Professional Documents
Culture Documents
FISCHER CONNECTORS SA
Ch. du Glapin 20
Italy
FISCHER CONNECTORS Srl
Monza
Asia
FISCHER CONNECTORS ASIA Ltd.
Hong Kong
TECHNICAL SPECIFICATIONS
VOLUME 1
1162 Saint-Prex - Switzerland Phone +39 039 734 072 Phone +852 2620 6118
VOLUME 1
Phone +41 21 800 95 95 www.fischerconnectors.it www.fischerconnectors.hk
Free phone +41 800 800 008 mail@fischerconnectors.it mail@fischerconnectors.hk
www.fischerconnectors.com
mail@fischerconnectors.ch
TECHNICAL SPECIFICATIONS
STAINLESS STEEL
VOLUME 1 www.fischerconnectors.com/us www.fischerconnectors.co.uk mail@fischerconnectors.jp
sales@fischerconnectors.co.uk
■
BRASS - STAINLESS STEEL - ALULITE mail@fischerconnectors.com
PLASTIC - DISPOSABLE
France India
■ ALULITE
FISCHER CONNECTORS Sarl FISCHER CONNECTORS
Paris
Phone +33 1 5578 2578
India Pvt. Ltd.
Gurgaon - Haryana
■ PLASTIC
Appel gratuit : 0 800 590 444 Phone +91 124 4255642 to 45
www.fischerconnectors.fr
mail@fischerconnectors.fr
www.fischerconnectors.com
salesin@fischerconnectors.in
■ DISPOSABLE
Germany, Austria & Eastern Europe
FISCHER CONNECTORS GmbH
Zorneding
Phone +49 8106 37722 0
Gebührenfrei : 0 800 233 3233
VOLUME 2
www.fischerconnectors.de
ULTIMATE - FIBEROPTIC - MINIMAX - FREEDOM
mail@fischerconnectors.de
N
DF
A - 2
Connector overview
Push-pull /
Locking Push-pull Push-pull / Quick-release
Quick-release / Friction
Stainless Steel
Shell material Brass Aluminum
316L
Number of contacts 1 to 55 1 to 55 2 to 27
Contact type Low voltage / High voltage / Coax / Triax / Hybrid Low voltage / High voltage / Coax / Triax Low voltage / High voltage / Coax / Triax
Contact termination Crimp / Solder / PCB Crimp / Solder / PCB Crimp / Solder / PCB
Find in VOLUME 2 the technical specifications of Fischer UltiMateTM Series, Fischer FiberOptic Series, Fischer MiniMaxTM Series and Fischer FreedomTM Series.
PEI (405)
Shell material ABS Brass
PBT (4032)
Number of contacts 2 to 27 6 to 19 1
Contact type Low voltage / Hybrid Low voltage / Hybrid Low voltage
on fischerconnectors.com
A - 4
Product specifications
TAMPERPROOF
Features an integral safety locking ring
groove WHEN CONNECTED to prevent unauthorized or unintentional
The beveled edges are firmly captured by a disengagement.
groove
locking groove located inside the receptacle.
groove
groove SCREW-LOCKING
Enables firm locking by circular movement
with the plug’s outer sleeve and receptacle
feature threading.
PULLING THE CABLE
The beveled edges of the fingers are forced
into the groove, securing the connection.
UNMATING
Pulling on the outer sleeve of the plug unlocks
the latching mechanism.
achieve IP69.
1.0 mm
1.0 mm
1.0 mm
The digits indicate conformity with the conditions 5 Dust protected 5 Protected against
water jets
summarized in the tables aside.
6 6
.15m-1m
.15m-1m Protected against
Dust tight heavy seas
.15m-1m
.15m-1m
1m +
1m +
.15m-1m
.15m-1m
.15m-1m
.15m-1m
.15m-1m
.15m-1m 7 .15m-1m
.15m-1m
1m +
.15m-1m
Protected against
immersion effects
1m +
1m +
1m +
8
1m +
1m +
1m
1m++ Protected against
1m
1m ++ 1m +
submersion
IP6 8
90°
60°
9 Protected against
10-15 cm
30°
Example: 0°
intense water jets
INGRESS PROTECTION
A - 6
Product specifications
O-rings
COMMONLY USED SEALING LEVELS
■ IP50 indoor unexposed applications Insulator
Sealant
■ IP68 watertight sealing
■ Hermetic sealing
Each requires different sealing levels and, therefore,
different connector solutions.
HERMETIC SEALING
Typically for applications requiring gas tightness like vacuum
applications and pressurized vessels, immersed for long periods
of time or exposed to strong jets.
100% of the hermetic pieces are tested with a leak testing
instrument to ensure a leak smaller than 10-8 mbar l/s.
FRONT
Front and rear projecting
■ Depending on whether you need the space
saving inside or outside the device
REAR
■ Also available in front or rear mounting
FRONT
Front and rear mounting
■ Depending on how you need to process your assembly
REAR
Feedthrough
■ Hermetic panel bulkhead feedthrough
A - 8
Product specifications
MATERIALS
MATERIAL NAME IDEAL FOR TEMPERATURE MAIN ATTRIBUTES
SHELL MATERIAL
Chromium-plated brass Ruggedness -100 to +200°C Salt mist and mechanical resistance, cost efficiency, electrical conductivity
Stainless steel Cleaning / Radiation -100 to +350°C Corrosion resistance, surface cleanability, nuclear radiation and mechanical resistance
PEI Sterilization -65 to +200°C Sterilization in autoclave, EtO, Cidex, gamma radiation, Steris®, Sterrad®
LCP High temperature -65 to +200°C High temperature and high chemical resistance
PBT Cost efficiency -65 to +135°C High chemical resistance, cost efficiency
PTFE Electrical insulation -65 to +160°C High dielectric strength, high chemical resistance
EPDM Low temperature -50 to +160°C Alcohol, weather, hot water, vapour, detergents, gamma rays
NBR Oil resistance -30 to +110°C Acids, mineral oils, petrol, weather, detergents
High temperature
FVMQ -55 to +200°C Mineral oils, alcohol, weather, hot water, detergents
oil resistance
TPE Soft accessories -55 to +130°C Very resistant, except to aromatic and chlorinated hydrocarbon
Silicone based resin IP68 sealing -55 to +200°C Mineral oils, acids, alkalines, inorganic saline solutions
Epoxy based resin Hermeticity -65 to +150°C High chemical and radiation resistance
DATA TRANSMISSION
TM
SYMBOL
Protocol USB 2.0 USB 3.0 Ethernet Cat 5 Ethernet Cat 6 HDMI
Speed 60 Mb/s 625 Mb/s 1 Gb/s 10 Gb/s -
Required contacts 4 9 8 8 19
For more information, please visit www.fischerconnectors.com or contact our technical support team.
A/Z POLARITY
To protect users from contact with dangerous voltage,
most of Fischer Connectors’ products are available in two versions :
STANDARD A POLARITY
The contacts of the receptacle are protected against accidental touch.
Recommended when voltage is present on the receptacle.
INVERTED Z POLARITY
The contacts of the plug are protected against accidental touch.
Recommended when voltage is present on the plug.
A - 10
Product specifications
BREAKDOWN VOLTAGE
Maximum voltage difference that can be applied before the occurrence of a
100% ÷ Safety factor
disruptive discharge between mutually insulated portions of a connector or
between insulated portions and the ground.
75%
Creepage TEST VOLTAGE (or withstanding voltage)
distance
Typical
& airgap
Voltage level at which the connector is tested during the qualification test.
scatter of
Breakdown voltage
This value represents the upper physical limit. It is usually set at 75% of
Operating voltage
breakdown
voltage breakdown value.
values
Test voltage
Operating
voltage
OPERATING VOLTAGE (or rated voltage)
Voltage under which the connector will actually work in the equipment
over the normal expected lifetime and in typical environmental conditions.
BS 9520 / EIA-364-20 IEC 60664
General recommendation for connectors in common applications All values given here are valid for mated connectors, provided that termina-
For connectors in common applications, IEC60664 is in particular recom- tion of connectors has been completed with adequate cable and following
mended. This specification uses creepage distance instead of test voltage correct termination procedures. Other standards recommend a calculation
as a calculation basis for the operating voltage, taking into account the using the test voltage as a basis with the application of a safety factor.
above-mentioned long-term effects. It is similar to German VDE 0110; typical For example, BS 9520 recommends setting the operating voltage at:
■ 0.33 x test voltage for 500V <test voltage <3kV
applications are classified in insulation groups depending on their exposure
■ 0.66 x test voltage for test voltage >3kV
to pollution.
Fischer Connectors recommends the use of IEC60664 in general multipole Similar recommendations are provided in EIA-364-20 and former MIL-
connector specifications, unless other more specific standards or regula- STD-1344 method 3001.
tions are applicable to the design. For example, IEC 60601 provides ade-
quate special guidelines for medical devices.
0.8 x l n
The maximum permissible current (I) as defined
ln
When selecting a connector, attention must be paid to the fact that the The operating area is defined by the surface below the derated curve and
temperature rise caused by current must be added to the ambient tempera- limited on top by the upper current limit.
ture and that the resulting value shall not exceed the upper temperature limit
of the materials, listed under the “Operating temperatures” sections and The current values listed under “Electrical & contact configurations” are valid
plotted as a vertical line on the graphs shown in Figure 1. for each contact. For coaxial and triaxial connectors, the current is valid for
the center and the outer contact.
The current-carrying capacity may be further limited by external factors, for
example the size of the wire and the cable characteristics. This upper current
limit is plotted as a horizontal line on the graphs shown in Figure 1.
A - 12
Product specifications
STAMPED CONTACTS
High volume
Automated cable assembly
Disposable applications
A - 14
Product specifications
BEND RELIEFS
OVERMOLDED STRAIGHT & RIGHT ANGLE BEND RELIEF CABLE BEND RELIEF
■ Can accommodate a wide range of cable diameters Tool-free terminations for field installations :
■ Wide choice of colors and materials ■ High quality and improved protection
(e.g. polyurethane, silicon, etc.) ■ Wide range of colors for easy cable identification
■ Best protection to improve cable flex life ■ Can accommodate a wide range of cable diameters
Improves mechanical protection on the whole interface : Allows submersion with adhesive versions :
■ Prevents contamination in highly dusty environments ■ Ideal for quick prototyping
■ Protects both plug and receptacle ■ Can accommodate a wide range of cable diameters and multiple cable output
■ Enhances sealing ■ Protects exposed wires
KEY FEATURES
Fischer Connectors provides system designers with everything they need to put together the right
interconnect solution for a wide range of applications.
Thanks to the most modern ISO certified cable assembly facilities in Europe, North America and
Asia Pacific, our engineering and manufacturing experts ensure short lead times to meet your
project deadline.
VERTICAL
INTEGRATION EXPERTISE RELIABILITY
■ Connectors ■ Design ■ Sealing
■ Components ■ Manufacturing ■ Sterilization
■ Cables ■ Testing ■ Data transmission
Our engineers work closely with your team to find the right solution for LARGE RANGE OF APPLICATIONS:
the most demanding applications by integrating precision connectors, ■ High-performance rugged and submersible cable assemblies
components, parts, and engineered cables.
for the defense and marine markets
■ Silicone overmolded solution for high heat protection
Fischer Connectors’ skilled technical and support teams help you build
the perfect cable assembly for your unique application, providing advice and maximum flexibility in the medical industry
through design, prototype, assembly, testing, manufacturing, installation, ■ High-speed transmission of electrical, power, and optical signals
and beyond.
■ Custom and application-specific cable harnesses
■ Overmolded cable assemblies, including thermoplastic & silicone ■ Custom overmolds with multi-cable exits
■ Wiring harness assemblies ■ Potting or heat shrink
■ Rugged & submersible cable solutions ■ Automated strip and crimp
■ Third-party connector integration ■ Colored overmolding
■ Right-angle overmolds ■ Low cost and disposable options
A - 18
Cable assemblies
GLOBAL FOOTPRINT
Companies that use Fischer Connectors for We build cable assemblies to the same rigorous quality standards as we build our connectors.
both their connectors and assembly solutions Whether you’re looking for a simple or complex assembly, Fischer Connectors is able to deliver
can see significant savings over the cost of exactly what you need, when you need it.
handling each vendor separately.
Our team of experts is at your service to recommend the best solution for
your connectivity challenges and turn them into a success story.
A - 20
Cable assemblies
applications
B1 - 1
BRASS
INTRO
PLUGS
CABLE
MOUNTED
BODY STYLES S SC SOV SA SV SS
Locking system Push-pull Quick-release Non-locking Push-pull Push-pull Push-pull
Sealing IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68
Design Standard Standard Standard Lanyard Tamperproof Short/Overmolding
CABLE SPECIAL
MOUNTED DESIGN
PANEL FRONT
MOUNTED
BODY STYLES D DB DEU DEE DBEU DBEE DK DKE
Sealing IP50 IP50 IP68 Hermetic IP68 Hermetic IP50 IP68
Design Rear-projecting Front-projecting Rear-projecting Front-projecting Cable mounted Cable mounted
PANEL REAR
MOUNTED
BODY STYLES DBP DBPC DBPU DBPE DBPLU DBPLE DKBE
Sealing IP50 IP50 IP68 Hermetic IP68 Hermetic IP68
Design Rear-projecting Right-angle PCB Rear-projecting Front-projecting Cable mounted
All dimensions and images shown are in millimeters and are for reference only. B1 - 3
BRASS
INTRO
www.fischerconnectors.com
QUICK-RELEASE PLUGS
SC - SSC
Fischer Connectors’ quick-release plugs are designed wthout
locking mechanism for emergency release.
LANYARD PLUG
SA
The lanyard plug combines push-pull automatic locking with an
release lanyard.
FRICTION PLUGS
SOV - SF - SFE/SFU - SFPE/SFPU
Our non-locking plugs are designed without clicking mechanism.
TAMPERPROOF PLUG
SV
Our tamperproof plug features an integral safety locking ring to prevent
unauthorized or unintentional release.
■ When tightened, the knurled ring will prevent unmating of the plug.
■ Specially suitable for applications involving high voltage or current. Secure locking Untighten the knurled
when knurled ring tightened ring and pull the outer sleeve to unlock
All dimensions and images shown are in millimeters and are for reference only. B1 - 5
BRASS
INTRO
7.2
1031 2.2 2) 10-19
(6.7)
1)
Pictures represent standard S plug, but values can be extended
to all cable mounted plugs, except for SS/SSC body styles.
2)
For max cable ø, values in parenthesis are valid for sealed 104 2.9 8.7 2-27
connectors (IP68).
1 LV 1 Coax
2.9 8.7 4 HV 2.9 8.7 2.9 8.7 2.9 8.7 2.9 8.7
2 HV 1-4 LV
1-10 LV 1 Coax
3.2 10.7 3-5 HV 3.2 10.7 3.2 10.7 3.2 10.7 3.2 10.7
1-4 HV 1-9 LV
6 LV
4.2 19.2 6-7 HV 4.2 19.2
2 HV
For more information For more information For more information For more information For more information For more information
see Multipole high voltage see Coax low voltage see Coax high voltage see Triax section, see Mixed high voltage see Mixed coax section,
section, page B 2-58 section, page B 3-23 section, page B 3-34 page B 4-18 section, page B 5-24 page B 5-16
All dimensions and images shown are in millimeters and are for reference only. B1 - 7
BRASS
INTRO
106
Panel mounted cable
107 Exceptions
receptacles
DK/DKE DKBE
Multipole high voltage
Panel mounted Mixed high voltage
receptacles
D DEU/DEE DB
DBEU/DBEE DBP
DBPU/DBPE DBPLU/
DBPLE DG/DGP
DBPC WDE
RELATED ITEMS
Contact configuration Options* Cable clamp sets for cable mounted plugs & receptawcles Accessories Tooling
See page B2-39 for multipole low voltage / See page B3-24 for others
056 130 +
Natural chrome housing, PEEK contact blocks with solder contacts,
keying code 1 and clamp nut without bend relief.
Example 102.785 Example TX00.240
056 130 Not applicable as panel mounted
Protective sleeve Crimping tool
Natural chrome housing, PEEK contact blocks with solder contacts
and keying code 1.
Contact block insulating See Accessories section, See Tooling section, page B 6-19.
Clamp set ordering line E3 102.5/2.0 page B 6-2.
material
PEEK PTFE PBT See page B 2-39
high voltage
high voltage
high voltage
high voltage
high voltage
high voltage
low voltage
low voltage
low voltage
low voltage
information
information
Mixed coax
Mixed coax
References
References
Multipole
Multipole
Multipole
Multipole
relevant
relevant
(page)
(page)
Mixed
Mixed
Coax
Coax
Coax
Coax
Triax
Triax
102 A 001 • B 3-22 103
A
Z 062 • B 2-28
102
A
Z 002 • B 3-22 1031
A
Z 010 • B 2-28
102
A
Z 018 • B 3-34 104 A 002 • B 3-23
102
A
Z 025 • B 3-34 104
A
Z 037 • B 2-29
102
A
Z 051 • B 2-27 104
A
Z 040 • B 2-29
102
A
Z 052 • B 2-27 104
A
Z 051 • B 2-29
102
A
Z 053 • B 2-27 104
A
Z 053 • B 2-29
102
A
Z 054 • B 2-27 104
A
Z 054 • B 2-29
102
A
Z 056 • B 2-27 104
A
Z 055 • B 2-30
102
A
Z 059 • B 2-27 104
A
Z 056 • B 2-30
103
A
Z 001 • B 3-22 104 A 060 • B 3-23
103
A
Z 002 • B 3-22 104
A
Z 062 • B 2-58
103
A
Z 023 • B 3-34 104
A
Z 066 • B 2-30
103
A
Z 051 • B 2-28 104
A
Z 083 • B 5-24
103
A
Z 052 • B 2-28 104
A
Z 086 • B 2-30
103
A
Z 053 • B 2-28 104
A
Z 087 • B 2-29
103
A
Z 054 • B 2-28 104
A
Z 092 • B 2-30
103
A
Z 056 • B 2-28 104 A 093 • B 5-16
103
A
Z 057 • B 2-28 104 A 124 • B 2-30
103
A
Z 058 • B 2-28
B 10 - 1
B1 - 10 Technical Specifications
BRASS
INTRO
Contact configurations FISCHER CORE SERIES BRASS
high voltage
high voltage
high voltage
high voltage
high voltage
high voltage
low voltage
low voltage
low voltage
low voltage
information
information
Mixed coax
Mixed coax
References
References
Multipole
Multipole
Multipole
Multipole
relevant
relevant
(page)
(page)
Mixed
Mixed
Coax
Coax
Coax
Coax
Triax
Triax
105
A
Z 002 • B 3-23 105
A
Z 104 • B 1-32
105
A
Z 004 • B 3-34 105 A 108 • B 3-34
105
A
Z 005 • B 3-34 105
A
Z 110 • B 2-32
105
A
Z 038 • B 2-32 105 A 127 • B 2-32
105
A
Z 039 • B 2-58 106
A
Z 003 • B 2-33
105
A
Z 049 • B 3-34 106
A
Z 007 • B 2-33
105
A
Z 051 • B 2-31 106
A
Z 013 • B 2-58
105
A
Z 052 • B 2-31 106 A 014 • B 5-24
105
A
Z 053 • B 2-31 106
A
Z 015 • B 2-33
105
A
Z 054 • B 2-31 106
A
Z 017 • B 2-33
105
A
Z 058 • B 2-32 106
A
Z 019 • B 2-33
105
A
Z 062 • B 2-32 107 A 004 • B 3-34
105
A
Z 069 • B 2-32 107
A
Z 013 • B 2-34
105
A
Z 090 • B 3-23 107
A
Z 023 • B 2-34
105
A
Z 093 • B 2-32 107 A 034 • B 2-58
105
A
Z 101 • B2-31 107
A
Z 052 • B 2-34
105
A
Z 102 • B2-32
B 10 - 2
All dimensions and images shown are in millimeters and are for reference only. B1 - 11
BRASS
INTRO
PANEL CUT-OUTS
Coax High Voltage DEE 102 AZ 025: ø11.1 (see page B 3-33).
