSA-listed, plug-in surge suppressors on the outlets feeding your sensitive equipment. Surge suppressors come in single- or multi-outlet styles. Generator Location They’re designed to protect against virtually all short-duration voltage fluctuations.

  • Page 19: Starting The Engine: Gasoline

    OPERATION 100307 - 3500W DUAL FUEL GENERATOR Starting the Engine: Gasoline Starting the Engine: Propane (LPG) 1. Make certain the generator is on a flat, level surface. 1. Make certain the generator is on a flat, level surface. 2. Disconnect all connected electrical loads from the generator.

  • Page 20: Connecting Electrical Loads

    OPERATION 100307 - 3500W DUAL FUEL GENERATOR NOTICE WARNING   Accumulation of frost on LPG cylinder and regulators is Connecting a generator to your electric utility company’s common during operation and normally is not an indication power lines or to another power source may be against the of a problem.

  • Page 21: Stopping The Engine

    OPERATION 100307 - 3500W DUAL FUEL GENERATOR Moving the Generator Power Management Use the following formula to convert voltage and amperage to – ALWAYS turn the generator off and ensure the fuel valve is watts: closed. Volts × Amps = Watts –...

  • Page 22: Maintenance

    MAINTENANCE 100307 - 3500W DUAL FUEL GENERATOR MAINTENANCE Make certain that the generator is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

  • Page 23: Cleaning The Air Filter

    MAINTENANCE 100307 - 3500W DUAL FUEL GENERATOR Cleaning the Air Filter Adjusting the Governor 1. Remove the snap-on cover holding the air filter to the WARNING  assembly. Tampering with the factory set governor will void your 2. Remove the foam element.

  • Page 24: Maintenance Schedule

    STORAGE 100307 - 3500W DUAL FUEL GENERATOR STORAGE Maintenance Schedule Follow the service intervals indicated in the following maintenance DANGER  schedule. Service your generator more frequently when operating in adverse Gasoline vapors are highly flammable and extremely explosive. conditions.

  • Page 25: Long Term Storage (Over 1 Year)

    STORAGE 100307 - 3500W DUAL FUEL GENERATOR Removing from Storage 5. Option 1: Drain Gasoline from Carburetor 5a. Turn engine switch to the “OFF” position and allow If the generator has been improperly stored for a long period of generator to cool completely before continuing.

  • Page 26: Specifications

    SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR SPECIFICATIONS Oil Specifications DO NOT OVERFILL. Generator Specifications Type ..........*See following chart Generator Model ......... ..

  • Page 27: Parts Diagram

    SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR Parts Diagram...

  • Page 28: Parts List

    SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR Parts List Part Number Description Qty. Part Number Description Qty. 40 122.070300.03 27.491 Engine Fuel Filter 122.190005.00 Rubber, Fore-Cover, B 41 21.070600.03 Connect 122.190005.01 Rubber, Fore-Cover, A 42 2.06.016 Clamp Ø8.7 × b8...
  • Page 29 SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR Part Number Description Qty. 80 122.19.8.2 Control Panel, Black 81 5.1000.004.3 Ignition Switch, Red Screw/Washer Assembly 82 1.9074.4.0414.1 M4 × 14, Black Lock Nut M4, Flange, 83 1.6177.1.04.1 Black 84 5.1430.001 Intelligauge Screw/Washer Assembly 85 1.9074.4.0514.1...

  • Page 30: Engine Parts Diagram

    SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR Engine Parts Diagram...

  • Page 31: Engine Parts List

    SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR Engine Parts List Part Number Description Qty. Part Number Description Qty. 41 27.050100.00 1.5789.0608 Flange Bolt M6 × 8 Crankshaft Cover, Recoil Starter, 42 1.276.6205 Bearing 6205 22.061100.00.2 Black 43 24.030008.00 Gasket, Crankcase Cover 21.061005.00...
  • Page 32 SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR Part Number Description Qty. Retainer, Exhaust Valve 80 21.040007.00 Spring Retainer, Intake Valve 81 21.040001.00 Spring 82 21.040008.00 Rotator, Exhaust Valve 83 24.040202.00 Shaft, Rocker Arm 84 22.040009.00 Rocker Arm, Intake Valve 85 22.040012.00 Screw, Valve Adjustment 86 21.040021.00...

  • Page 33: Wiring Diagram

    SPECIFICATIONS 100307 - 3500W DUAL FUEL GENERATOR Wiring Diagram...

  • Page 34: Troubleshooting

    TROUbLESHOOTING 100307 - 3500W DUAL FUEL GENERATOR TROUbLESHOOTING Problem Cause Solution No fuel. Add fuel. Faulty spark plug. Clean and adjust spark plug or replace. Fill crankcase to the proper level. Low oil level. Place generator on a flat, level surface.

  • Page 35: Warranty

    To complete registration you will need to include a copy of the – Problems caused by parts that are not original Champion purchase receipt as proof of original purchase. Proof of purchase Power Equipment parts.
  • Page 36 THE UNITED STATES ENVIRONMENT PROTECTION AGENCY (U.S. EPA) AND THE CALIFORNIA AIR RESOURCES BOARD (CARB) EMISSION CONTROL SYSTEM WARRANTY Your Champion Power Equipment (CPE) engine complies with both the U.S. EPA and state of California Air Resources Board (CARB) Exhaust and Evaporative emissions regulations.
  • Page 37 EXHAUST AND EVAPORATIVE EMISSION CONTROL SYSTEM WARRANTY The following are specific provisions relative to your Exhaust and Evaporative Emission Control System (ECS) Warranty Coverage. 1. APPLICABILITY: This warranty shall apply to 1995 and later model year California small off-road engines (SORE) (for other states, 1997 and later model year engines).
  • Page 38 You must take your CPE engine or the product on which it is installed, along with your warranty registration card or other proof of original purchase date, at your expense, to any Champion Power Equipment dealer who is authorized by Champion Power Equipment, Inc. to sell and service that CPE product during his normal business hours.

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