Champion 100203 Owner's Manual & Operating Instructions

Champion 100203 Owner's Manual & Operating Instructions

11,250 starting watts / 9,000 running watts.electric start.

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11,250 Starting Watts / 9,000 Running Watts

Electric Start

PORTABLE GENERATOR
SAVE THESE INSTRUCTIONS
Important safety instructions
are included in this manual.
OWNER'S MANUAL & OPERATING INSTRUCTIONS
MODEL NUMBER
100203
MADE IN CHINA
REV 100203-20190107
4010077
12039 Smith Ave.
Santa Fe Springs CA 90670
USA / 1-877-338-0999
www.championpowerequipment.com

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Summary of Contents for Champion 100203

  • Page 1: Electric Start

    11,250 Starting Watts / 9,000 Running Watts Electric Start PORTABLE GENERATOR MODEL NUMBER 100203 12039 Smith Ave. SAVE THESE INSTRUCTIONS Santa Fe Springs CA 90670 Important safety instructions USA / 1-877-338-0999 MADE IN CHINA are included in this manual. REV 100203-20190107 www.championpowerequipment.com...
  • Page 2 AN IMPORTANT MESSAGE ABOUT TEMPERATURE: Your Champion Power Equipment product is designed and rated for continuous operation at ambient temperatures up to 40°C (104°F). When necessary, your product may be operated at temperatures ranging from -15°C (5°F) to 50°C (122°F) for short periods.
  • Page 3: Table Of Contents

    100203 11,250 Starting Watts / 9,000 Running Watts Electric Start PORTABLE GENERATOR TABLE Of CONTENTS Introduction ......
  • Page 4: Introduction

    Congratulations on your purchase of a Champion Power Equipment product. Champion Power Equipment and Champion Engine Technology designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
  • Page 5: Manual Conventions

    100203 ENGLISH MANUAL CONVENTIONS This manual uses the following symbols to help differentiate between different kinds of information. The safety symbol is used with a key word to alert you to potential hazards in operating and owning power equipment. Follow all safety messages to avoid or reduce the risk of serious injury or death.
  • Page 6: Safety Rules

    100203 ENGLISH SAfETy RULES WARNING DANGER Generator produces powerful voltage. Read this manual thoroughly before operating your generator. Failure to follow instructions could result DO NOT touch bare wires or receptacles. in serious injury or death. DO NOT use electrical cords that are worn, damaged or frayed.
  • Page 7 100203 ENGLISH SAfETy RULES DANGER WARNING Fuel and fuel vapours are highly flammable and Rapid retraction of the starter cord will pull hand and extremely explosive. arm towards the engine faster than you can let go. Fire or explosion can cause severe burns or death.
  • Page 8: Safety Label Locations

    This artwork belongs to Champion Power Equipment. The contents are confidential and privileged and shall not be disclosed to or used by or for building’s electrical system. al sistema eléctrico de un inmueble. Vea el au système électrique d’un immeuble.
  • Page 9: Controls And Features

    100203 ENGLISH CONTROLS AND fEATURES Read this owner’s manual before operating your generator. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Generator Fuel Tank – 29 L (7.7 gallon) capacity fuel tank.
  • Page 10: Power Panel

    100203 ENGLISH CONTROLS AND fEATURES Power Panel Ignition Switch – Flip the switch to the “START” 120V, 20A Duplex (2) (NEMA 5-20R) – May be position to start the generator, or to the “ON” used to supply electrical power for the operation of position to start the generator manually.
  • Page 11: Parts Included

    100203 ENGLISH CONTROLS AND fEATURES Parts Included Your 100203 gasoline-powered generator ships with the following parts: Wheel Kit – 24.1 cm (9.5 in.) Wheel ....
  • Page 12: Assembly

    100203 ENGLISH ASSEMBLy Your generator requires some assembly. This unit ships Install the Support Leg from our factory without oil. It must be properly serviced 1. Attach the support leg to the generator frame with with fuel and oil before operation.
  • Page 13: Add Engine Oil