1)
All dimensions and images shown are in millimeters and are for reference only.
B1 - 12 Technical Specifications
BRASS
INTRO
Technical information FISCHER CORE SERIES BRASS
Metal parts
The standard Fischer Connectors shells are nickel plated brass with natural (silver) chrome finish. Black chrome finish is available as an option; see Options pages B 2-35 and B 3-26.
Internal piece parts are nickel plated brass. When warranted by an extreme environment, in most cases stainless steel can be substituted for all metal parts.
Material Finish
Metal parts
Designation ISO Standard Designation Standard
The elastomers listed below represent presently available materials, which Fischer Connectors can
substitute when required by an application. Not all materials are available in all shapes and sizes so please
check with us for details.
All dimensions and images shown are in millimeters and are for reference only. B1 - 13
BRASS
INTRO
Most of our connectors are completely sterilizable in autoclave, Cidex® , EtO, gamma radiation, Steris® or Sterrad®. Please contact us for more details. For more information visit: www.fischerconnectors.com.
ELECTRICAL DATA
ø 0.5 mm 5.0 mΩ
ø 0.7 mm 5.0 mΩ
ø 0.9 mm 4.0 mΩ IEC 60512-2-1, Test 2a
Contact resistance
ø 1.3 mm 2.5 mΩ IEC 60512-2-2, Test 2b
10,000 mating cycles
ø 1.6 mm 2.5 mΩ
ø 2.3 mm 2.5 mΩ
ø 3.0 mm 1.5 mΩ
Insulation resistance > 1010Ω IEC 60512-3-1-3a Method C
OPERATING TEMPERATURES
The temperature ranges quoted by the manufacturers of the plastic materials with the lowest temperature performance will dictate the operating tempera-
are usually the absolute maximum values. When exposed to the mechanical ture limit of the system. The table below shows our recommended operating
and electrical stresses present in a connector, these values are often unrealistic. temperature ranges.
If a composite connector system including accessories is used, then the item
9 10
4 5 6
3
1 2 2 7 8
1)
Minimum mating temperature : 0°C. TEMPERATURE °C
2)
Minimum mating temperature : -20°C. 0°C
All dimensions and images shown are in millimeters and are for reference only. B1 - 15
BRASS
INTRO
MECHANICAL CODING
Receptacle
Plug
VOLTAGE
FISCHER CORE SERIES BRASS
CHAPTER
MULTIPOLE
■ LOW VOLTAGE..............................................................B 2- 2
■ HIGH VOLTAGE.............................................................B 2- 50
B2 - 1
Table of contents
B2 - 2 / B2 - 49 PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE MOUNTED
■ Body styles (S/SC; SOV; SA; SV; SS/SSC; WSO)................B 2- 3
■ Technical dimensions.....................................................B 2- 4
MULTIPOLE
PANEL MOUNTED
■ Body styles (SF; SFU/E; SFPU/E)...................................B 2-17
■ Technical dimensions.....................................................B 2-18
PANEL MOUNTED
■ Body styles (D; DEU/E; DB; DBEU/E; DBP;
DBPU/E; DBPLU/E; DG; DGP; DBPC; WDE)................. B 2- 9
■ Technical dimensions.................................................... B 2-11
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
References to detailed
Body style S SC SOV SA SV SS SSC WSO
information
Unsealed (IP50) Sealing categories,
Protection
Sealed up to IP68 page A-6
Friction
Push-pull
Locking Locking systems,
Quick-release
system page A-5
Lanyard
Tamperproof
Crimp Electrical & configurations,
Contacts
Solder page B 2-23
Housing Natural chrome Options,
color Black chrome page B 2-35
Shortened body
Body styles,
Design Straight
chapter B1-2
Right-angle
Cable clamp sets
Cable clamp sets,
Cabling Overmoldable
page B 2-39
Heat shrinkable
Cable bend reliefs
Accessories,
Accessories Protective sleeves
section B 6-2
Sealing caps
102 Series
103 Series Technical dimensions, page
B 2-4
1031 Series
Size 104 Series For more information visit our
105 Series website
www.fischerconnectors.com/
106 Series technical
107 Series
All dimensions and images shown are in millimeters and are for reference only. B2 - 3
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
S/SC SOV
BODY STYLES BODY STYLE ~A
~A
~B ~B
øD
øD
ød
ød
1 2 1 2
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
SA SV
BODY STYLE ~A BODY STYLE
~A
~B ~B
ø1
øD1
ød
øD1
ød
øD2
2
øD2
1 2 1
~L
~L1
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B2 - 5
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
SS/SSC WSO
~A
BODY STYLES BODY STYLE ~A
~B ~B
øD
ød 1)
øD1
øD
2
H
1
øD2
1 2
ød
102 30 20 9.0 9.5 12.0 3.8 7 0.4 – 0.6 8 102 33 23 12 25 4.7 4.3 7 0.6 8 1.0
103 33 22 12.0 12.5 15.0 6.0 10 0.8 – 1.0 11 103 38 27 15 31 6.7 6.2 10 1.0 11 1.3
1031 33 23 12.4 13.0 15.5 6.2 10 0.8 – 1.0 11 1031 39 29 17 33 7.2 6.7 12 1.5 12 2.0
104 38 26 15.0 15.3 18.0 8.0 12 1.5 – 2.0 13 104 45 32 19 37 8.7 8.7 12 2.0 14 2.5
105 44 29 18.0 18.4 21.2 10.0 15 1.5 – 2.0 16 105 53 38 23 45 10.7 10.7 15 3.5 17 3.5
106 106
Please contact us for additional information Please contact us for additional information
107 107
1)
Max. cable diameter below shield. WSO is available for different cable orientations. When ordering, choose which suffix to use in cable orientations figure.
Example: WSO 102 A056 -130+ with standard down cable orientation
WSO 102 A056 -130 -9H with left cable orientation
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
Unsealed (IP50) ● ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ●
Crimp ● ● ● ●
Contacts Electrical & contact configurations, page B 2-23
Solder ● ● ● ●
Natural chrome ● ● ● ●
Housing Black chrome ● ● ● ● Options, page B 2-35
Shortened body ● ●
Straight ● ●
Design Body styles, chapter B 1-3
Right-angle ● ●
Cable clamp sets ● ●
Cabling Overmoldable ● ● Cable clamp set, page B 2-39
Heat shrinkable ● ●
Cable bend reliefs ● ●
Accessories Protective sleeves ● ● Accessories, section B 6-2
Sealing caps ● ● ● ●
102 Series ● ● ● ●
103 Series ● ● ● ●
1031 Series ● ● ● ● Technical dimensions, page B 2-8
Size 104 Series ● ● ● ●
For more information visit our website
105 Series ● ● ● ● www.fischerconnectors.com/technical
106 Series ● ●
107 Series ● ●
All dimensions and images shown are in millimeters and are for reference only. B2 - 7
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
K/KE KS/KSE
BODY STYLES BODY STYLES
~A ~A
ød 1)
øD1
øD
øD
ød
1 2
1 2
øD2
Series A D dmax 1 Torque 1 2 Series A D D1 D2 d max 1 Torque 1 2
Unsealed Sealed [Nm] [Nm]
102 35 10 4.7 4.3 7 0.6 7 102 28 10.0 10.0 12.0 3.8 7 0.4 – 0.6 8
103 43 13 6.7 6.2 10 1.0 10 103 32 13.0 13.0 15.0 6.0 10 0.8 – 1.0 11
1031 46 13.5 7.2 6.7 12 1.5 11 1031 31 13.5 13.5 15.5 6.2 10 0.8 – 1.0 11
104 50 16 8.7 8.7 12 2.0 13 104 35 16.0 16.0 18.0 8.0 12 1.5 – 2.0 13
105 60 19 10.7 10.7 15 3.5 16 105 43 19.0 18.0 21.2 10.0 15 1.5 – 2.0 16
106 79 33 19.2 19.2 25 8 25 106
Please contact us for additional information
107 105 36 22.7 22.7 32 10 32 107
1)
Max. cable diameter below shield.
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
References to detailed
Body style D DEU DEE DB DBEU DBEE DBP
information
Unsealed (IP50) ● ● ●
Protection Sealed up to IP68 ● ● ● ● Sealing categories, page A-6
Hermetic ● ●
Crimp ● ● ●
Electrical & contact
Contacts Solder ● ● ● ● ● ● ●
configurations, page B 2-23
PCB ● ● ● ● ● ● ●
Natural chrome ● ● ● ● ● ● ●
Housing color Options, page B 2-35
Black chrome ● ● ● ● ● ● ●
Right-angle
Flush ● ● ● ●
Design
Front-projecting ● ● ●
Body styles, chapter B1-3
Bulkhead feedthrough
Front-mounting ● ● ● ● ● ●
Assembly
Rear-mounting ●
Sealing caps ● ● ● ● ● ● ●
Spacers ● ●
Accessories Color-coded washers ● ● ● Accessories, section B 6-2
Grounding washers ● ● ● ● ● ● ●
Locking washers ● ● ● ● ● ● ●
102 Series ● ● ● ● ● ● ●
103 Series ● ● ● ● ● ● ● Technical dimensions, page
B 2-11
1031 Series ● ● ● ● ● ● ●
Size 104 Series ● ● ● ● ● ● ● For more information visit our
105 Series ● ● ● ● ● ● ● website
www.fischerconnectors.com/
106 Series ● ● ●
technical
107 Series ● ● ●
All dimensions and images shown are in millimeters and are for reference only. B2 - 9
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Body styles
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
Body style DBPU DBPE DBPLU DBPLE DG DGP DBPC WDE References to detailed information
Unsealed (IP50) ● ● ●
Protection Sealed up to IP68 ● ● ● ● ● Sealing categories, page A-6
Hermetic ● ● ●
Crimp ●
Electrical & contact configurations,
Contacts Solder ● ● ● ● ●
page B 2-23
PCB ● ● ● ● ● ●
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
D DEU/DEE
~A
BODY STYLE ~A BODY STYLES 1
øD
øD
B max. C1
M B min/max. C1 2
All dimensions and images shown are in millimeters and are for reference only. B2 - 11
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
DB DBEU/DBEE
~A
~A
BODY STYLE C BODY STYLES C
øD
øD
M
1
B max. C1 2
B max. C1
A B C C1 D M Torque A B C C1 D M Torque 1
Series max. [Nm]
Series max. 1 [Nm] 2
102 18 3 11.0 1.0 11 9x0.5 11 1.3 102 20 3.5 10.2 2.5 14 9x0.5 11 1.3 11
103 21 4 11.5 1.5 14 12x1 14 2.5 103 23 4.0 13.0 3.0 18 14x1 17 3.0 14
1031 Please contact us for additional information 1031 24 4.0 12.0 3.0 19 14x1 17 3.0 15
104 26 3 14.5 2.5 19 16x1 19 4.5 104 30 3.5 16.0 4.0 22 16x1 19 4.5 17
105 33 7 19.0 2.0 22 18x1 22 6.0 105 32 5.0 19.0 4.0 27 18x1 22 6.0 22
106 106 50 6.5 25.5 7.0 40 32x1 TX00.106 15 -
Please contact us for additional information
107 107 47 5.0 24.0 5.0 45 35x1 TX00.107 16 38
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut.
Tests have to be made to evaluate the exact values.
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
DBP ~A
DBPU/DBPE ~A
øD1
øD1
øD
øD
M M
2.54 ~E
2.54 ~E
A B C D D1 E M Torque A B C D D1 E Torque
Series max.
1)
[Nm]
Series max.
M 1)
[Nm]
102 20 3.5 6.5 11 12 10.0 9x0.5 10 TC00.000 1.3 102 20 3.5 6.5 14 12 11.5 9x0.5 11 TC00.000 1.3
103 23 4.0 8.0 14 15 12.0 12x1 - TF00.001 2.5 103 26 3.0 7.8 18 18 15.5 14x1 15 TG00.001 3.0
1031 23 3.0 7.0 16 18 13.0 14x1 - TG00.001 3.0 1031 23 3.0 7.0 19 18 13.0 14x1 15 TG00.001 3.0
104 26 5.0 9.0 19 19 11.5 15x1 - TK00.000 4.0 104 26 4.0 8.0 22 20 15.5 16x1 17 TK00.002 4.5
105 30 12.0 17.0 22 23 10.0 18x1 - TP00.011 6.0 105 30 5.0 10.0 27 25 18.0 20x1 - TP00.005 6.5
106 106
Please contact us for additional information Please contact us for additional information
107 107
1)
Assembly tool for decorative slotted nut, see Tooling section, page B 6-20, for details.
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut.
Tests have to be made to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B2 - 13
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
~A
DBPLU/DBPLE DG/DGP ~A
C
BODY STYLES * with or without B max. BODY STYLES B max.
ground
øD1
øD
øD
2
2.54
M
M
2.54 ~E 1
E
A B C D D1 E M Torque 1 B Torque
Series max.
1) Series A D E M 1)
1 [Nm]
2 max. [Nm]
102 21 4.5 14.2 14 13 3.6 10x0.5 TC00.007 11 1.5 11 102 20 6 12 14 9x0.5 11 TC00.000 1.3
103 24 5.0 16.5 18 18 4.2 14x1 TG00.001 15 3.0 15 103 23 7 15 15 12x1 14 TF00.001 2.5
1031 23 5.5 16.0 19 20 4.2 15x1 TK00.000 17 4.0 15 1031 23 7 18 18 14x1 17 TG00.001 3.0
104 27 6.5 18.5 22 20 5.0 16x1 TK00.002 17 4.5 17 104 26 9 19 18 15x1 17 TK00.000 4.0
105 31 7.0 22.5 27 25 5.5 20x1 TP00.005 22 6.5 22 105 30 15 23 24 18x1 22 TP00.011 6.0
106 106
Please contact us for additional information Please contact us for additional information
107 107
* – Pin for PCB contacts versions; all Series.
– Tag for solder contact versions; Series 103 to 107.
– Barrel for solder contact versions; Series 102.
1)
Assembly tool for decorative slotted nut, see Tooling section, page B 6-20 , for details.
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
DBPC DBPC
C
BODY STYLE B max. MOUNTING CLAMP
EE
11
22
øD1
A
A
M
B
B
øD FF CC
~E
~A
B Torque Part
Series A C D D1 E 1) M 2)
Series A B C E F
max. [Nm] Number
102 20.0 3.5 6.5 11 12 13 9x0.5 10 TC00.000 1.3 102 11.5 6.0 12 3.8 ø 2.2x13 102.1943
103 22.0 4.0 8.0 14 15 13 12x1 - TF00.001 2.5 103 15.2 8.2 16 4.9 ø 2.9x16 103.2253
1031 21.5 3.0 7.0 16 18 14 14x1 - TG00.001 3.0 1031 15.2 8.2 16 4.9 ø 2.9x16 103.2253
Please refer to online technical drawings at www.fischerconnectors.com/technical for precise
1)
Material :
value and layout dimensions. 1 - Nickel plated brass copper
2)
Assembly tool for decorative slotted nut, see Tooling section, page B 6-20, for details. 2 - PBT
All dimensions and images shown are in millimeters and are for reference only. B2 - 15
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
FEEDTHROUGH
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
WDE : 102, 103 & 104 SERIES WDE : 105 SERIES WDE : 106 & 107 SERIES1)
BODY STYLE BODY STYLE BODY STYLE
A
C
A A
B max. C1
2
øD
øD
øD
M 1 2
M 1 B max. C1 E min
M B min/max. C1
A B C C1 D E min M 1 Torque 1
Series min/max 2) [Nm] 2
The "AZ" version of the feedthrough accepts a type "A" plug on the flange side and a type "Z" plug on the threaded end,
which is typically oriented toward the interior of the chassis. In the version "ZA", the connections "A" and "Z" are inverted.
Dimension "B max" specifies the maximum panel thickness. For panels thinner than the unthreaded section "E min", we can provide spacers as shown in Accessories chapter B 6.
1)
Feedthroughs of series 106 and 107 are supplied with slotted nuts. For nuts dimensions see Accessories section B 6-2.
2)
Assembly tool for side slotted nut, see Tooling section, section B 6-20, for details.
3)
For Series WDE 106 the interface is not sealed (no interface O-ring).
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
Unsealed (IP50) ●
Protection Sealed up to IP68 ● ● ● ● Sealing categories, page A-6
Hermetic ● ●
Crimp ●
Contacts Solder ● ● ● ● ● Electrical & contact configurations, B 2-23
PCB ● ● ● ● ●
All dimensions and images shown are in millimeters and are for reference only. B2 - 17
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
SF ~A SFU/SFE ~A
øD
øD
M 2
M
B max. C1 B max C1
A B C C1 D M Torque A B C C1 D M Torque 1
Series max. [Nm]
Series max.
1 [Nm]
2
102 20.0 3.5 11.0 1.0 10 9x0.5 11 1.3 102 21 2.5 13.0 3.0 13 9x0.5 11 1.3 9
103 23.5 3.0 12.5 1.5 14 12x1 14 2.5 103 26 5.0 14.0 3.0 17 12x1 14 2.5 12
1031 26.0 4.0 12.0 2.0 16 14x1 17 3.0 1031 26.5 4.0 13.7 3.7 19 14x1 17 3.0 12
104 28.0 3.0 14.0 2.0 18 15x1 17 4.0 104 28 7.5 15.5 3.5 22 16x1 19 4.5 17
105 30.5 5.5 16.8 1.2 22 16x1 19 4.5 105 32 6.0 19.0 4.0 27 20x1 25 6.5 -
106 42.5 5.5 27.5 2.5 34 30x1 TX00.106 14 106
Please contact us for additional information
107 50.0 6.0 28.0 3.0 36 32x1 TX00.106 15 107
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
SFPU/SFPE ~A
C
BODY STYLES
with or without
B max.
ground tag
øD1
øD
2
M
2.54 ~E 1
Series A B C D D1 E M Torque 1
max. 1 [Nm] 2
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut.
Tests have to be made to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B2 - 19
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Body styles
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED CABLE
Unsealed (IP50) ●
Protection Sealing categories, section A-6
Sealed up to IP68 ● ●
Crimp ● ● ●
Contacts Electrical & contact configurations, page B 2-23
Solder ● ● ●
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL REAR PANEL FRONT
MOUNTED CABLE MOUNTED CABLE
DKBE DK
~A
BODY STYLE C BODY STYLE ~A
B max.
3
M
øD1
øD
ød
ød
øD
1 2
1 2 M
3
B max. C1
102 35 3.5 16.0 16 4.3 16 12x1 7 0.6 7 13 2.5 102 35 9 1.5 11 4.7 9x0.5 7 0.6 - 11 1.3
103 43 4.0 19.0 19 6.2 20 15x1 10 1.0 10 17 4.0 103 44 10 1.5 14 6.7 12x1 10 1.0 9 14 2.5
1031 46 4.0 18.0 21 6.7 20 16x1 12 1.5 11 17 4.5 1031 Please contact us for additional information
104 50 5.0 22.5 23 8.7 23 18x1 12 2.0 13 20 6.0 104 50 11 2.0 19 8.7 15x1 12 2.0 12 17 4.0
105 60 5.0 26.0 28 10.7 27 22x1 15 3.5 16 24 8.0 105 60 16 2.0 22 10.7 18x1 15 3.5 14 22 6.0
106 101 6.5 32.0 41 19.2 40 34x1 25 8.0 25 36 15 106 80 21 3.0 37 19.2 32x1 25 8.0 25 TX00.106 15
107 105 8.0 34.0 45 22.7 45 38x1 32 10.0 30 40 18 107 105 17 4.0 40 22.7 35x1 32 10.0 30 TX00.107 16
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable.
Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B2 - 21
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Technical dimensions
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL FRONT
MOUNTED CABLE
DKE - 102, 103 & 1031 SERIES DKE - 104, 105, 106 & 107 SERIES
~A
BODY STYLE ~A BODY STYLE
M C
ød
øD
øD
ød
1 2 M
1 2 3
3 B min/max. C1
B max. C1
102 35 9/12 - 2 14 4.3 9x0.5 7 0.6 7 11 1.3 104 50 8 16.0 3 22 8.7 16x1 12 2.0 13 19 4.5
103 45 9/14 - 3 17 6.2 14x1 10 1.0 10 17 3.0 105 61 9 19.0 4 27 10.7 20x1 15 3.5 16 25 6.5
1031 Please contact us for additional information 106 85 9 25.5 7 37 19.2 30x1 25 8.0 25 TX00.106 14
107 110 21 25.0 5 45 22.7 35x1 32 10.0 30 TX00.107 16
MULTIPOLE
LOW & HIGH
VOLTAGE
A/Z POLARITY CONTACT CONFIGURATIONS
■ For all body styles except WDE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-24 ■ 102 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-27
■ For WDE body style . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-24
■ 103 & 1031 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-28
B2 - 23
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Electrical & contact configurations
A/Z POLARITY
MULTIPOLE
LOW & HIGH
VOLTAGE
IMPORTANT : AN "A" TYPE CONNECTOR CAN NEVER BE MATED WITH A "Z" TYPE CONNECTOR.
A plug "S" has the same housing in type "A" as protected contacts. In most cases these BULKHEAD FEEDTHROUGH WDE
in type "Z", but type "A" comes with unprotected are female contacts which are recessed in Type "AZ" is the standard version of the WDE.
contacts while type "Z" is equipped with touch- the insulator. The flange side accepts an "A" type plug, and
the threaded side accepts a "Z" type plug.
Type "A" plug (S) WDE, type "AZ" Type "Z" plug (S)
The "ZA" version of the WDE accepts a type "Z" plug at the flange side and accepts a type "A" plug at the threaded end.
CONTACT TYPES
MULTIPOLE
LOW & HIGH
VOLTAGE
Fischer Connectors’ contacts are highly reliable and are guaranteed up to 10,000 mating cycles.
All standard brass and bronze contacts for use in the Core Series Brass are screw machined, and are gold plated over a nickel underplate.
Most connectors are available with solder, crimp or PCB contacts, and each type is optimized for a particular application.
■ Can be produced with any type of contact ■ Designed to be mounted directly onto a PCB ■ Each contact has a selectively annealed
block material and accept a wide range or flex circuit; can be used in wave soldering area which is deformed during assembly
of wire sizes. operations for faster production assembly. by specialized tooling to assure proper
termination of the wire to the contact.
■ Contacts are pre-installed in the insulator ■ Preferred for high rates of data transmission
block, and the wires can be terminated due to the low distance to the board that their ■ Commonly used for field termination or repair,
with any appropriately sized soldering iron. integration allows. This helps reducing signal as no soldering process is required.
interferences.
■ May require operators who are qualified ■ Not available for sealed or hermetic connectors.
in specialized soldering techniques. ■ PCB pins are generally used on rear mounted
panel connectors.
B2 - 25
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Electrical & contact configurations
Part number Part number Part number Part number Part number
Contact Positioner Contact Positioner Contact Positioner Contact Positioner Contact Positioner
Male 200.2172 TX00.301 200.2884 TX00.304 200.2890 TX00.307 200.2402 TX00.311 200.1653 TX00.313
104
Female 200.2183 TX00.303 200.2885 TX00.305 200.2892 TX00.309 200.2214 TX00.312 200.1654 TX00.314
See section Tooling, section B 6-21, for description of Crimping Tool and Positioner.
Please refer to www.fischerconnectors.com/technical for detailed information and assembly instructions.
102 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
● = Standard ❍ = Option
Rated voltage 4)
Contact ø [mm]
Contact types Wire size 2)
Current 3) [A]
of contacts
AC r.m.s DC
Pin layout
Insulating
Reference
Number
material
r.m.s [V]
Contact Contact Contact Contact
Solder Crimp 6) PCB Solder contacts 1)8) Crimp contacts
to body to contact to body to contact
max ø0.79mm
102 A 052 3 ● ● PEEK 0.9 AWG21 [1] – 1.3 1.3 1.8 1.6 250 8.2
Z
AWG22 [7/30]
max ø0.43mm
102 A 059 9 ● ● PEEK 0.5 AWG26 [1] – 0.8 1.1 1.2 1.8 160 3.1
Z
AWG28 [19/40]
1)
Stranding values are in brackets.
2)
Testing may be required. For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs.
6)
Plug with crimp contacts must be used with unshielded clamps only. See page B 2-41.
7)
Only available for A polarity plugs.
8)
Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / AWG 21 [1] / AWG 22 [7/30].
B2 - 27
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Electrical & contact configurations
● = Standard ❍ = Option
Rated voltage4)
Contact types Wire size 2)
Current 3) [A]
of contacts
AC r.m.s DC
Pin layout
Insulating
Reference
Number
material
Contact
r.m.s [V]
Contact Contact Contact Contact
ø [mm]
Solder Crimp PCB Solder contacts 1) Crimp contacts
to body to contact to body to contact
104 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
● = Standard ❍ = Option
Rated voltage 4)
Contact ø [mm]
Contact types Wire size 2)
DC
Current 3) [A]
AC r.m.s
of contacts
Pin layout
Insulating
Reference
Number
material
r.m.s [V]
Solder Crimp Contact Contact to Contact Contact
Solder Crimp PCB
contacts 1) contacts to body contact to body to contact
max ø1.86mm
104 A 051 2 ● ● PEEK 1.6 AWG13 [1] – 1.8 2.2 2.8 3.2 ≤ 500 20
Z
AWG14 [7/22]
max ø2.48mm
2 2.3 AWG11 [1] – 1.5 2.2 28
AWG12 [7/20]
104 A 087 4 ● ● PBT 1.6 2.5 ≤ 400
Z max ø0.79mm
2 0.9 AWG21 [1] – 2.0 2.8 3.0
AWG22 [7/30]
max ø1.18mm
104 A 053 5 ● ● PEEK 1.3 AWG17 [1] – 1.4 1.7 2.4 2.7 ≤ 320 11
Z
AWG18 [16/30]
B2 - 29
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Electrical & contact configurations
104 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
● = Standard ❍ = Option
Rated voltage 4)
Contact types Wire size 2)
Contact ø [mm]
Current 3) [A]
AC r.m.s DC
of contacts
Pin layout
Insulating
Reference
Number
material
r.m.s [V]
Solder Crimp Contact Contact Contact Contact
Solder Crimp PCB
contacts 1) contacts to body to contact to body to contact
max ø1.18mm
1 1.3 AWG17 [1] – 2.4 2.2 3.8 3.6 12
AWG18 [16/30]
104 A 055 9 ● ● PEEK ≤ 250
Z max ø0.79mm
8 0.9 AWG21 [1] – 1.4 1.5 2.0 2.4 6.0
AWG22 [7/30]
max ø0.43mm
124
5)
104 A 27 ● ● ● PEEK 0.5 – min ø0.20mm 1.2 0.5 1.8 0.5 ≤ 200 2.0
AWG28-32
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Solder and PCB contact types available only for DBPU and DBPLU receptacles. Crimp contact type available only for plugs.
6)
Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs.
105 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
● = Standard ❍ = Option
Contact ø [mm]
Rated voltage
Contact types Wire size 2)
Current 3) [A]
of contacts
AC r.m.s DC
Pin layout
Insulating
Reference
r.m.s [V]
Number
material
Solder Crimp Contact Contact Contact Contact
Solder Crimp PCB
contact1) contacts to body to contact to body to contact
4)
max ø2.03mm
105 A 051 2 ● PEEK 2.0 AWG13 [1] – 2.5 3.0 4.0 4.0 ≤ 630 26
Z AWG14 [7/22]
max ø3.13mm
105 A 087 2 ● PEEK 3.0 AWG9 [1] – 1.2 1.6 2.3 3.0 ≤ 400 30
Z AWG10 [105/30]
max ø2.03mm
105 A 052 3 ● PEEK 2.0 AWG13 [1] – 2.0 2.5 3.0 3.5 ≤ 400 23
Z AWG14 [7/22]
max ø2.03mm
105 A 053 4 ● PEEK 2.0 AWG13 [1] – 1.8 1.8 2.6 2.6 ≤ 320 20
Z AWG14 [7/22]
max ø2.03mm
1 2.0 AWG13 [1] – 3.0 2.0 4.0 3.0 25
105 A 054
5) AWG14 [7/22]
7 ● PEEK ≤ 320
Z max ø1.18mm
6 1.3 AWG17 [1] – 1.8 1.5 2.5 2.0 7.0
AWG18 [16/30]
max ø1.18mm
105 A 067 8 ● PEEK 1.3 AWG17 [1] – 1.7 2.0 2.5 2.8 ≤ 320 10
Z AWG18 [16/30]
max ø2.48mm
2 2.3 AWG11 [1] – 1.2 2.2 1.8 3.2 18.5
AWG12 [7/20]
105 A 124 8 ● PEEK ≤ 250
max ø1.18mm
6 1.3 AWG17 [1] – 1.2 1.2 1.8 1.8 7.5
AWG18 [16/30]
max ø2.03mm
1 2.0 AWG13 [1] – 3.0 2.0 4.0 3.0 25
105 A 101
5) AWG14 [7/22]
9 ● ● PEEK ≤ 320
Z max ø1.18mm
8 1.3 AWG17 [1] – 1.8 1.5 2.5 2.0 5.0
AWG18 [16/30]
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Contact dia. 2.0 is positioned to make contact first and break last.
6)
Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs.
All dimensions and images shown are in millimeters and are for reference only. B2 - 31
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Electrical & contact configurations
105 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
● = Standard ❍ = Option
of contacts
Contact types Wire size 2)
Pin layout
Insulating
Reference
Contact ø
voltage 4)
AC r.m.s DC
Number
material
r.m.s [V]
Current
Rated
Solder Crimp Contact Contact Contact Contact
[mm]
[A]
Solder Crimp PCB
contacts 1) contacts to body to contact to body to contact
3)
max ø1.18mm max ø1.18mm
105 A 062 10 ● ● ● PEEK 1.3 AWG17 [1] min ø0.58mm 1.7 2.0 2.5 2.7 ≤ 320 9.0
Z AWG18 [16/30] AWG18-24
max ø1.18mm
105 A 069 12 ● ● PEEK 1.3 AWG17 [1] - 1.4 1.5 1.8 2.0 ≤ 250 8.0
Z AWG18 [16/30]
max ø1.18mm
3 1.3 AWG17 [1] – 2.5 1.5 3.8 2.2 14
105 A 104
5)
AWG18 [16/30]
13 ● ● PEEK ≤ 320
Z max ø0.79mm
10 0.7 AWG21 [1] – 1.3 1.5 1.8 2.2 1.0
AWG22 [7/30]
max ø1.18mm
3 1.3 – min ø0.58mm 3.0 2.8 4.8 3.9 14
AWG18-24
105 A 127 7) 13 ● PEEK
max ø0.62mm
≤ 320
10 0.7 – min ø0.38mm 3.1 1.1 4.7 1.9 1.0
AWG24-28
max ø0.79mm max ø0.83mm
105 A 058 15 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.4 1.6 1.8 2.2 ≤ 250 5.3
Z AWG22 [7/30] AWG22-26
max ø1.86mm
4 1.6 AWG13 [1] – 1.6 1.3 2.8 2.1 14
105 A 110
6)
AWG14 [7/22]
16 ● ● PEEK ≤ 250
Z max ø0.79mm
12 0.7 AWG21 [1] – 1.0 1.2 1.5 2.0 1.0
AWG22 [7/30]
max ø0.79mm max ø0.83mm
105 A 038 18 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.4 1.6 1.8 2.2 ≤ 200 4.5
Z AWG22 [7/30] AWG22-26
max ø0.79mm
105 A 093 24 ● ● PBT 0.7 AWG21 [1] – 1.2 1.5 1.5 2.0 ≤ 250 3.5
Z AWG22 [7/30]
max ø0.79mm max ø0.62mm
105 A 102 27 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.2 1.5 1.5 2.0 ≤ 250 3.0
Z AWG22 [7/30] AWG24-28
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Contacts dia. 1.3 are positioned to make contact first and break last.
6)
Contacts dia. 1.6 are positioned to make contact first and break last.
7)
Inverted polarity: female contacts on plug/male contact on receptacle
8)
Measured with S plug and D receptacle. Please contact us for rating for WSO right-angle plugs and WDE bulkhead feedthroughs.
106 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
● = Standard ❍ = Option
Contact ø [mm]
Rated voltage
Contact types Wire size 2)
Current 3) [A]
of contacts
Pin layout
Insulating
Reference
AC r.m.s DC
r.m.s [V]
Number
material
Male solder Female solder Contact Contact Contact Contact
Solder Crimp PCB
contacts 1) contacts 1) to body to contact to body to contact
4)
● PTFE max ø2.13mm max ø2.28mm
106 A 003
5)
3 2.3 AWG12 [1] AWG12 [1] 3.5 5.0 6.0 6.5 ≤ 1000 26
Z ❍ PEEK AWG14 [7/22] AWG14 [105/34]
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
The contact solder cups are specially insulated.
6)
Contact Number 1 is positioned to make contact first and break last.
7)
Measured with S plug and D receptacle. Please contact us for rating for WDE bulkhead feedthroughs.
All dimensions and images shown are in millimeters and are for reference only. B2 - 33
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Electrical & contact configurations
107 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
● = Standard ❍ = Option
Rated voltage 4)
Test voltage5) [kV] in mated position
Contact ø [mm]
Contact
Wire size 2)
Current 3) [A]
types
of contacts
AC r.m.s DC
Pin layout
Insulating
Reference
Number
material
r.m.s [V]
Male solder Female solder Contact Contact Contact Contact
Solder Crimp PCB
contacts 1) contacts 1) to body to contact to body to contact
OPTIONS
MULTIPOLE
LOW & HIGH
VOLTAGE
■ Housing colors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-36
■ Cable bend reliefs and clamp nut types . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-36
B2 - 35
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Options
CONNECTOR HOUSING COLORS CABLE BEND RELIEFS & CLAMP NUT TYPES
All the body styles of our Core Series Brass Product Line A cable bend relief is a useful accessory
are available in two colors: for connectors mounted with cable clamp sets
(S/SC; SOV; SA; SV; WSO; K/KE; DK; DKE; DBKE).
Cable bend reliefs require special clamp nuts, thus are linked
with your selection of options.
Color-coding is achieved by using accessories:
MULTIPOLE
LOW & HIGH
VOLTAGE
Housing color
1 NATURAL CHROME with red guide mark BLACK CHROME with white guide mark
Which housing color do you need ?
Contact type
3 Solder Solder Crimp1) Solder Crimp1) Solder Solder Crimp1) Solder Crimp1)
Which contact type do you need ?
Code 1 -60 -80 -100 -130 -150 -70 -90 -110 -140 -160
Keying code
4 Which keying code Code 2 -2060 -2080 -2100 -230 -250 -2070 -2090 -2100 -240 -260
do you need ?
Code 3 -3060 -3080 -3100 -330 -350 -3070 -3090 -3100 -340 -360
Crimp contacts are not an option for sealed or hermetic connectors.
1)
B2 - 37
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Options
EXAMPLES
PLUGS RECEPTACLES
INTRODUCTION
MULTIPOLE
LOW & HIGH
VOLTAGE
■ Range overview: S, U & E types . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-40
■ Part numbering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-40
DIMENSIONS
S/SC; SOV; SA; SV; K/KE; DK; DKE & DKBE; WSO
BODY STYLES BODY STYLE
■ 102 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-41 ■ 102, 103, 1031, 104 & 105 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-48
■ 103 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-42
■ 1031 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-43
■ 104 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-44
■ 105 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-45
■ 106 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-46
■ 107 Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B 2-47
B2 - 39
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Cable clamp sets
INTRODUCTION
MULTIPOLE
LOW & HIGH
VOLTAGE
To guarantee excellent cable retention and strain relief, Fischer Connectors provides robust
and high quality cable clamp sets :
■ Collet style clamp system retaining cable over large jacket surface area.
■ Protection of small diameters and delicate conductors.
■ Can be combined with cable bend reliefs for optimal performance.
Cable clamp sets are suitable for all cable mounted connectors, except SS/SSC and KS/KSE.
U - Unshielded ● ●
E - Environmental ● ● ●
For 106 and 107 connector series, only S and E cable clamp sets are available.
PART NUMBERING
Below cable clamp sets should be ordered separately Below cable clamp sets are included with connector
Multipole low voltage Triax Coax low voltage Coax high voltage
Shielded (S) or Environmental (E) cable clamp set diameter
S 102 A056-130+
should be added to the connector part number separated by ø.
Examples connector ordering line Examples for S - Shielded clamp sets
S 102 A056-130+ K 103 A002-600 Ø6.2
Clamp set ordering line For E - Environmental clamp sets
102 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
S
SHIELDED
Cable dia. range Collet Ø Cable clamp set 1)
Shielded cable clamp with sleeve and clamp. Sleeve Clamp
1.5 - 2.1 2.1 E32 102.1/2.1 + A
2.1 - 2.6 2.6 E32 102.1/2.6 + A
2.6 - 3.1 3.1 E32 102.1/3.1 + A
Ø
3.1 - 3.6 3.6 E32 102.1/3.6 + A
3.6 - 4.1 4.1 E32 102.1/4.1 + A
4.1 - 4.3 4.3 E32 102.1/4.3 + A
4.3 - 4.7 4.7 E3 102.248 + A
U
UNSHIELDED
Unshielded, one-piece cable clamp. Clamp Cable dia. range Collet Ø Cable clamp set1)
E
ENVIRONMENTAL
Cable dia. range Collet Ø Cable clamp set1)
Washer Seal
Environmentally sealed clamp for use with shielded 1.5 - 2.1 2.1 E31 102.2/2.1 + B
or unshielded cables. Sleeve Clamp
2.1 - 2.6 2.6 E31 102.2/2.6 + B
1)
For ordering information see page B 2-40.
All dimensions and images shown are in millimeters and are for reference only. B2 - 41
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Cable clamp sets
103 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
Ø
4.7 - 5.2 5.2 E31 103.1/5.2 + B
5.2 - 5.7 5.7 E31 103.1/5.7 + B
5.7 - 6.2 6.2 E31 103.1/6.2 + B
6.2 - 6.7 6.7 E31 103.1/6.7 + B
U
UNSHIELDED
Cable clamp set 1)
Cable dia. range Collet Ø
PEEK or PBT insulator
Unshielded, one-piece cable clamp. Clamp
2.2 - 3.2 3.2 E3 103.6/3.2
3.2 - 4.2 4.2 E3 103.6/4.2
4.2 - 4.7 4.7 E3 103.6/4.7
Ø
4.7 - 5.2 5.2 E3 103.6/5.2
5.2 - 5.7 5.7 E3 103.6/5.7
5.7 - 6.2 6.2 E3 103.6/6.2
6.2 - 6.7 6.7 E3 103.6/6.7
1)
For ordering information see page B 2-40.
1031 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
S Cable Ø range Collet Ø Cable clamp set1)
SHIELDED 2.2 - 2.7 2.7 E3 1031.1/2.7
2.7 - 3.2 3.2 E3 1031.1/3.2
Shielded cable clamp with with sleeve, washer and clamp. Sleeve Washer Clamp 3.2 - 3.7 3.7 E3 1031.1/3.7
3.7 - 4.2 4.2 E3 1031.1/4.2
4.2 - 4.7 4.7 E3 1031.1/4.7
4.7 - 5.2 5.2 E3 1031.1/5.2
Ø
5.2 - 5.7 5.7 E3 1031.1/5.7
5.7 - 6.2 6.2 E3 1031.1/6.2
6.2 - 6.7 6.7 E3 1031.1/6.7
6.7 - 7.2 7.2 E3 1031.1/7.2
U
UNSHIELDED Cable Ø range Collet Ø Cable clamp set1)
2.2 - 2.7 2.7 E3 1031.6/2.7
Unshielded, one-piece cable clamp. Clamp 2.7 - 3.2 3.2 E3 1031.6/3.2
3.2 - 3.7 3.7 E3 1031.6/3.7
3.7 - 4.2 4.2 E3 1031.6/4.2
4.2 - 4.7 4.7 E3 1031.6/4.7
Ø
4.7 - 5.2 5.2 E3 1031.6/5.2
5.2 - 5.7 5.7 E3 1031.6/5.7
5.7 - 6.2 6.2 E3 1031.6/6.2
6.2 - 6.7 6.7 E3 1031.6/6.7
6.7 - 7.2 7.2 E3 1031.6/7.2
E
ENVIRONMENTAL Cable Ø range Collet Ø Cable clamp set1)
Washer 2.2 - 2.7 2.7 E3 1031.2/2.7
Environmentally sealed clamp for use with shielded 2.7 - 3.2 3.2 E3 1031.2/3.2
or unshielded cables. Sleeve Ring Seal Clamp 3.2 - 3.7 3.7 E3 1031.2/3.7
3.7 - 4.2 4.2 E3 1031.2/4.2
4.2 - 4.7 4.7 E3 1031.2/4.7
4.7 - 5.2 5.2 E3 1031.2/5.2
Ø
1)
For ordering information see page B 2-40.
All dimensions and images shown are in millimeters and are for reference only. B2 - 43
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Cable clamp sets
104 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
Plug Receptacle
Shielded cable clamp with with sleeve, spacer and clamp. Sleeve Spacer Clamp 2.9 - 4.0 4.0 E3 104.3/4.0 + B E3 104.4/4.0 + C
4.0 - 4.7 4.7 E3 104.3/4.7 + B E3 104.4/4.7 + C
4.7 - 5.7 5.7 E3 104.3/5.7 + B E3 104.4/5.7 + C
5.7 - 6.7 6.7 E3 104.3/6.7 + B E3 104.4/6.7 + C
Ø
6.7 - 7.7 7.7 E3 104.3/7.7 + B E3 104.4/7.7 + C
7.7 - 8.7 8.7 E3 104.3/8.7 + B E3 104.4/8.7 + C
8.7 - 9.1 9.1 E3 104.3/9.1 + B E3 104.4/9.1 + C
U
UNSHIELDED
Cable Ø Collet Cable clamp set 1)
Unshielded, one-piece cable clamp. Clamp
range Ø PEEK or PBT insulator
4.2 - 4.7 4.7 E3 104.6/4.7
4.7 - 5.7 5.7 E3 104.6/5.7
Ø
5.7 - 6.7 6.7 E3 104.6/6.7
6.7 - 7.7 7.7 E3 104.6/7.7
7.7 - 8.2 8.2 E3 104.6/8.2
8.2 - 8.7 8.7 E3 104.6/8.7
E
ENVIRONMENTAL Cable clamp set 1)
Washer Cable Ø Collet PEEK or PBT insulator
Environmentally sealed clamp for use with shielded range Ø
or unshielded cables. Sleeve Ring Seal Clamp Plug Receptacle
2.9 - 4.0 4.0 E3 104.2/4.0 + B E3 104.2/4.0 + C
4.0 - 4.7 4.7 E3 104.2/4.7 + B E3 104.2/4.7 + C
4.7 - 5.7 5.7 E3 104.2/5.7 + B E3 104.2/5.7 + C
Ø
1)
For ordering information see page B 2-40.
105 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
S
SHIELDED Cable Ø range Collet Ø
Cable clamp set 1)
PEEK or PBT insulator
Shielded cable clamp with sleeve, spacer and clamp. Sleeve Spacer Clamp 3.2 - 4.2 4.2 E3 105.1/4.2 + B
4.2 - 5.2 5.2 E3 105.1/5.2 + B
5.2 - 6.2 6.2 E3 105.1/6.2 + B
6.2 - 7.2 7.2 E3 105.1/7.2 + B
Ø
7.2 - 8.2 8.2 E3 105.1/8.2 + B
8.2 - 9.2 9.2 E3 105.1/9.2 + B
9.2 - 10.0 10.0 E3 105.1/10.0 + B
10.0 - 10.7 10.7 E3 105.1/10.7 + B
U
UNSHIELDED Cable Ø range Collet Ø
Cable clamp set 1)
PEEK or PBT insulator
2.5 - 3.5 3.5 E3 105.6/3.5
Unshielded, one-piece cable clamp. Clamp
3.5 - 4.5 4.5 E3 105.6/4.5
4.5 - 5.5 5.5 E3 105.6/5.5
5.5 - 6.5 6.5 E3 105.6/6.5
Ø
6.5 - 7.5 7.5 E3 105.6/7.5
7.5 - 8.5 8.5 E3 105.6/8.5
8.5 - 9.5 9.5 E3 105.6/9.5
9.5 - 10.5 10.5 E3 105.6/10.5
E
ENVIRONMENTAL Cable Ø range Collet Ø
Cable clamp set 1)
PEEK or PBT insulator
Washer
3.2 - 4.2 4.2 E31 105.2/4.2 + B
Environmentally sealed clamp for use with shielded
or unshielded cables. Sleeve Ring Seal Clamp 4.2 - 5.2 5.2 E31 105.2/5.2 + B
5.2 - 6.2 6.2 E31 105.2/6.2 + B
6.2 - 7.2 7.2 E31 105.2/7.2 + B
7.2 - 8.2 8.2 E31 105.2/8.2 + B
Ø
1)
For ordering information see page B 2-40.
All dimensions and images shown are in millimeters and are for reference only. B2 - 45
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Cable clamp sets
106 SERIES
MULTIPOLE
LOW & HIGH
VOLTAGE
SHIELDED
Ø
Shielded cable clamp with sleeve, spacer and clamp.
Cable clamp set 1) PTFE insulator Cable clamp set 1) PTFE insulator Cable clamp set 1) PTFE insulator
Cable Ø Collet Cable Ø Collet Cable Ø Collet
range Ø DKBE range Ø DKBE range Ø DKBE
Standard Standard Standard
long housings long housings long housings
4.2 - 5.2 5.2 E3 106.1/5.2 E3 106.3/5.2 9.2 - 10.2 10.2 E3 106.1/10.2 E3 106.3/10.2 14.2 - 15.2 15.2 E3 106.1/15.2 E3 106.3/15.2
5.2 - 6.2 6.2 E3 106.1/6.2 E3 106.3/6.2 10.2 - 11.2 11.2 E3 106.1/11.2 E3 106.3/11.2 15.2 - 16.2 16.2 E3 106.1/16.2 E3 106.3/16.2
6.2 - 7.2 7.2 E3 106.1/7.2 E3 106.3/7.2 11.2 - 12.2 12.2 E3 106.1/12.2 E3 106.3/12.2 16.2 - 17.2 17.2 E3 106.1/17.2 E3 106.3/17.2
7.2 - 8.2 8.2 E3 106.1/8.2 E3 106.3/8.2 12.2 -13.2 13.2 E3 106.1/13.2 E3 106.3/13.2 17.2 - 18.2 18.2 E3 106.1/18.2 E3 106.3/18.2
8.2 - 9.2 9.2 E3 106.1/9.2 E3 106.3/9.2 13.2 - 14.2 14.2 E3 106.1/14.2 E3 106.3/14.2 18.2 - 19.2 19.2 E3 106.1/19.2 E3 106.3/19.2
Shielded cable clamps with washers and sleeves.
Washer
E Sleeve Ring Seal Clamp
ENVIRONMENTAL
Environmentally sealed clamp for use with shielded
Ø
or unshielded cables.
Cable clamp set 1) PTFE insulator Cable clamp set 1) PTFE insulator Cable clamp set 1) PTFE insulator
Cable Ø Collet Cable Ø Collet Cable Ø Collet
range Ø DKBE range Ø DKBE range Ø DKBE
Standard Standard Standard
long housings long housings long housings
4.2 - 5.2 5.2 E3 106.2/5.2 E3 106.4/5.2 9.2 - 10.2 10.2 E3 106.2/10.2 E3 106.4/10.2 14.2 - 15.2 15.2 E3 106.2/15.2 E3 106.4/15.2
5.2 - 6.2 6.2 E3 106.2/6.2 E3 106.4/6.2 10.2 - 11.2 11.2 E3 106.2/11.2 E3 106.4/11.2 15.2 - 16.2 16.2 E3 106.2/16.2 E3 106.4/16.2
6.2 - 7.2 7.2 E3 106.2/7.2 E3 106.4/7.2 11.2 - 12.2 12.2 E3 106.2/12.2 E3 106.4/12.2 16.2 - 17.2 17.2 E3 106.2/17.2 E3 106.4/17.2
7.2 - 8.2 8.2 E3 106.2/8.2 E3 106.4/8.2 12.2 -13.2 13.2 E3 106.2/13.2 E3 106.4/13.2 17.2 - 18.2 18.2 E3 106.2/18.2 E3 106.4/18.2
8.2 - 9.2 9.2 E3 106.2/9.2 E3 106.4/9.2 13.2 - 14.2 14.2 E3 106.2/14.2 E3 106.4/14.2
1)
For ordering information see page B 2-40.
MULTIPOLE
LOW & HIGH
107 SERIES
VOLTAGE
S Sleeve Spacer Clamp
SHIELDED
Ø
Shielded cable clamp with sleeve, spacer and clamp.
Cable Ø Cable clamp set 1) Cable Ø Cable clamp set 1) Cable Ø Cable clamp set 1)
Collet Ø Collet Ø Collet Ø
range PTFE insulator range PTFE insulator range PTFE insulator
5.7 - 7.2 7.2 E3 107.1/7.2 11.2 - 12.2 12.2 E3 107.1/12.2 16.2 - 17.2 17.2 E3 107.1/17.2
7.2 - 8.2 8.2 E3 107.1/8.2 12.2 -13.2 13.2 E3 107.1/13.2 17.2 - 18.2 18.2 E3 107.1/18.2
8.2 - 9.2 9.2 E3 107.1/9.2 13.2 - 14.2 14.2 E3 107.1/14.2 18.2 - 19.2 19.2 E3 107.1/19.2
9.2 - 10.2 10.2 E3 107.1/10.2 14.2 - 15.2 15.2 E3 107.1/15.2 19.2 - 20.2 20.2 E3 107.1/20.2
10.2 - 11.2 11.2 E3 107.1/11.2 15.2 - 16.2 16.2 E3 107.1/16.2 20.2 - 21.2 21.2 E3 107.1/21.2
21.2 - 22.7 22.7 E3 107.1/22.7
Washer
E Sleeve Ring Seal Clamp
ENVIRONMENTAL
Environmentally sealed clamp for use with shielded
Ø
or unshielded cables.
Cable Ø Cable clamp set 1) Cable Ø Cable clamp set 1) Cable Ø Cable clamp set 1)
Collet Ø Collet Ø Collet Ø
range PTFE insulator range PTFE insulator range PTFE insulator
5.7 - 7.2 7.2 E3 107.2/7.2 11.2 - 12.2 12.2 E3 107.2/12.2 16.2 - 17.2 17.2 E3 107.2/17.2
7.2 - 8.2 8.2 E3 107.2/8.2 12.2 -13.2 13.2 E3 107.2/13.2 17.2 - 18.2 18.2 E3 107.2/18.2
8.2 - 9.2 9.2 E3 107.2/9.2 13.2 - 14.2 14.2 E3 107.2/14.2 18.2 - 19.2 19.2 E3 107.2/19.2
9.2 - 10.2 10.2 E3 107.2/10.2 14.2 - 15.2 15.2 E3 107.2/15.2 19.2 - 20.2 20.2 E3 107.2/20.2
10.2 - 11.2 11.2 E3 107.2/11.2 15.2 - 16.2 16.2 E3 107.2/16.2 20.2 - 21.2 21.2 E3 107.2/21.2
21.2 - 22.7 22.7 E3 107.2/22.7
1)
For ordering information see page B 2-40.
All dimensions and images shown are in millimeters and are for reference only. B2 - 47
FISCHER CORE SERIES BRASS – MULTIPOLE LOW VOLTAGE Cable clamp sets
S/U E Series
Cable Clamp Cable clamp set 1)
Cable Clamp Cable clamp set 1) Cable clamp set 1) Cable clamp set 1)
Cable Clamp Cable Clamp
Series Series Series
Ø range Ø Unsealed Sealed Ø range Ø Ø range Ø
Unsealed Sealed Unsealed Sealed
2.2 - 2.7 2.7 E3 1031.12/2.7 E3 1031.13/2.7 2.9 - 4.0 4.0 E3 104.12/4.0 E3 104.13/4.0 3.2 - 4.2 4.2 E3 105.12/4.2 E3 105.13/4.2
2.7 - 3.2 3.2 E3 1031.12/3.2 E3 1031.13/3.2 4.0 - 4.7 4.7 E3 104.12/4.7 E3 104.13/4.7 4.2 - 5.2 5.2 E3 105.12/5.2 E3 105.13/5.2
3.2 - 3.7 3.7 E3 1031.12/3.7 E3 1031.13/3.7 4.7 - 5.7 5.7 E3 104.12/5.7 E3 104.13/5.7 5.2 - 6.2 6.2 E3 105.12/6.2 E3 105.13/6.2
104
3.7 - 4.2 4.2 E3 1031.12/4.2 E3 1031.13/4.2 5.7 - 6.7 6.7 E3 104.12/6.7 E3 104.13/6.7 6.2 - 7.2 7.2 E3 105.12/7.2 E3 105.13/7.2
105
4.2 - 4.7 4.7 E3 1031.12/4.7 E3 1031.13/4.7 6.7 - 7.7 7.7 E3 104.12/7.7 E3 104.13/7.7 7.2 - 8.2 8.2 E3 105.12/8.2 E3 105.13/8.2
1031
4.7 - 5.2 5.2 E3 1031.12/5.2 E3 1031.13/5.2 7.7 - 8.7 8.7 E3 104.12/8.7 E3 104.13/8.7 8.2 - 9.2 9.2 E3 105.12/9.2 E3 105.13/9.2
5.2 - 5.7 5.7 E3 1031.12/5.7 E3 1031.13/5.7 9.2 - 10.0 10.0 E3 105.12/10.0 E3 105.13/10.0
5.7 - 6.2 6.2 E3 1031.12/6.2 E3 1031.13/6.2 10.0 - 10.7 10.7 E3 105.12/10.7 E3 105.13/10.7
6.2 - 6.7 6.7 E3 1031.12/6.7 E3 1031.13/6.7
6.7 - 7.2 7.2 E3 1031.12/7.2 -
1)
For ordering information see page B 2-40.
MULTIPOLE
LOW & HIGH
VOLTAGE
B2 - 49
Table of contents
B2 - 50 / B2 - 58
MULTIPOLE
LOW & HIGH
VOLTAGE
PLUGS
CABLE MOUNTED
MULTIPOLE
■ Body styles (S; SA; SV)....................................................B 2- 51
■ Technical dimensions.....................................................B 2- 52
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
Unsealed (IP50) ● ● ●
Protection Sealing categories, page A-6
Sealed up to IP68 1) 1) 1)
Friction
Push-pull ● ● ●
Locking
Quick-release Locking systems, page A-5
system
Lanyard ●
Tamperproof ●
Crimp
Contacts Electrical & contact configurations, page B 2-57
Solder ● ● ●
107 Series ● ●
1)
Clamp sets for sealed or shielded connectors are available on request.
All dimensions and images shown are in millimeters and are for reference only. B2 - 51
FISCHER CORE SERIES BRASS – MULTIPOLE HIGH VOLTAGE Technical dimensions
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
S SA
BODY STYLE ~A BODY STYLE ~A
~B
~B
ø1
øD1
ød
øD
ød
øD2
1 2 1 2
~L
~L1
Torque 1 Torque 1
Series A B D d max 1 2 Series A B D1 D2 L L1 d max 1 2
[Nm] [Nm]
104 50 38 15 8.6 12 2.0 13 104 50 38 15 21 65 83 8.6 12 2.0 13
105 62 47 18 10.5 15 3.5 16 105 62 47 18 25 70 96 10.5 15 3.5 16
106 80 55 30 18.5 22 8.0 - 106
Please contact us for additional information
107 110 85 34 22.7 32 10.0 32 107
PLUGS
MULTIPOLE
LOW & HIGH
VOLTAGE
CABLE
MOUNTED
SV
BODY STYLE
~A
~B
øD1
ød
øD2
1
Torque 1
Series A B D1 D2 d max 1 2
[Nm]
104 50 38 15 20 8.6 12 2.0 13
105 62 47 18 22 10.5 15 3.5 16
106 80 55 30 35 18.5 22 8.0 -
107 110 85 34 38 22.7 32 10 32
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B2 - 53
FISCHER CORE SERIES BRASS – MULTIPOLE HIGH VOLTAGE Body styles
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
Unsealed (IP50) ●
Protection Sealed up to IP681) ● ● Sealing categories, page A-6
Hermetic1) ● ●
Crimp
Contacts Solder ● ● ● Electrical & contact configurations, page B 2-57
PCB
Housing Natural chrome ● ● ●
Options, page B 2-35
color Black chrome ● ● ●
Right-angle
Flush ● ●
Design
Front-projecting ●
Body styles, chapter B 1-3
Bulkhead feedthrough
Front-mounting ● ● ●
Assembly
Rear-mounting
Sealing caps ● ● ●
Spacers ●
Accessories Color-coded washers ● Accessories, section B 6-2
Grounding washers ● ● ●
Locking washers ● ● ●
102 Series
103 Series
1031 Series Technical dimensions, page B 2-55
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
D DEE
BODY STYLE ~A BODY STYLE ~A
1 2
øD
øD
M
M
B max. C B min/max. C
B Torque B Torque
Series A C D M Series A C D M 1 2
max. [Nm] min/max. [Nm]
104 28 10.5 2.2 19 15x1 17 4.0 104 35 0/15.5 4 22 16x1 19 4.5 17
105 34 15.0 2 22 18x1 22 6.0 105 Please contact us for additional information
106 51 18.0 3 37 32x1 TX00.106 15 106 54 19/24 5 41 32x1 TX00.106 15 –
107 63 18.0 4 40 35x1 TX00.107 16 107 64 19.2/22 5 45 35x1 TX00.107 16 –
Receptacles of 106 and 107 Series are supplied with slotted nuts.
For nut dimensions see Accessories section B 6-2.
For wrenches see section Tooling section, page B 6-19.
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut.
Tests have to be made to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B2 - 55
FISCHER CORE SERIES BRASS – MULTIPOLE HIGH VOLTAGE Technical dimensions
RECEPTACLES
MULTIPOLE
LOW & HIGH
VOLTAGE
PANEL
MOUNTED
DBEE ~A
BODY STYLE C
1
øD
B max. C1 2
B Torque
Series A C C1 D M 1 2
max. [Nm]
104 35.5 3.5 16 4 22 16x1 19 4.5 17
105 Please contact us for additional information
106 54 6.5 25.5 7 40 32x1 TX00.106 15 –
107 64 5 24 5 45 35x1 TX00.107 16 38
A/Z POLARITY
MULTIPOLE
LOW & HIGH
VOLTAGE
For Multipole High Voltage connectors, it is essential to pay attention to the differences between type
"A" and "Z".