    100203 ENGLISH ASSEMBLy Add Engine Oil Add Engine Oil Cont’d. CAUTION NOTE Check oil often during the break-in period. Refer to the DO NOT attempt to crank or start the engine before Maintenance section for recommended service intervals. it has been properly filled with the recommended type and amount of oil.
  • Page 14: Add Fuel

    100203 ENGLISH ASSEMBLy Add fuel Add fuel Cont’d. 1. Use clean, fresh, regular unleaded fuel with a NOTE minimum octane rating of 85 and an ethanol content of less than 10% by volume. Our engines work well with 10% or less ethanol 2.
  • Page 15: Operation

    100203 ENGLISH OPERATION Generator Location Grounding NEVER operate the generator inside any building, The generator system ground connects the frame to the including garages, basements, crawlspaces and ground terminals on the power panel. The system ground is sheds, or any enclosure or compartment, including the connected to the AC neutral wire.
  • Page 16: Connecting Electrical Loads

    100203 ENGLISH OPERATION Starting the Enging Cont’d. Stopping the Engine 1. Turn off and unplug all electrical loads. Never start NOTE or stop the generator with electrical devices plugged in or turned on. Keep choke lever in “Choke” position for only 1 2.
  • Page 17: Do Not Overload Generator

    2. Surge wattage is the extra To alleviate high-altitude issues other than the natural burst of power needed to start some electric driven power loss, Champion Power Equipment can provide a equipment. Following the steps listed under “Power high-altitude carburetor main jet. The alternative main Management”...
  • Page 18: Maintenance And Storage

    100203 ENGLISH MAINTENANCE AND STORAGE The owner/operator is responsible for all periodic Oil Cont’d. maintenance. NOTE WARNING Once oil has been added, a visual check should show oil about 1-2 threads from running out of the fill hole. Never operate a damaged or defective generator.
  • Page 19: Spark Arrester

    3. Remove the spark arrester screen. Contact our help line at 1-877-338-0999 to locate the 4. Carefully remove the carbon deposits from the spark nearest Champion Power Equipment certified service arrester screen with a wire brush. dealer for your generator or engine maintenance needs.
  • Page 20: Storage

    100203 ENGLISH MAINTENANCE AND STORAGE Storage Generator Battery The generator should be started at least once every 14 This product is equipped with an automatic battery- days and allowed to run for at least 20 minutes. For charging circuit. The battery will receive charging longer-term storage, please follow these guidelines.
  • Page 21: Specifications

    ... . . 101.3 kg (223.3 lb.) Your Champion Power Equipment product is designed – Net Weight ....
  • Page 22: Parts Diagram

    100203 ENGLISH SPECIfICATIONS Parts Diagram...
  • Page 23: Parts List

    100203 ENGLISH Parts List Part Number Description Part Number Description 122.070100.07 Fuel Tank Cap Pin Roll, Wheel, Ø16 x Ø10 x 122.201501.25 122.070300.03 Fuel Filter 152.201701.09.48 9.5 in. Wheel, PU, Yellow 24.070800.00 Reversal Valve 2.16.001 Pin Ø2 x 33, "R" Shape 2.06.006...
  • Page 24: Engine Parts Diagram

    100203 ENGLISH SPECIfICATIONS Engine Parts Diagram...
  • Page 25: Engine Parts List

    100203 ENGLISH Parts List Part Number Description Part Number Description 21.061300.00 Handle, Recoil, Soft 47.021000.00 Cover, Cylinder Head 1.5789.0608 Flange Bolt M6 × 8 45.020001.02 Breather Tube 46.061100.00.2 Cover, Recoil Starter, Black 47.020100.00 Bolt, Cylinder Head Cover 45.060005.00 Spring, Recoil Starter 2.08.039...
  • Page 26: Wiring Diagram

    100203 ENGLISH SPECIfICATIONS Wiring Diagram...
  • Page 27: Troubleshooting

    100203 ENGLISH TROUBLESHOOTING Problem Cause Solution Generator will not start No fuel Add fuel Faulty spark plug Replace spark plug Unit loaded during start up Remove load from unit Generator will not start; Low oil level Fill crankcase to the proper level...

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