For Multipole High Voltage connectors, however, it is safer to recess the male contacts. In these cases, the plug type "A" is equipped with female contacts
and the receptacle with protected male contacts.
EXAMPLE
receptacle plug
type "A" type "A"
D 105 A039 S 105 A039
All dimensions and images shown are in millimeters and are for reference only. B2 - 57
FISCHER CORE SERIES BRASS – MULTIPOLE HIGH VOLTAGE Electrical & contact configurations
● = Standard ❍ = Option
Current 1) [A]
of contacts
Wire barrel
Pin layout
Insulating
Reference
Number
material
Contact
Contact Contact Contact Contact
Solder
Crimp
ø [mm]
ø [mm]
to body to contact to body to contact
5)
104 A 062 4 ● PEEK5) 0.9 0.8 4.5 4.0 7.5 6.0 8.0
Z
105 A 039
7)
5 ● PTFE 1.3 1.2 4.5 4.5 7.0 7.0 11
Z
106 A 013
8) 9)
6 ● PTFE 1.3 1.2 7.0 7.0 10.5 10.5 12
Z
107 A 034 2) 3) 10) 7 ● PTFE 2.0 2.0 6.5 6.0 12.0 11.0 20
1)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
2)
For clamp sets selection see page B 2-47.
3)
See Tooling section, page B 6-24, for insertion tool of contacts.
4)
Measured with S plug and D receptacle.
5)
Only PTFE insulator and "A" polarity for DEE and DBEE body styles.
6)
Only available in D body style with "A" polarity.
7)
Only available in D body style. Contact us for other body style additional information.
8)
For DEE "A" polarity, the contact block is composed of two parts : one is PEEK and the second one is PTFE.
9)
DBEE only available with PEEK insulator and "A" polarity.
10)
Only available "A" polarity.
MULTIPOLE
LOW & HIGH
VOLTAGE
Multipole High Voltage connectors, as well as
Insulating cable clamp set is included with connector
Mixed High Voltage and Mixed Coax
connectors, are equipped with POM (Delrin®) Multipole high voltage Mixed high voltage Mixed coax
collet type cable clamps. Insulating clamp set ø should be added to the connector part number
separated by ø (select the collet ø according to the cable clamping
These insulated one-piece clamps are fitted range) and followed by-UI (Unshielded Insulated).
for optimal High-Voltage ratings.
Example
Material
POM (Polyoxymethylene) Delrin® S 104 A062-130 ø 6.6-UI
104 series 4 pole high voltage S plug with insulating cable clamp set allowing cable
diameter included between 4.7 & 6.6 mm
107
Insulating cable clamps set, not available. 7.1 - 8.5 8.5
See page B 2-47.
8.3 - 9.7 9.7
9.1 - 10.5 10.5
All dimensions and images shown are in millimeters and are for reference only. B2 - 59
FISCHER CORE SERIES BRASS – MULTIPOLE HIGH VOLTAGE Notes
MULTIPOLE
LOW & HIGH
VOLTAGE
VOLTAGE
COAX
■ LOW VOLTAGE..............................................................B 3- 2
■ HIGH VOLTAGE.............................................................B 3- 28
B3 - 1
Table of contents
COAX
COAX
PANEL MOUNTED
■ Body styles (SF; SFU/E; SFPU/E)................................... B 3 - 16
LOW VOLTAGE
■ Technical dimensions..................................................... B 3 - 17
RECEPTACLES
CABLE MOUNTED
■ Body styles (K/KE)......................................................... B 3 - 7
■ Technical dimensions.................................................... B 3 - 8
PANEL MOUNTED
■ Body styles (D; DEU/E; DB; DBEU/E;
DBP; DBPU/E; DBPLU/E; DG; WDE)............................. B 3 - 9
■ Technical dimensions.................................................... B 3 - 11
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS
CABLE
MOUNTED
COAX
Body style S SE1) SC SCE1) SOV SOVE1) SA SAE1) SV1) SVE WSO
information
Unsealed (IP50) ● ● ● ● ● ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ● ● ● ● ●
Friction ● ●
Push-pull ● ● ● ● ● ● ●
Locking systems,
Locking system Quick-release ● ●
page A-5
Lanyard ● ●
Tamperproof ● ●
Crimp Electrical & contact
Contacts
Solder ● ● ● ● ● ● ● ● ● ● ● configurations, page B 3-22
Housing Natural chrome ● ● ● ● ● ● ● ● ● ● ●
Options, page B 3-26
color Black chrome ● ● ● ● ● ● ● ● ●
Shortened body
Design Body styles, page B 1-2
Right-angle ●
Cable clamp sets ● ● ● ● ● ● ● ● ● ● ● Cable clamp set included
Cabling Overmoldable in product except for
Heat shrinkable WSO, page B 2-39
Cable bend reliefs ● ● ● ● ● ● ● ● ● ● ●
Accessories Protective sleeves ● ● ● ● ● ● Accessories, page B 6-2
Sealing caps ● ● ● ● ● ● ● ● ● ● ●
102 Series ● ● ● ● ● ● ● ● ● ● ●
103 Series ● ● ● ● ● ● ● ● ● ● ● Technical dimensions,
1031 Series page B 3-4
All dimensions and images shown are in millimeters and are for reference only. B3 - 3
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Technical dimensions
PLUGS
CABLE
MOUNTED
LOW & HIGH
VOLTAGE
S/SE/SC/SCE SOV/SOVE
COAX
øD
ød
øD
ød
1 2
1 2
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
PLUGS
CABLE
MOUNTED
COAX
BODY STYLE ~A BODY STYLE
~A
~B
~B
ø1
øD1
ød
øD1
ød
øD2
2
øD2
1 2 1
~L
~L1
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B3 - 5
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Technical dimensions
PLUGS
CABLE
MOUNTED
LOW & HIGH
VOLTAGE
WSO
COAX
BODY STYLE ~A
~B
øD
H 2
ød
RECEPTACLES
CABLE
MOUNTED
Unsealed (IP50) ●
Protection Sealing categories, page A-6
Sealed up to IP68 ●
Crimp
Contacts Electrical & contact configurations, page B 3-22
Solder ● ●
Natural chrome ● ●
Options, page B 3-26
Housing Black chrome ● ●
Body styles, page B 1-3
Shortened body
Cable clamp sets ● ●
102 Series ● ●
103 Series ● ●
All dimensions and images shown are in millimeters and are for reference only. B3 - 7
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Technical dimensions
RECEPTACLES
CABLE
MOUNTED
LOW & HIGH
VOLTAGE
K/KE
COAX
BODY STYLES
~A
øD
ød
1 2
dmax Torque 1
Series A B 1 2
Unsealed Sealed [Nm]
RECEPTACLES
PANEL
MOUNTED
Unsealed (IP50) ● ● ●
Sealing categories,
Protection Sealed up to IP68 ● ● ● ●
page A-6
Hermetic ● ●
Crimp
Electrical & contact
Contacts Solder ● ● ● ● ● ● ●
configurations, page B 3-22
PCB
Natural chrome ● ● ● ● ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ● ● ● ● ●
Right-angle
Flush ● ● ● ●
Design
Front projecting ● ● ● Body style selection,
Bulkhead feedthrough page B 1-3
Front-mounting ● ● ● ● ● ●
Assembly
Rear-mounting ●
Sealing caps ● ● ● ● ● ● ●
Spacers ● ●
Accessories Color-coded washers ● ● ● Accessories, page B 6-2
Grounding washers ● ● ● ● ● ● ●
Locking washers ● ● ● ● ● ● ●
102 Series ● ● ● ● ● ● ●
103 Series ● ● ● ● ● ● ● Technical dimensions,
1031 Series page B 3-11
All dimensions and images shown are in millimeters and are for reference only. B3 - 9
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Body styles
RECEPTACLES
PANEL
MOUNTED
LOW & HIGH
VOLTAGE
COAX
References to detailed
Body style DBPU DBPE DBPLU DBPLE DG WDE
information
Unsealed (IP50) ●
Protection Sealed up to IP68 ● ● ● ● ● Sealing categories, page A-6
Hermetic ● ● ●
Crimp
Electrical & contact
Contacts Solder ● ● ● ● ● ●
configurations, page B 3-22
PCB
Natural chrome ● ● ● ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ● ● ●
Right-angle
Flush ● ● ● ●
Design
Front projecting ● ● ● ●
Body styles, page B 1-3
Bulkhead feedthrough ●
Front-mounting ● ●
Assembly
Rear-mounting ● ● ● ● ●
Sealing caps ● ● ● ● ● ●
Spacers ●
Accessories Color-coded washers ● Accessories, page B 6-2
Grounding washers ● ● ●
Locking washers ● ● ● ● ●
102 Series ● ● ● ● ● ●
103 Series ● ● ● ● ● ●
Technical dimensions, page B 3-13
1031 Series
Size 104 Series ● ● ● ● ● ● For more information visit:
105 Series ● ● ● ● ● ● www.fischerconnectors.
106 Series com/technical
107 Series
RECEPTACLES
PANEL
MOUNTED
COAX
BODY STYLE ~A
BODY STYLES ~A
1
M
øD
øD
B max. C1
M B min/max. C1 2
B Torque 1 B Torque 1
Series A C1 D M Series A C1 D M 1 2
max. [Nm] min/max. [Nm]
102 19 9 1.5 11 9x0.5 11 1.3 102 20 8/10 2.5 14 9x0.5 11 1.3 -
103 23 8 1.5 14 12x1 14 2.5 103 23 0/12 3.0 18 14x1 17 3.0 14
104 25 11 2.2 19 15x1 17 4.0 104 25 0/15 4.0 22 16x1 19 4.5 17
105 32 15 2.0 22 18x1 22 6.0 105 33 10.5/18 4.0 27 20x1 25 6.5 -
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut.
Tests must be conducted to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B3 - 11
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Technical dimensions
RECEPTACLES
PANEL
MOUNTED
LOW & HIGH
VOLTAGE
DB ~A DBEU/DBEE
COAX
~A
BODY STYLE C BODY STYLES C
øD
øD
M
1
B max. C1 B max. C1 2
B Torque B Torque 1
Series A C C1 D M Series A C C1 D M 1 2
max. [Nm] max. [Nm]
102 18 3 11.0 1.0 11 9x0.5 11 1.3 102 20 3.5 10.2 2.5 14 9x0.5 11 1.3 -
103 21 4 11.5 1.5 14 12x1 14 2.5 103 23 4.0 13.0 3.0 18 14x1 17 3.0 14
104 26 3 14.5 2.5 19 16x1 19 4.5 104 30 3.5 16.0 4.0 22 16x1 19 4.5 17
105 33 7 19.0 2.0 22 18x1 22 6.0 105 32 5.0 19.0 4.0 27 18x1 22 6.0 22
RECEPTACLES
PANEL
MOUNTED
COAX
C C
BODY STYLE B max. BODY STYLES B max.
øD1
øD1
øD
øD
M M
B Torque B Torque
Series A C D D1 M 1) Series A C D D1 M 1)
max. [Nm] max. [Nm]
102 20 3.5 6.5 11 12 9x0.5 10 TC00.000 1.3 102 20 3.5 6.5 14 12 9x0.5 11 TC00.000 1.3
103 23 4.0 8.0 14 15 12x1 - TF00.001 2.5 103 26 3.0 7.8 18 18 14x1 15 TG00.001 3.0
104 26 5.0 9.0 19 19 15x1 - TK00.000 4.0 104 26 4.0 8.0 22 20 16x1 - TK00.002 4.5
105 30 12.0 17.0 22 23 18x1 - TP00.011 6.0 105 30 5.0 10.0 27 25 20x1 - TP00.005 6.5
1)
Assembly tool for decorative slotted nut, see Tooling section, page B 6-20 for details.
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut.
Tests must be conducted to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B3 - 13
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Technical dimensions
RECEPTACLES
PANEL
MOUNTED
LOW & HIGH
VOLTAGE
~A
DBPLU/DBPLE DG
COAX
C ~A
øD1
øD
øD
2
M
M
2.54 ~E 1
E
B Torque 1 B Torque
Series A C D D1 M 1 2 Series A D E M 1)
max. [Nm] max. [Nm]
102 21 4.5 14.2 14 13 10x0.5 11 1.5 11 102 20 6 12 14 9x0.5 11 TC00.000 1.3
103 24 5.0 16.5 18 18 14x1 15 3.0 15 103 23 7 15 15 12x1 14 TF00.001 2.5
104 27 6.5 18.5 22 20 16x1 17 4.5 17 104 26 9 19 18 15x1 17 TK00.000 4.0
105 31 7.0 22.5 27 25 20x1 22 6.5 22 105 30 15 23 24 18x1 22 TP00.011 6.0
1)
Assembly tool for decorative slotted nut, see Tooling section, page B 6-20, for details.
RECEPTACLES
PANEL
MOUNTED
COAX
BODY STYLE A BODY STYLE
C
A
B max. C1
2
øD
øD
M 1 2 M 1 B max. C1
B Torque 1 B Torque 1
Series A C C1 D M 1 2 Series A C C1 D M 1 2
max [Nm] max [Nm]
102 39 23 13 4 14 9x0.5 11 1.3 11 105 62 47 - 4 27 20x1 22 6.5 -
103 40 23 14 4 17 12x1 14 2.5 14
104 40 21 16 4 22 15x1 17 4.0 17
The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs.
The "AZ" version of the feedthrough accepts a type "A" plug on the flange side and a type "Z" plug on the threaded end, which is typically oriented toward the interior of the chassis.
In the version "ZA", the connections "A" and "Z" are inverted, see "A/Z Polarity" on page A-10.
All dimensions and images shown are in millimeters and are for reference only. B3 - 15
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Body styles
PLUGS
PANEL
MOUNTED
LOW & HIGH
VOLTAGE
COAX
Unsealed (IP50) ●
Crimp
Electrical & contact
Contacts Solder ● ● ● ● ●
configurations, page B 3-22
PCB
Housing Natural chrome ● ● ● ● ●
Options, page B 3-26
color Black chrome ● ● ● ● ●
Front-mounting ● ● ●
Assembly Body styles, page B 1-2
Rear-mounting ● ●
Sealing caps ● ● ● ● ●
Spacers
Color-coded washers ●
Accessories Accessories, page B 6-2
Insulating washers ●
Grounding washers ● ● ●
Locking washers ● ● ● ● ●
102 Series ● ● ● ● ●
103 Series ● ● ● ● ●
Technical dimensions, page B 3-17
1031 Series
Size 104 Series ● ● ● ● ● For more information visit:
105 Series ● ● ● ● ● www.fischerconnectors.com/
technical
106 Series
107 Series
PLUGS
PANEL
MOUNTED
COAX
~A ~A
BODY STYLE C
BODY STYLES 1 C
øD
øD
M 2
M
B max C1
B max. C1
B Torque B Torque 1
Series A C C1 D M Series A C C1 D M 1 2
max. [Nm] max. [Nm]
102 20.0 4.0 11.0 1.0 10 9x0.5 11 1.3 102 21 2.5 13 3 13 9x0.5 11 1.3 9
103 23.5 3.0 12.5 1.5 14 12x1 14 2.5 103 26 5.0 14 3 17 12x1 14 2.5 12
104 28.0 3.0 14.0 2.0 18 15x1 17 4.0 104 28 7.5 15 3 22 16x1 19 4.5 -
105 30.5 5.5 16.8 1.2 22 16x1 19 4.5 105 32 6.0 19 4 27 20x1 25 6.5 -
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface under the nut.
Tests must be conducted to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B3 - 17
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Technical dimensions
PLUGS
PANEL
MOUNTED
LOW & HIGH
VOLTAGE
SFPU/SFPE ~A
COAX
BODY STYLES C
øD1
øD
2
M
B Torque 1
Series A C D D1 M 1 2
max. [Nm]
102 26.0 2.5 15.4 13 12 9x0.5 10 1.3 9
103 29.5 4.0 18.5 17 16 12x1 13 2.5 12
104 33.0 6.0 22.0 22 20 16x1 17 4.5 17
105 36.5 5.0 25.0 27 25 20x1 22 6.5 19
RECEPTACLES
PANEL
MOUNTED CABLE
Unsealed (IP50) ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ●
Crimp
Contacts Electrical & contact configurations, page B 3-22
Solder ● ● ●
Natural chrome ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ●
Flush ●
Design
Front-projecting ● ●
Panel-mounted ● ● ●
Body styles, page B 1-3
Front-mounting ● ●
Assembly Rear-mounting ●
Cable mounted ● ● ●
Cable clamp sets ● ● ● Cable clamp set included in product, pages B2-39
Cable bend reliefs ● ● ●
Sealing caps ● ● ●
Spacers ●
Accessories Color-coded washers ● ● ● Accessories, page B 6-2
Insulating washers
Grounding washers ● ● ●
Locking washers ● ● ●
102 Series ● ● ●
103 Series ● ● ●
1031 Series Technical dimensions, page B 3-20
All dimensions and images shown are in millimeters and are for reference only. B3 - 19
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Technical dimensions
RECEPTACLES
PANEL
MOUNTED CABLE
LOW & HIGH
VOLTAGE
DKBE DK
COAX
~A
3
M
øD1
øD
ød
ød
øD
1 2 1 2 M
3 B max. C1
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests have to be made to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
RECEPTACLES
PANEL
MOUNTED CABLE
COAX
BODY STYLES BODY STYLES
~A
~A
M C
øD
ød
øD
ød
1 2 M 1 2 3
3 B min/max. C1 B max. C1
B Series A B C C1 D dmax M
Series A min/max.
C C1 D dmax M max.
All dimensions and images shown are in millimeters and are for reference only. B3 - 21
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Electrical & contact configurations
Pin layout
Reference
Contact types
Current 2)
AC r.m.s. DC
Impe-
LOW & HIGH
Insulating Cable Contact ø Wire bar- dance Contact to Contact to Contact to Contact to
VOLTAGE
Solder 5)
Crimp
[A]
material group 1) [mm] rel ø [mm] [ohms] body contact body contact
COAX
1)
See list of recommended cables on page B 3-24.
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
2)
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
3)
Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs.
4)
PEEK is mainly used for hermetic connectors.
5)
Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / AWG 21 [1] / AWG 22 [7/30].
Pin layout
Reference
Contact types
Current 2)
AC r.m.s. DC
Impe-
VOLTAGE
Solder 5)
Crimp
[A]
material group 1) [mm] rel ø [mm] [ohms] body contact body contact
COAX
104 A 002 ● PTFE 6/7 1.6 1.9 75 4.8 - 6.8 - 15
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
3)
Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs and WDE bulkhead feedthroughs.
4)
PEEK is mainly used for hermetic connectors.
5)
Solder contact version of DBPLE/DBPLU with ground contact: Ground contact for wire size: max 0.79mm / AWG 21 [1] / AWG 22 [7/30].
All dimensions and images shown are in millimeters and are for reference only. B3 - 23
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Cable designation
RG-174/U
COAX
0 RG-178B/U 50±2 7 x 0.1 AcCuAg 0.3 0.84 PTFE 1.3 CuAg 1.8 FEP 50-1-1
RG-196A/U 50±2 7 x 0.1 AcCuAg 0.3 0.84 PTFE 1.3 CuAg 2.0 PTFE 50-1-2
1 RG-174A/U 50±2 7 x 0.16 AcCu 0.48 1.5 PE 2.0 CuSn 2.8 PVC
RG-174/U 50±2 7 x 0.16 AcCu 0.48 1.5 PE 2.0 CuSn 2.6 PVC 50-2-1
RG-178B/U 50±2 7 x 0.1 AcCuAg 0.3 0.84 PTFE 1.3 CuAg 1.8 FEP 50-1-1
RG-188A/U 50±2 7 x 0.18 AcCuAg 0.54 1.5 PTFE 2.0 CuAg 2.6 FEP 50-2-3
RG-196A/U 50±2 7 x 0.1 AcCuAg 0.3 0.84 PTFE 1.3 CuAg 2.0 PTFE 50-1-2
RG-316/U 50±2 7 x 0.18 AcCuAg 0.54 1.5 PTFE 2.0 CuAg 2.5 FEP 50-2-2
RG-179B/U 75±3 7 x 0.1 AcCuAg 0.3 1.5 PTFE 2.0 CuAg 2.6 FEP 75-2-1
LiYCY 1 x 0.14 mm2 1) 18 x 0.1 CuSn 0.5 1.1 PVC 1.6 CuSn 2.4 PVC
LifYCY 1 x 0.04 mm2 2) 20 x 0.05 CuSn 0.4 0.8 PVC 1.3 CuSn 1.6 PVC
2 RG-180B/U 95±5 7 x 0.1 AcCuAg 0.3 2.6 PTFE 3.1 CuAg 3.6 FEP
BELDEN 8218 75±3 7 x 0.14 AcCu 0.43 2.54 PE 3.0 CuSn 3.81 PVC Belden(USA)
3 RG-122/U 50±2 27 x 0.13 CuSn 0.8 2.5 PE 3.2 CuSn 4.1 PVC
LiYCY 1 x 0.25 mm2 1) 14 x 0.15 CuSn 0.66 1.3 PVC 1.8 CuSn 2.6 PVC
LiYCY 1 x 0.38 mm2 2) 19 x 0.16 CuSn 0.8 1.4 PVC 2.0 CuSn 2.9 PVC
4 RG-58C/U 50±2 19 x 0.18 CuSn 0.9 2.95 PE 3.6 CuSn 5.0 PVC 50-3-1
RG-141A/U 50±2 1 x 0.95 AcCuAg 0.95 2.95 PTFE 3.6 CuAg 4.8 PTFE 50-3-7
RG-142B/U 50±2 1 x 0.95 AcCuAg 0.95 2.95 PTFE 4.3 2x CuAg 5.0 FEP
RG-303/U 50±2 1 x 0.95 AcCuAg 0.95 2.95 PTFE 3.6 CuAg 4.3 FEP
RG-400/U 1
Place
50±2for notes
19 x10.2 CuAg 1.0 2.95 PTFE 4.3 2x CuAg 5.0 FEP
5 LiYCY 1 x 0.50 mm2 1) 16 x 0.2 CuSn 0.95 1.8 PVC 2.4 CuSn 3.1 PVC
LiYCY 1 x 0.75 mm2 1) 24 x 0.2 CuSn 1.2 2.0 PVC 2.6 CuSn 3.2 PVC
LifYCY 1 x 0.50 mm2 2) 256 x 0.05 CuSn 1.0 2.0 PVC 2.6 CuSn 3.2 PVC
LifYCY 1 x 0.75 mm2 2) 384 x 0.05 CuSn 1.2 2.2 PVC 2.8 CuSn 3.6 PVC
Legend
Cu Plain copper wire FEP Fluorethylenepropylene CSM Hypalon® (DuPont)
CuAg Silver plated copper wire FPE Foam polyethylene
CuSn Tin plated copper wire PE Polyethylene
StCu Copper-clad steel wire PTFE Polytetrafluorethylene
StCuAg Copper-clad steel wire, silver plated PVC Polyvinyl chloride
VOLTAGE
7
RG-174/U
RG-212/U 50±2 1 x 1.35 CuAg 1.35 4.7 PE 6.2 2x CuAg 8.5 PVC
COAX
RG-222/U 50±2 1 x 1.37 CrNi 1.37 4.7 PE 6.2 2x CuAg 8.5 PVC
SUHNER G 05232 50±2 7 x 0.5 Cu 1.5 4.8 PE 5.6 Cu 7.4 PVC Suhner (CH)
RG-6A/U 75±3 1 x 0.73 AcCu 0.73 4.7 PE 6.2 CuAg 8.5 PVC
8 RG-115A/U 50±2 7 x 0.75 CuAg 2.25 6.5 PTFE 8.0 2 x CuAg 10.5 PTFE
RG-165/U 50±2 7 x 0.82 CuAg 2.46 7.25 PTFE 8.0 CuAg 10.4 PTFE 50-7-8
RG-213/U 50±2 7 x 0.75 Cu 2.25 7.25 PE 8.2 Cu 10.3 PVC 50-7-1
RG-11A/U 75±3 7 x 0.4 CuSn 1.2 7.25 PTFE 8.2 Cu 10.3 PVC 75-7-1
All dimensions and images shown are in millimeters and are for reference only. B3 - 25
FISCHER CORE SERIES BRASS – COAX LOW VOLTAGE Options
COAX LOW & HIGH VOLTAGE, TRIAX & MIXED COAX & MIXED HIGH VOLTAGE
Keying code
4 -600 -700
None
EXAMPLES
Plugs
VOLTAGE
Natural chrome housing color with PTFE contact block, solder contacts and cable clamp set (diameter 6.7 mm)
COAX
S 104 A060-600 Ø3.4 - UI
Natural chrome housing color with PTFE contact block, solder contacts and insulating clamp set (diameter 3.4 mm)
Receptacles
DBPLE 102 A002 - 709EGD
Black chrome housing color with PTFE contact block, solder contacts, EPDM interface O-ring,
ground tag and decorative slotted nut
All dimensions and images shown are in millimeters and are for reference only. B3 - 27
Table of contents
B3- 28 / B3- 34
PLUGS
CABLE MOUNTED
LOW & HIGH
VOLTAGE
COAX
■ Body styles (S; SE; SV; SVE)............................................. B 3 - 29
COAX
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
B3 - 28
Body styles FISCHER CORE SERIES BRASS – COAX HIGH VOLTAGE
PLUGS
CABLE
MOUNTED
Unsealed (IP50) ● ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ●
None
Push-pull ● ● ● ●
Locking system Quick-release Locking systems, page A-5
Lanyard
Tamperproof ● ●
Crimp Electrical & contact
Contacts
Solder ● ● ● ● configurations, page B 3-34
Natural chrome ● ● ● ●
Housing color Options, page B 3-26
Black chrome ● ●
Shortened body
Design Body styles, page B 1-2
Right-angle
Cable clamp sets ● ● ● ●
Cabling Overmoldable Cable clamp set included in product, page B 2-39
Heat shrinkable
Cable bend reliefs ● ● ● ●
Accessories Protective sleeves ● ● Accessories, page B 6-2
Sealing caps ● ● ● ●
102 Series ● ● ● ●
103 Series ● ● ● ●
Technical dimensions, page B 3-30
1031 Series
Size 104 Series ● ● ● ●
105 Series ● ● ● ● For more information visit:
106 Series www.fischerconnectors.com/technical
107 Series ● ● ● ●
1)
Environmental cable clamp set included.
All dimensions and images shown are in millimeters and are for reference only. B3 - 29
FISCHER CORE SERIES BRASS – COAX HIGH VOLTAGE Technical dimensions
PLUGS
CABLE
MOUNTED
LOW & HIGH
VOLTAGE
S/SE SV/SVE
COAX
~B ~B
øD
ød
øD
ød
øD1
1 2 1 2
102 A 018 36 26 9 11 4.7 4.3 7 0.6 7 105 A4) 049 90 60 18 22 10.7 10.7 15 3.5 16
Z Z
RECEPTACLES
PANEL
MOUNTED
Unsealed (IP50) ●
Protection Sealed up to IP68 ● Sealing categories, page A-6
Hermetic ●
Crimp
Contacts Solder ● ● Electrical & contact configurations, page B 3-34
PCB
Natural chrome ● ●
Housing color Options, page B 3-26
Black chrome ● ●
Right-angle
Flush ● ●
Design
Front-projecting
Body styles, page B 1-3
Bulkhead feedthrough
Front-mounting ● ●
Assembly
Rear-mounting
Sealing caps ● ●
Spacers ●
Accessories Color-coded washers ● Accessories, page B 6-2
Grounding washers ● ●
Locking washers ● ●
102 Series ● ●
103 Series ● ●
Technical dimensions, page B 3-32
1031 Series
Size 104 Series ● ●
105 Series ● ● For more information visit:
106 Series www.fischerconnectors.com/technical
107 Series ● ●
All dimensions and images shown are in millimeters and are for reference only. B3 - 31
FISCHER CORE SERIES BRASS – COAX HIGH VOLTAGE Technical dimensions
RECEPTACLES
PANEL
MOUNTED
LOW & HIGH
VOLTAGE
D
COAX
~A
BODY STYLE
øD
M
B max. C
B Torque B Torque
Types A C D M Types A C D M
max. [Nm] max. [Nm]
A 63
105 AZ 049 1)
2)
102 24 8 1.5 11 9x0.5 11 1.3 6.0
Z 018 68
13 2.0 22 18x1 22
102 A 025 45 7 2.0 11 9x0.5 11 1.3 105 A 108 2) 59 13 2.0 22 18x1 22 6.0
Z
RECEPTACLES
PANEL
MOUNTED
COAX
BODY STYLE
~A
M
øD
1
B min/max. C 2
B Torque 1 B Torque 1
Types A C D M 1 2 Types A C D M 1 2
min/max. [Nm] min/max. [Nm]
A 018 46
105 A 005
2)
102 26 8/12 2 14 9x0.5 11 1.3 11 10.5/18 4 27 20x1 25 6.5 -
Z Z 50
A 025 72
105 A 049
1)
102
Z 45 0.5/7 2 15 11x0.75 14 2.0 - 2)
10.5/30 4 27 20x1 25 6.5 -
Z 74
39
103 A 023 0/12 3 18 14x1 17 3.0 14 107 A 73 19.2/22 5 45 35x1 TX00.107 16 -
Z 38 Z 003
A 41 A 90
104 -
Z 010 0/15 4 22 16x1 19 4.5 17 107 19.2/22 5 45 35x1 TX00.107 16
40 Z 017 95
1)
Non standard dimension of panel cut-out: ø11.1
2)
Also available with an optional micro switch.
Receptacles of 106 and 107 series are supplied with slotted nuts.
For wrenches see Tooling section page B 6-19.
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests have to be made to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B3 - 33
FISCHER CORE SERIES BRASS – COAX HIGH VOLTAGE Electrical & contact configurations
Pin layout
Reference
Contact types
AC r.m.s DC
LOW & HIGH
102 A 025 ● ●
3)
PTFE 4 0.9 0.8 50 7.0 - 11 - 10
Z
105 A 005
5)
● PTFE
4/6/7 2.0 2.1 75 9.0 - 14 - 20
Z ❍ PEEK
105 A 049
5)
● PTFE 4/6/7/8 2.0 2.3 - 11 - 19 - 35
Z
4) 5)
105 A 108 ● PTFE 4/6/7/8 2.0 2.5 - 14 - 20 - 23
TRIAX
B4 - 1
Table of contents
B4 - 2 / B4 - 18 PLUGS
CABLE MOUNTED
■ Body styles (S/SC; SOV; SA; SV; WSO).............................B 4 - 3
■ Technical dimensions.....................................................B 4 - 4
PANEL MOUNTED
■ Body styles (SF; SFU; SFE)............................................B 4 - 13
TRIAX
■ Technical dimensions.....................................................B 4 - 14
RECEPTACLES
TRIAX
CABLE MOUNTED
■ Body styles (K; KE)......................................................... B 4 - 7
■ Technical dimensions..................................................... B 4 - 8
PANEL MOUNTED
■ Body styles (D; DEU; DEE; DB; DBEU; DBEE; DG)....... B 4 - 9
■ Technical dimensions..................................................... B 4 - 10
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS
CABLE
MOUNTED
Unsealed (IP50) ● ● ● ● ● ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ● ● ● ● ●
Friction ●
TRIAX
Push-pull ● ● ● ●
Locking
Quick-release ● Locking systems, page A-5
system
Lanyard ●
Tamperproof ●
Crimp Electrical & contact
Contacts
Solder ● ● ● ● ● ● configurations, page B 4-18
Natural chrome ● ● ● ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ● ● ●
Shortened body
Design Body styles, page B 1-2
Right-angle ●
Cable clamp sets ● ● ● ● ● ●
Cabling Overmoldable Cable clamp set, page B 2-39
Heat shrinkable
Cable bend reliefs ● ● ● ● ● ●
Accessories Protective sleeves ● ● ● Accessories, page B 6-2
Sealing caps ● ● ● ● ● ●
102 Series ● ● ● ● ● ●
103 Series ● ● ● ● ● ●
Technical dimensions, page B 4-4
1031 Series
Size 104 Series
105 Series For more information visit:
106 Series www.fischerconnectors.com/technical
107 Series
All dimensions and images shown are in millimeters and are for reference only. B4 - 3
FISCHER CORE SERIES BRASS – TRIAX Technical dimensions
PLUGS
CABLE
MOUNTED
S/SC SOV
BODY STYLES ~A
BODY STYLE ~A
~B ~B
TRIAX
øD
ød
øD
ød
1 2 1 2
PLUGS
CABLE
MOUNTED
SA SV
BODY STYLE BODY STYLE
~A
~A
~B ~B
ø1
TRIAX
øD1
ød
øD1
ød
øD2
1 2 2
øD2
1
~L
~L1
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests must be conducted to evaluate the exact values.
To secure the cable clamp nut, we recommend the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B4 - 5
FISCHER CORE SERIES BRASS – TRIAX Technical dimensions
PLUGS
CABLE
MOUNTED
WSO
BODY STYLE ~A
~B
TRIAX
øD
2
H
ød
RECEPTACLES
CABLE
MOUNTED
Unsealed (IP50) ●
Protection Sealing categories, page A-6
Sealed up to IP68 ●
Crimp
Contacts Electrical & contact configurations, page B 4-18
TRIAX
Solder ● ●
Natural chrome ● ●
Housing Black chrome ● ● Options, page B 3-26
Shortened body
Cable clamp sets ● ●
Cabling Overmoldable Cable clamp set, page B 2-39
Heat shrinkable
Cable bend reliefs ● ●
Accessories Protective sleeves ● ● Accessories, page B 6-2
Sealing caps ● ●
102 Series ● ●
103 Series ● ●
Technical dimensions, page B 4-8
1031 Series
Size 104 Series
105 Series For more information visit:
106 Series www.fischerconnectors.com/technical
107 Series
All dimensions and images shown are in millimeters and are for reference only. B4 - 7
FISCHER CORE SERIES BRASS – TRIAX Technical dimensions
RECEPTACLES
CABLE
MOUNTED
K/KE
BODY STYLES
~A
TRIAX
øD
ød
1 2
d max Torque 1
Series A D 1 2
Unsealed Sealed [Nm]
102 35 10 4.7 4.3 7 0.6 7
103 43 13 6.7 6.2 10 1.0 10
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
RECEPTACLES
PANEL
MOUNTED
Unsealed (IP50) ● ● ●
Protection Sealed up to IP68 ● ● ● ● Sealing categories, page A-6
Hermetic ● ●
TRIAX
Crimp
Electrical & contact
Contacts Solder ● ● ● ● ● ● ●
configurations, page B 4-18
PCB
Natural chrome ● ● ● ● ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ● ● ● ● ●
Right-angle
Flush ● ● ● ●
Design
Front projecting ● ● ● ●
Body styles, page B 1-3
Bulkhead feedthrough
Front-mounting ● ● ● ● ● ● ●
Assembly
Rear-mounting ●
Sealing caps ● ● ● ● ● ● ●
Spacers ● ●
Color-coded washers ● ● ●
Accessories Accessories, page B 6-2
Insulating washers ● ● ● ● ● ● ●
Grounding washers ● ● ● ● ● ● ●
Locking washers ● ● ● ● ● ● ●
102 Series ● ● ● ● ● ● ●
103 Series ● ● ● ● ● ● ●
1031 Series Technical dimensions, page B 4-10
All dimensions and images shown are in millimeters and are for reference only. B4 - 9
FISCHER CORE SERIES BRASS – TRIAX Technical dimensions
RECEPTACLES
PANEL
MOUNTED
D DEU/DEE
BODY STYLE ~A BODY STYLES ~A
1
M
TRIAX
øD
øD
B max. C1 M B min/max. C1 2
B Torque B Torque 1
Series A C1 D M Series A C1 D M 1 2
max [Nm] min/max [Nm]
102 19 9 1.5 11 9x0.5 11 1.3 102 20 8/10 2.5 14 9x0.5 11 1.3 11 1)
103 23 8 1.5 14 12x1 14 2.5 103 23 0/12 3.0 18 14x1 17 3.0 14
RECEPTACLES
PANEL
MOUNTED
DB ~A DBEU/DBEE ~A
TRIAX
øD
øD
M
1
B max. C1 2
B max. C1
B Torque B Torque 1
Series A C C1 D M Series A C C1 D M 1 2
max. [Nm] max. [Nm]
102 18 3 11.0 1.0 11 9x0.5 11 1.3 102 20 3.5 10.2 2.5 14 9x0.5 11 1.3 11
103 21 4 11.5 1.5 14 12x1 14 2.5 103 23 4.0 13.0 3.0 18 14x1 17 3.0 14
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface.
Tests must be conducted to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B4 - 11
FISCHER CORE SERIES BRASS – TRIAX Technical dimensions
RECEPTACLES
PANEL
MOUNTED
DG ~A
øD
M
E
B Torque
Series A D E M
max. [Nm]
102 20 6 12 14 9x0.5 11 TC00.000 1.3
103 23 7 15 15 12x1 14 TF00.001 2.5
PLUGS
PANEL
MOUNTED
Unsealed (IP50) ●
Protection Sealed up to IP68 ● ● Sealing categories, page A-6
TRIAX
Hermetic ●
Crimp
Contacts Solder ● ● ● Electrical & contact configurations, page B 4-18
PCB
Natural chrome ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ●
Front-mounting ● ● ●
Assembly Body styles, page B 1-2
Rear-mounting
Sealing caps ● ● ●
Spacers
Color-coded washers ●
Accessories Accessories, page B 6-2
Insulating washers ●
Grounding washers ●
Locking washers ●
102 Series ● ● ●
103 Series ● ● ●
1031 Series Technical dimensions, page B 4-14
All dimensions and images shown are in millimeters and are for reference only. B4 - 13
FISCHER CORE SERIES BRASS – TRIAX Technical dimensions
PLUGS
PANEL
MOUNTED
SF ~A SFU/SFE ~A
BODY STYLE C BODY STYLES 1 C
TRIAX
øD
øD
M 2
M
B max C1
B max. C1
B Torque B Torque 1
Series A C C1 D M Series A C C1 D M 1 2
max. [Nm] max. [Nm]
102 20.0 4.0 11.0 1.0 10 9x0.5 11 1.3 102 21 2.5 13 3 13 9x0.5 11 1.3 9
103 23.5 3.0 12.5 1.5 14 12x1 14 2.5 103 26 5.0 14 3 17 12x1 14 2.5 12
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface.
Tests must be conducted to evaluate the exact values.
RECEPTACLES
PANEL
MOUNTED CABLE
Unsealed (IP50) ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ●
Crimp
Contacts Electrical & contact configurations, page B 4-18
TRIAX
Solder ● ● ●
Natural chrome ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ●
Flush ●
Design
Front-projecting ● ●
Panel mounted ● ● ●
Body styles, page B 1-3
Front-mounting ● ●
Assembly Rear-mounting ●
Cable mounted ● ● ●
Cable clamp sets ● ● ● Cable clamp sets, page B 2-39
Cable bend reliefs ● ● ●
Sealing caps ● ● ●
Spacers ●
Accessories, page B 6-2
Accessories Color-coded washers ● ●
Insulating washers
Grounding washers ● ● ●
Locking washers ● ● ●
102 Series ● ● ●
103 Series ● ● ●
1031 Series Technical dimensions, page B 4-16
All dimensions and images shown are in millimeters and are for reference only. B4 - 15
FISCHER CORE SERIES BRASS – TRIAX Technical dimensions
RECEPTACLES
PANEL
MOUNTED CABLE
DKBE DK
~A
BODY STYLE C BODY STYLE
~A
B max.
3
M
TRIAX
øD
ød
øD1
ød
øD
1 2 1 2 M
3 B max. C1
RECEPTACLES
PANEL
MOUNTED CABLE
DKE
BODY STYLE
~A
TRIAX
ød
øD
1 2 M
3 B min/max. C1
B Torque 1 Torque 3
Series A C C1 D dmax M 1 2 3
min/max. [Nm] [Nm]
102 35 9/12 - 2 14 4.3 9x0.5 7 0.6 7 11 1.3
103 45 9/14 - 3 17 6.2 14x1 10 1.0 10 17 3.0
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket and the quality of the panel surface.
Tests must be conducted to evaluate the exact values.
To secure the cable clamp nut, we recommend the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B4 - 17
FISCHER CORE SERIES BRASS – TRIAX Electrical & contact configurations
Impedance [ohms]
Contact type
AC r.m.s DC
Contact ø [mm]
Cable group 1)
Current 2)[A]
Pin layout
Insulating
Reference
material
Contact Contact Contact Contact
Solder
Crimp
to body to contact to body to contact
● PTFE
102 A014 11 0.9 0.8 - 1.1 1.2 1.5 1.7 10
TRIAX
❍ PEEK
● PTFE
103 A015 12 1.3 1.0 50 1.2 1.5 1.6 2.4 12
❍ PEEK
1)
See list of recommended cables on page B 3-24.
2)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
3)
Measured with S plug and D receptacle. Please contact us for ratings for WSO right-angle plugs.
4)
Inverted polarity: female contact on plug/male contact on receptacle.
■ HIGH VOLTAGE.............................................................B 5-18
COAX& HIGH
VOLTAGE
MIXED
B5 - 1
Table of contents
MIXED
PANEL MOUNTED
■ Body style selection (SF)................................................. B 5- 11
■ Technical dimensions...................................................... B 5- 12
COAX RECEPTACLES
CABLE MOUNTED
■ Body styles (K/KE).......................................................... B 5- 6
COAX& HIGH
PANEL MOUNTED
■ Body styles (D; DB; DG)................................................. B 5- 8
■ Technical dimensions..................................................... B 5- 9
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS
CABLE
MOUNTED
Unsealed (IP50) ● ● ● ● ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ● ● ● ●
Friction ●
Push-pull ● ● ●
Locking system Quick-release ● Locking systems, A-5
Lanyard ●
COAX& HIGH
Tamperproof ●
VOLTAGE
Crimp (coax) ● ● ● ● ● Electrical & contact
MIXED
Contacts
Solder (others) ● ● ● ● ● configurations, page B 5-16
Natural chrome ● ● ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ● ●
Shortened body
Design Body styles, page B 1-2
Right angle
Cable clamp sets ● ● ● ● ●
Cabling Overmoldable Insulating cable clamp sets, page B 2-59
Heat shrinkable
Cable bend reliefs ● ● ● ● ●
Accessories Protective sleeves ● ● ● Accessories, page B 6-2
Sealing caps ● ● ● ● ●
102 Series
103 Series
1031 Series Technical dimensions, page B 5-4
All dimensions and images shown are in millimeters and are for reference only. B5 - 3
FISCHER CORE SERIES BRASS – MIXED COAX Technical dimensions
PLUGS
CABLE
MOUNTED
S/SC SOV
BODY STYLES BODY STYLE ~A
~A
~B ~B
øD
ød
øD
ød
COAX& HIGH
VOLTAGE
1 2 1 2
MIXED
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
PLUGS
CABLE
MOUNTED
SA SV
BODY STYLE BODY STYLE
~A ~A
~B ~B
ø1
øD1
øD1
ød
ød
COAX& HIGH
VOLTAGE
øD2
1 2 2
øD2
1
MIXED
~L
~L1
All dimensions and images shown are in millimeters and are for reference only. B5 - 5
FISCHER CORE SERIES BRASS – MIXED COAX Body styles
RECEPTACLES
CABLE
MOUNTED
Unsealed (IP50) ●
Protection Sealing categories, page A-6
Sealed up to IP68 ●
Crimp (coax) ● ●
Contacts Electrical & contact configurations, page B5-16
Solder (others) ● ●
Natural chrome ● ●
Housing Black chrome ● ● Options, page B 3-26
COAX& HIGH
Shortened body
VOLTAGE
RECEPTACLES
CABLE
MOUNTED
K/KE
BODY STYLES
~A
øD
ød
COAX& HIGH
1 2
VOLTAGE
MIXED
d max Torque 1
Series A D 1 2
Unsealed Sealed [Nm]
104 50 16 8.7 8.7 12 2.5 13
105 60 19 10.7 10.7 15 3.5 16
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend
the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B5 - 7
FISCHER CORE SERIES BRASS – MIXED COAX Body styles
RECEPTACLES
PANEL
MOUNTED
Unsealed (IP50) ● ● ●
Protection Sealed up to IP68 Sealing categories, page A-6
Hermetic
Crimp (coax) ● ● ●
Contacts Solder (others) ● ● ● Electrical & contact configurations, page B 5-16
COAX& HIGH
PCB
VOLTAGE
Natural chrome ● ● ●
MIXED
RECEPTACLES
PANEL
MOUNTED
D DB
~A
BODY STYLE BODY STYLE C
~A
øD
øD
M
COAX& HIGH
VOLTAGE
B max. C1
MIXED
B max. C1
B Torque B Torque
Series A C1 D M Series A C C1 D M
max. [Nm] max. [Nm]
104 33 11 2.2 19 15x1 17 4.0 104 33 3 14.5 2.5 19 16x1 19 4.5
105 38 15 2.0 22 18x1 22 6.0
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface.
Tests must be conducted to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B5 - 9
FISCHER CORE SERIES BRASS – MIXED COAX Technical dimensions
RECEPTACLES
PANEL
MOUNTED
DG ~A
øD
COAX& HIGH
VOLTAGE
MIXED
M
E
B Torque
Series A D E M 1)
max. [Nm]
104 33 9 19 18 15x1 17 TK00.000 4.0
105 38 15 23 24 18x1 22 TP00.011 6.0
1)
Assembly tool for decorative slotted nut, see Tooling section, page B 6-20 for details.
PLUGS
PANEL
MOUNTED
Unsealed (IP50) ●
Protection Sealed up to IP68 Sealing categories, page A-6
Hermetic
Crimp (coax) ●
Contacts Solder (others) ● Electrical & contact configurations, page B 5-16
PCB
COAX& HIGH
Natural chrome ●
Housing color Options, section B 3-26
VOLTAGE
Black chrome ●
MIXED
Front-mounting ●
Assembly Body styles, page B 1-2
Rear-mounting
Sealing caps ●
Spacers
Color-coded washers ●
Accessories Accessories, page B 6-2
Insulating washers ●
Grounding washers ●
Locking washers ●
102 Series
103 Series
1031 Series Technical dimensions, page B 5-12
All dimensions and images shown are in millimeters and are for reference only. B5 - 11
FISCHER CORE SERIES BRASS – MIXED COAX Technical dimensions
PLUGS
PANEL
MOUNTED
SF
~A
BODY STYLE C
øD
COAX& HIGH
M
VOLTAGE
MIXED
B max. C1
B Torque
Series A C C1 D M
max. [Nm]
104 28 3.0 14.0 2.0 18 15x1 17 4.0
105 35 5.5 16.8 1.2 22 16x1 19 4.5
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface.
Tests must be conducted to evaluate the exact values.
RECEPTACLES
PANEL
MOUNTED CABLE
Unsealed (IP50) ●
Protection Sealing categories, page A-6
Sealed up to IP68 ● ●
Crimp (coax) ● ● ●
Contacts Electrical & contact configurations, page B 5-16
Solder (others) ● ● ●
Natural chrome ● ● ●
Housing color Options, page B 3-26
Black chrome ● ● ●
Flush
COAX& HIGH
●
Design
VOLTAGE
Front-projecting ● ●
MIXED
Panel mounted ● ● ●
Body styles, page B 1-3
Front-mounting ● ●
Assembly Rear-mounting ●
Cable mounted ● ● ●
Cable clamp sets ● ● ● Insulating cable clamp sets, page B 2-59
Cable bend reliefs ● ● ●
Sealing caps ● ● ●
Spacers ●
Accessories Color-coded washers ● ● ● Accessories, page B 6-2
Insulating washers
Grounding washers ● ● ●
Locking washers ● ● ●
102 Series
103 Series
Technical dimensions, page B 5-14
1031 Series
Size 104 Series ● ● ●
For more information visit:
105 Series ● ● ●
www.fischerconnectors.com/technical
106 Series
107 Series
All dimensions and images shown are in millimeters and are for reference only. B5 - 13
FISCHER CORE SERIES BRASS – MIXED COAX Technical dimensions
RECEPTACLES
PANEL
MOUNTED CABLE
DKBE ~A
DK
BODY STYLE C BODY STYLE
B max. ~A
M 3
øD1
øD
ød
ød
COAX& HIGH
VOLTAGE
øD
1 2 1 2 M
MIXED
3 B max. C1
RECEPTACLES
PANEL
MOUNTED CABLE
DKE
~A
BODY STYLE
M C
øD
ød
COAX& HIGH
VOLTAGE
1 2 3
MIXED
B max. C1
B Torque 1 Torque 3
Series A C C1 D dmax M 1 2 3
max. [Nm] [Nm]
104 50 8 16.0 3 22 8.7 16x1 12 2.0 13 19 4.5
105 61 9 19.0 4 27 10.7 20x1 15 3.5 16 25 6.5
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket and by the quality of the panel surface.
Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B5 - 15
FISCHER CORE SERIES BRASS – MIXED COAX Electrical & contact configurations
Impedance [ohm]
Contact type
Contact ø [mm]
Cable group 1)
AC r.m.s DC
Current 3) [A]
of contacts
Pin layout
Insulating
Reference
Number
material
Contact Contact Contact Contact
Solder Crimp
to body 2) to contact to body 2) to contact
1)
See list of recommended cables on page B 3-24.
2)
Test voltages between contact and body, as well as between contact and coaxial outer contact.
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
3)
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
PEEK for main insulator and PTFE for Coax.
5)
Measured with S plug and D receptacle.
6)
DB body style not available.
COAX& HIGH
VOLTAGE
MIXED
B5 - 17
Table of contents
B5- 18 / B5- 24
PLUGS
CABLE MOUNTED
MIXED
■ Body styles (S; SV)..........................................................B 5-19
■ Technical dimensions.....................................................B 5-20
VOLTAGE
■ Accessories................................................................... B 6-2
■ Tooling........................................................................... B 6-19
■ Technical information..................................................... B 1-13
■ Product specifications................................................... A - 5
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS
CABLE
MOUNTED
Unsealed (IP50) ● ●
Protection Sealing categories, page A-6
Sealed up to IP68
Friction
Push-pull ● ●
Locking system Quick-release Locking systems, page A-5
Lanyard
COAX& HIGH
Tamperproof ●
VOLTAGE
Crimp
MIXED
Contacts Electrical & contact configurations, page B 5-24
Solder ● ●
Natural chrome ● ●
Housing color Options, page B 3-26
Black chrome ●
Shortened body
Design Body styles, page B 1-2
Right-angle
Cable clamp sets ● ●
Insulating cable clamp sets, page B 2-59
Cabling Overmoldable
Cable assembly, page A-16
Heat shrinkable
Cable bend reliefs ● ●
Accessories Protective sleeves ● Accessories, page B 6-2
Sealing caps ● ●
102 Series
103 Series
1031 Series Technical dimensions, page B 5-20
All dimensions and images shown are in millimeters and are for reference only. B5 - 19
FISCHER CORE SERIES BRASS – MIXED HIGH VOLTAGE Technical dimensions
PLUGS
CABLE
MOUNTED
S SV
BODY STYLE BODY STYLE
~A ~A
~B ~B
øD
ød
øD1
ød
COAX& HIGH
VOLTAGE
1 2 2
øD2
1
MIXED
For insertion of female high voltage contacts which have to be assembled after wiring, we recommend tool TP00.000, shown on the Tooling section, page B 6-24.
These connectors are supplied with insulating cable clamps sets. The available inner diameters are listed on page B 2-59.
Some of these versions, however, can be delivered with special metal clamps, allowing the clamping of a cable screen. Please contacrt us for more information.
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend the use of thread locking adhesive.
RECEPTACLES
PANEL
MOUNTED
Unsealed (IP50) ●
Protection Sealed up to IP68 Sealing categories, page A-6
Hermetic
Crimp
Contacts Solder ● Electrical & contact configurations, page B 5-24
COAX& HIGH
PCB
VOLTAGE
Natural chrome ●
MIXED
Housing color Options, page B 3-26
Black chrome ●
Right-angle
Flush ●
Design
Front-projecting
Body styles, page B 1-3
Bulkhead feedthrough
Front-mounting ●
Assembly
Rear-mounting
Sealing caps ●
Spacers
Accessories Color-coded washers ● Accessories, page B 6-2
Grounding washers ●
Locking washers ●
102 Series
103 Series
1031 Series Technical dimensions, page B 5-22
All dimensions and images shown are in millimeters and are for reference only. B5 - 21
FISCHER CORE SERIES BRASS – MIXED HIGH VOLTAGE Technical dimensions
RECEPTACLES
PANEL
MOUNTED
D D
~A
BODY STYLE ~A BODY STYLE ~B
øD
øD
COAX& HIGH
VOLTAGE
M
MIXED
B max. C B max. C
B Torque B Torque
Types A C D M Types A C D M
max. [Nm] max. [Nm]
105 A 0201) 54 15 2 22 18x1 22 6.0
104 A 083 31 10.5 2.2 19 15x1 17 4.0
Z 105 A 0361) 54 15 2 22 18x1 22 6.0
1)
105 A 060 58 15 2 22 18x1 22 6.0
105 A 112 34 15.0 2.0 22 18x1 22 6.0
106 A 0142) 49 18 3 37 32x1 TX00.106 15
105 Series
1)
The high voltage center contact is retained in a special insulator. To achieve proper high voltage perfor-
mance, the window for soldering of the wire has to be covered by the supplied insulating tube, which
must be placed over the cable before soldering.
Torque [Nm] are recommended values that may be influenced by the quality of the panel surface. Tests must be conducted to evaluate the exact values.
A/Z POLARITY
For Mixed High Voltage connectors, it is essential to pay attention to the differences between type "A" and "Z".
Type "A" Standard Polarity Type "Z" Inverted Polarity In these cases, the plug type "A" is equipped
The contacts of the receptacle are recessed The contacts of the plug are recessed with female contacts and the receptacle with
to reduce the possibility of electric shock in to reduce the possibility of electric shock protected male contacts.
the unmated position. in the unmated position. This applies to all connectors on page B 5-24
A
This version should be used when the voltage This version should be used when the voltage except 104 Z 083 and 105 A 112.
is sourced from the receptacle. is sourced from the plug.
Protected contacts are usually female contacts
recessed in the insulator. For Mixed High V
oltage connectors, however, it is safer to
recess the male contacts.
COAX& HIGH
VOLTAGE
MIXED
EXAMPLE
receptacle plug
type "A" type "A"
D 105 A036 S 105 A036
All dimensions and images shown are in millimeters and are for reference only. B5 - 23
FISCHER CORE SERIES BRASS – MIXED HIGH VOLTAGE Electrical & contact configurations
Insulating material
Contact type
Current 1) [A]
Contact ø 2)
of contacts
Pin layout
Reference
to contact
to contact
Number
Contact
Contact
to body
to body
Contact
Contact
Solder
Crimp
2 HT ● 0.9 0.8 4.0 4.0 6.0 6.0 8.0
104 A 083
5)
3 PTFE
Z
1 ● 1.6 1.8 2.2 4.5 3.5 6.5 18
3)
105 A 020 3 PTFE
VOLTAGE
■ TOOLING..........................................................................B 6-19
ACCESSORIES
& TOOLING
B6 - 1
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
CABLE KNURLED
BEND RELIEFS CLAMP NUTS
FOR INCREASED PROTECTION OF YOUR CONNECTIONS FOR RESISTANT HEAT SHRINKING
ACCESSORIES
& TOOLING
Prevent cable torsion and increase protection of connection. Facilitates grip for a heat shrinkable tube acting as cable bend relief.
PROTECTIVE
SLEEVES
FOR IMPROVED PROTECTION
ACCESSORIES
& TOOLING
Suitable for :
■ Cable mounted plugs (S/SC, SOV)
■ Cable mounted receptacles (K/KE)
B6 - 3
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
SEALING
CAPS
FOR PROTECTION OF UNMATED CONNECTORS IN THE FIELD
SOFT METAL
CAPS CAPS
■ Rugged
■ Fitted with an o-ring seal
■ Lightweight
■ Operating temperature – 30°C to + 200°C
■ Noiseless operation
■ Protect & seal the mating face of the connector
■ Operating temperature – 55°C to + 85°C
■ IP68
■ IP68
■ State colors available
■ Easily installed
■ Available in single-piece or lanyard model
■ Intermateable to provide additional dust protection
ACCESSORIES
& TOOLING
Suitable for : Suitable for :
■ Feedthrough (WDE) ■ Panel mounted receptacles (D, DB, DBP, DBPC, DG, DGP, DK)
■ Panel mounted receptacles (DEE, DEU, DKE) ■ Panel mounted plug (SF)
Enables mounting on panels or bulkheads Can be mounted between the connector flange and the panel.
thinner than the unthreaded section.
Color coding for easy identification when combined with
colored cable bend relief for cable mounted connectors.
Not suitable for sealed version.
B6 - 5
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
Suitable for panel mounted receptacle (D) : Suitable for panel mounted connectors Suitable for panel mounted connectors
■ Can be mounted on both sides of the
panel cut-out
■ Color coding for easy identification when
combined with colored cable bend relief
for cable mounted connectors.
■ Isolate the connector body electrically
from the panel
■ Not suitable for sealed versions
KNURLED CABLE
CLAMP NUTS BEND RELIEFS L1
A
L2
B
~A L3
L4
ø
øD
ød
Part Cable ø
Series A B D d Series 1) Cable ø range Length A Series 1) Length A
number range
102 6 3.0 9 4.8 7 102.1869 102 1.5 - 3.4 L1 = 21 104 4.0 - 5.0 L1 = 31
ACCESSORIES
10
18
& TOOLING
103 11 5.5 12 6.5 10 103.2092 3.5 - 4.5 L1 = 21 5.0 - 6.5 L2 = 25
1031 12 5.5 13 7.2 12 1031.248 103 3.0 - 4.0 L1 = 26 6.0 - 7.5 L3 = 18
104 11 5.5 15 8.5 12 104.2103 4.0 - 5.0 L2 = 21 17 105 4.0 - 5.0 L1 = 37
105 14 7.5 18 11.0 15 105.2626 5.0 - 6.2 L3 = 16 5.5 - 6.5 L2 = 31
21
Material: nickel and chromium plated brass (ISO CuZn39Pb3) 1031 3.0 - 4.0 L1 = 26 7.0 - 8.5 L3 = 24
4.0 - 5.0 L2 = 21 18 8.5 - 10.5 L4 = 18
5.0 - 6.5 L3 = 16
1)
For the 102 Series, cable bend reliefs are designed specifically for a given cable ø range.
For all other Series, cable bend reliefs have to be cut to length L1, L2, L3 or L4 to fit your cable ø range.
Material:
Clamp nut : nickel and chromium plated brass (ISO CuZn39Pb3)
Bend relief : TPE (Thermoplastic elastomer)
These cable bend reliefs cannot be assembled with the clamp nuts supplied with the standard connectors.
Therefore, the cable bend reliefs are supplied as sub-assemblies.
All dimensions and images shown are in millimeters and are for reference only. B6 - 7
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
NATURAL CHROME
CONNECTORS
PART NUMBERS
103 3.0 - 6.2 E4 103.190.1 E4 103.190.2 E4 103.190.3 E4 103.190.4 E4 103.190.5 E4 103.190.6 E4 103.190.7
1031 3.0 - 6.5 E4 1031.190.1 E4 1031.190.2 E4 1031.190.3 E4 1031.190.4 E4 1031.190.5 E4 1031.190.6 E4 1031.190.7
104 4.0 - 7.5 E4 104.190.1 E4 104.190.2 E4 104.190.3 E4 104.190.4 E4 104.190.5 E4 104.190.6 E4 104.190.7
105 4.0 - 10.5 E4 105.190.1 E4 105.190.2 E4 105.190.3 E4 105.190.4 E4 105.190.5 E4 105.190.6 E4 105.190.7
ACCESSORIES
BLACK CHROME
& TOOLING
CONNECTORS
PART NUMBERS
103 3.0 - 6.2 E4 103.191.1 E4 103.191.2 E4 103.191.3 E4 103.191.4 E4 103.191.5 E4 103.191.6 E4 103.191.7
1031 3.0 - 6.5 E4 1031.191.1 E4 1031.191.2 E4 1031.191.3 E4 1031.191.4 E4 1031.191.5 E4 1031.191.6 E4 1031.191.7
104 4.0 - 7.5 E4 104.191.1 E4 104.191.2 E4 104.191.3 E4 104.191.4 E4 104.191.5 E4 104.191.6 E4 104.191.7
105 4.0 - 10.5 E4 105.191.1 E4 105.191.2 E4 105.191.3 E4 105.191.4 E4 105.191.5 E4 105.191.6 E4 105.191.7
1)
For the 102 Series, cable bend reliefs are designed specifically for a given cable ø range.
For other Series, cable bend reliefs have to be cut to length L1, L2, L3 or L4 to fit your cable ø range.
100 100
ACCESSORIES
& TOOLING
ø 12.5
ø 13
Ø
Ø
L1 14.5 L1 18.5
Cable Ø Cable Ø
Series L1 Part number Series L1 Part Number
Range Range
102 1.8 - 4.5 56 102.785 102 1.8 - 4.5 47 102.786
All dimensions and images shown are in millimeters and are for reference only. B6 - 9
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
PROTECTIVE SLEEVES - 103, 1031, 104, 105, 106 & 107 SERIES
Ø
L4
L3
L2
L1
For S, SC and SOV
Series Cable Ø range Length Part number Series Cable Ø range Length Part number Series Cable Ø range Length Part number
103 3.0 - 4.1 L1 = 68 104 4.0 - 5.1 L1 = 83 106 6.0 - 10.4 L1 = 123
4.2 - 5.1 L2 = 63 5.2 - 6.1 L2 = 76 10.5 - 13.4 L2 = 112
103.861 104.861 106.226
5.2 - 6.1 L3 = 58 6.2 - 7.1 L3 = 70 13.5 - 16.4 L3 = 102
6.2 - 6.5 L4 = 53 7.2 - 8.5 L4 = 63 16.5 - 19.0 L4 = 92
1031 3.0 - 4.1 L1 = 69 105 3.5 - 5.6 L1 = 104 107 7.0 - 10.4 L1 = 170
4.2 - 5.1 L2 = 64 5.7 - 7.6 L2 = 96 10.5 - 13.4 L2 = 160
ACCESSORIES
1031.855 105.1545
5.2 - 6.1 L3 = 59 7.7 - 8.6 L3 = 88 13.5 - 16.4 L3 = 150 107.808
& TOOLING
For K and KE
Series Cable Ø range Length Part number Series Cable Ø range Length Part number Series Cable Ø range Length Part number
103 3.0 - 4.1 L1 = 60 104 4.0 - 5.1 L1 = 68 106 6.0 - 10.4 L1 = 110
4.2 - 5.1 L2 = 55 5.2 - 6.1 L2 = 61 10.5 - 13.4 L2 = 99
103.886 104.862 106.405
5.2 - 6.1 L3 = 50 6.2 - 7.1 L3 = 55 13.5 - 16.4 L3 = 89
6.2 - 6.5 L4 = 45 7.2 - 8.5 L4 = 48 16.5 - 19.0 L4 = 79
1031 3.0 - 4.1 L1 = 61 105 3.5 - 5.6 L1 = 88 107 7.0 - 10.4 L1 = 146
4.2 - 5.1 L2 = 56 5.7 - 7.6 L2 = 80 10.5 - 13.4 L2 = 136
1031.860 105.1546
5.2 - 6.1 L3 = 51 7.7 - 8.6 L3 = 72 13.5 - 16.4 L3 = 126 107.809
6.2 - 6.5 L4 = 46 8.7 - 10.5 L4 = 64 16.5 - 19.4 L4 = 116
Material: TPE ( Thermoplastic elastomer). 19.5 - 22.5 L5 = 106
These protective sleeves for straight cable plugs and cable receptacles have grooved cable bend reliefs which can be
shortened according to cable diameters. The lengths of the sleeves and the corresponding cable diameters are listed above.
3.2
FOR PLUGS
A
L
Ø1
Ø D1
Accessories Description Part number Series A D1 L Part number
ACCESSORIES
& TOOLING
3.2
1
FOR RECEPTACLES
A
L
Ø1
Ø D1
All dimensions and images shown are in millimeters and are for reference only. B6 - 11
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
FOR PLUGS
3.2
A
L
Ø D1
Series A D1 L Part number
FOR RECEPTACLES
3.2
A
L
FOR PLUGS
3.2
A
L
Ø1
Ø D1
Series A D1 L Part number
ACCESSORIES
Material: cap: SantopreneTM TPV 101-80 / Cable: Stainless steel with FEP-Teflon® covering.
& TOOLING
FOR RECEPTACLES
3.2
A
L
Ø1
Ø D1
Ø 3.2
Series A D1 L Part number
All dimensions and images shown are in millimeters and are for reference only. B6 - 13
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
FOR RECEPTACLES
3.2
A
0.5
Ø1
L
Ø D1
ØD
Ød
1
9.2 14 86 9 13 102.2182
& TOOLING
102
9.2 14 86 10 14 102.2165
103 9.7 17 93 14 18 103.2394
9.5 18 94 14 18 1031.1434
1031
9.5 18 94 15 20 1031.1420
104 10.0 20 98 16 21 104.2761
105 10.0 23 100 20 25 105.3248
Crimp ferrule, heat shrink tube and fixing lug are included and mounted.
Material
Cap: SantopreneTM TPV 101-80
Cable: Stainless steel with FEP-Teflon® covering
Fixing lug: Black chrome plated brass (ISO CuZn37) Caps are intermateable to provide
additional dust protection.
METAL CAPS
A
FOR PLUGS 3)
Ø1
øD
Part number Caps Stainless steel cable Crimp ferrule
Series O-ring material
Natural chrome 1)
Black chrome 2)
A D Length Covering material Part number
102 102.1948 102.1952 14.5 10 100
103 103.2274 103.2277 21.0 14 100
1031 1031.825 1031.827 20.0 15 100
FPM - FEP - Teflon® 300.922
104 104.715 104.717 21.0 15 150
Viton®
105 105.3002 105.3006 29.0 20 150
106 106.813 106.815 37.0 33 250
107 107.2312 107.2314 42.0 38 300
Material: cap: natural or black chrome plated brass (ISO CuZn39Pb3) – Crimp ferrule: aluminium.
These metal caps are fitted with an O-ring seal. They protect and seal the mating face of the plugs and receptacles.
ACCESSORIES
To attach the ferrule or the crimp lug to the stainless steel cable, use a crimp tool, a vice or a pair of pliers with parallel jaws. See page B6-21 for recommended crimping tool for ferrule.
& TOOLING
1)
Assembled with natural plastic covered stainless steel cable.
2)
Assembled with black plastic covered stainless steel cable.
3)
Not recommended for SFU; SFE; SFPE; SFPU. Use a soft cap instead.
Ø 3.2
FOR RECEPTACLES A
Ø1
øD
Part number Caps Stainless steel cable Crimp ferrule Crimp lug
Series O-ring material
Natural chrome 1)
Black chrome 2)
A D Length Covering material Part number Part number
102 102.1947 102.1951 15.0 11 100
103 103.2273 103.2276 15.0 13 100
1031 1031.824 1031.826 17.0 15 100
FEP -
104 104.714 104.716 NBR 17.5 16 150 300.922 300.299
Teflon®
105 105.3001 105.3005 21.0 19 150
106 106.812 106.814 24.0 31 250
107 107.2311 107.2313 26.0 36 300
Material: cap: natural or black chrome plated brass (ISO CuZn39Pb3) – Crimp ferrule: aluminium – Crimp lug: tin plated copper.
All dimensions and images shown are in millimeters and are for reference only. B6 - 15
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
SPACERS
L E
0.5 - 8.5 30.0 106.560 0.5 - 3.0 8.5 102.550 0.5 - 3.0 8.5 103.550
103
& TOOLING
WASHERS
COLOR CODING
WASHERS
FOR D, DB, DBP, DBPC, DG, DGP, DK & SF
ød
Color
Series D d
White Black Green Blue Yellow Red Grey
102 14.5 9 102.681 102.682 102.683 102.684 102.685 102.686 102.687
103 18.0 12 103.781 103.782 103.783 103.784 103.785 103.786 103.787
1031 20.0 14 1031.781 1031.782 1031.783 1031.784 1031.785 1031.786 1031.787
104 1) 23.0 15 104.981 104.982 104.983 104.984 104.985 104.986 104.987
2)
105 26.0 18 105.2281 105.2282 105.2283 105.2284 105.2285 105.2286 105.2287
øD 0.8
1)
The connector style DB 104 requires an inner diameter d = 16 mm Material: PP (Polypropylene).
2)
The connector style SF 105 requires an inner diameter d = 16 mm
ACCESSORIES
& TOOLING
INSULATING COLOR CODING
WASHERS
FOR D RECEPTACLES
Z Z 5:1
E Color
Series D d T A B min/max
White Black Green Blue Yellow Red Grey
102 12 9 10.6 1.5 0.6 1.3 / 6.5 102.791 102.792 102.793 102.794 102.795 102.796 102.797
103 15 12 13.9 2.0 1.0 2.1 / 5.0 103.382 103.383 - - - - -
104 19 15 17.0 2.0 1.0 2.1 / 8.5 - 104.377 - - - - -
Material:
ø
All dimensions and images shown are in millimeters and are for reference only. B6 - 17
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Accessories
WASHERS
GROUNDING LOCKING
WASHERS WASHERS
FOR PANEL CONNECTORS FOR PANEL CONNECTORS
2 0.5
1.45
3.5
ød
ød
øD 0.6
ACCESSORIES
øD
& TOOLING
ACCESSORY
Opening Opening
& TOOLING
Part number Length Fork thickness Part number Length Fork thickness
across flats across flats
TX00.007 7 90 2.0 TX00.015 15 145 5.2
TX00.008 8 96 2.3 TX00.016 16 160 3.2
TX00.009 9 102 2.5 TX00.017 17 160 5.5
TX00.010 10 104 2.5 TX00.019 19 175 6.0
TX00.011 11 114 2.5 TX00.020 20 175 6.0
TX00.012 12 122 3.0 TX00.022 22 196 6.5
TX00.013 13 122 3.0 TX00.024 24 195 6.5
TX00.014 14 130 3.0 TX00.025 25 216 7.0
Material: chrome alloy steel, chrome plated, fork angles – 15° and 75°. TX00.030 30 240 7.5
TX00.032 32 270 8.0
Material: chrome vanadium steel, chrome plated, fork angle – 15°.
All dimensions and images shown are in millimeters and are for reference only. B6 - 19
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Tooling
øD
ACCESSORY
& TOOLING
Part number Thread size Nut outer dia. Part number Thread size Nut outer dia. D Hex drive
TX00.106 M30x1 / M32x1 34 – 38 TC00.000 M9 x 0.5 12 15 7
TX00.107 M35x1 / M36x1 39 – 43 TC00.007 M10 x 0.5 13 16 7
Material: hardened tool steel, gunmetal finish. TF00.001 M12 x 1 15 18 10
TG00.001 M14 x 1 18 21 10
TK00.000 M15 x 1 19 22 12
TK00.002 M16 x 1 20 23 12
TP00.011 M18 x 1 23 26 12
TP00.005 M20 x 1 25 28 12
Material: hardened tool steel, nickel plated.
CRIMPING TOOLS
ACCESSORY
& TOOLING
SUITABLE FOR CRIMP TOOL TX00.242
Part number Contact dia. Crimp tool
0.5
0.7
TX00.240 BALMAR 18 - 000 or DANIELS MH - 800
0.9
1.3
TX00.242 1.6 ASTRO TOOL 615708
The best choice of precision crimp tools for highly reliable eight indenter crimping per US-MIL, IEC and
DIN specifications.
Positioners have to be ordered according to contact.
Standards For the choice of Fischer Connectors’ positioner, please refer to page B2-26.
IEC 60203 / DIN 41 611, Part 3 / MIL- C-22520, Class I, Type 1
All dimensions and images shown are in millimeters and are for reference only. B6 - 21
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Tooling
CRIMPING TOOLS
The crimp tool for coaxial cable features a system of Special crimping dies for coaxial cables
TX00.241 interchangeable dies (see below) that accommodate coaxial TX00.250 of cable group 1 (RG-174 etc.).
connectors and contacts used by Fischer Connectors. The hexagon corresponds to IEC 60803-B.
2.7
CONTACT CONTACT
INSERTION TOOL EXTRACTION TOOL
ACCESSORY
Part number Contact dia. Description Part number Contact dia. Description
& TOOLING
TX00.214 0.5 TX00.213 0.5
Tool for inserting male and female removable Tool for extracting male and female removable
TX00.210 0.7 crimp contacts into the contact block. TX00.200 0.7 crimp contacts from the contact block.
TX00.211 0.9 Especially recommended for small gauge The sleeve of this tool is pushed over the contact,
TX00.205 0.9
and fragile wires. to release the contact retaining mechanism.
TX00.273 1.3 The tool plunger is then pushed to eject
TX00.212 1.3
Material: the contact.
Handle: black POM (Delrin®).
TX00.201 1.6
Fork: tool steel, chrome plated. Material:
Housing and plunger: black POM (Delrin®).
Sleeve: stainless steel.
Slide: tool steel.
All dimensions and images shown are in millimeters and are for reference only. B6 - 23
FISCHER CORE SERIES BRASS – ACCESSORIES & TOOLING Tooling
ASSEMBLY TOOL
FOR MALE CONTACTS WITH OUTSIDE THREAD FOR FEMALE CONTACTS WITH INSIDE THREAD
ACCESSORY
& TOOLING
Tool for special contacts which are inserted only after termination to Tool for special contacts which are inserted only after termination
a wire 1). to a wire 1).
To be used for : To be used for :
TP00.001 - Multipole HV Cable receptacle 107 A034 TP00.000 - Multipole HV Plug 107 A034
- Coax HV Plugs 105 A005 & 105 A108 - Coax HV Plugs 105 Z005 (right-angle only) & 105 Z049
- Mixed HV Cable receptacles 105 A020,105 A036,105 A060 Receptacles 105 A049, 105 A108
Receptacles 106 A014 - Mixed HV Plugs 105 A020, 105 A036, 105 A060 & 106 A014
Material – Stainless steel: length 75 mm – Inside thread M3 Material – Stainless steel: length 75 mm – Outside thread M1.7
Warning: these contacts are not removable after insertion into the contact block.
1)
KEY FEATURES
■ IP68 or hermetic
■ Nuclear decontamination fluids compatible
■ Easy to handle with gloves or remotely
STAINLESS
STEEL
B7 - 1
Table of contents
STAINLESS RECEPTACLES
STEEL
PANEL FRONT MOUNTED
■ Body styles (ST- DBEE)....................................................... B 7- 6
■ Technical dimensions......................................................... B 7- 7
FEEDTHROUGH
PANEL FRONT MOUNTED
■ Body styles (ST- WDE 103/105/107)................................... B 7- 6
■ Technical dimensions......................................................... B 7- 8
STAINLESS
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
AVAILABLE SIZES
CONNECTOR SIZE
VERSUS
CABLE DIAMETER Multipole low voltage
Min Max Number
Series
cable ø cable ø of contacts
6.7
103 1.7 1) 2-12
(6.2)
STAINLESS
STEEL
107 5.7 22.7 4-55
mm 100 50 0 1)
For max cable ø, values in parenthesis are valid
for sealed connectors (IP68).
All dimensions and images shown are in millimeters and are for reference only. B7 - 3
FISCHER CORE SERIES STAINLESS STEEL Body styles
PLUGS
CABLE
MOUNTED
Unsealed (IP50)
Protection Sealing categories, section A-6
Sealed up to IP68
Friction
Push-pull
Locking Locking systems,
Quick-release
system page A-5
Lanyard
Tamperproof
Crimp
Contacts Electrical & configurations, page B 7-10
Solder
Standard Options,
Housing
Remote handling page B 7-17
Shortened body
Body styles,
Design Straight
chapter B7-4
Right-angle
Cable clamp sets
Cable clamp sets,
STAINLESS
Cabling Overmoldable
page B 7-20
Heat shrinkable
STEEL
PLUGS
CABLE CABLE
MOUNTED MOUNTED
~A
ST-S ST-ST ~B
øD
ød
øD
ød
Y
1 2
1 2
STAINLESS
Series X Y Z
STEEL
Torque [Nm] are recommended values that may be influenced by the characteristics of the cable jacket.
Tests must be conducted to evaluate the exact values. To secure the cable clamp nut, we recommend 107 35 33 3
the use of thread locking adhesive.
All dimensions and images shown are in millimeters and are for reference only. B7 - 5
FISCHER CORE SERIES STAINLESS STEEL Body styles
RECEPTACLES
PANEL
MOUNTED
References to detailed
Body style ST-DBEE ST-DBPE ST-WDE
information
Unsealed (IP50)
Protection Sealed up to IP68 ● ● ● Sealing categories, page A-6
Hermetic ● ● ●
Crimp
Contacts Solder ● ● Electrical & contact configurations , page B 7-10
PCB ● ●
Natural chrome ● ● ●
Housing color Options, page B 7-17
Black chrome ● ●
Right-angle
Flush ● ●
Design Front-projecting ● ●
Rear-projecting ● Body styles, page B7-6
Bulkhead feedthrough ●
Front-mounting ● ●
Assembly
Rear-mounting ●
STAINLESS
Sealing caps ● ● ●
Spacers ●
STEEL
RECEPTACLES
øD1
øD
øD
M
1
B max. C1 2
2.54 ~E
103 23 4.0 13.0 3.0 18 14x1 17 3.0 14 103 26 3.0 7.8 18 18 15.5 14x1 15 TG00.001 3.0
105 32 5.0 19.0 4.0 27 18x1 22 6.0 22
107 47 5.0 24.0 5.0 45 36x2 TX00.107 16 38
STAINLESS
STEEL
PANEL CUT-OUT PANEL CUT-OUT
Series d Series D
All dimensions and images shown are in millimeters and are for reference only. B7 - 7
FISCHER CORE SERIES STAINLESS STEEL Technical dimensions
FEEDTHROUGH
PANEL FRONT
MOUNTED
ST-WDE 103 ST-WDE 105
BODY STYLE BODY STYLE
A A
C 2
B max. C1
øD
øD
M 1 B max. C1
M 1 2
Series A B C C1 D M Torque 1
max 1 1) [Nm] 2
PANEL CUT-OUT The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs.
STAINLESS
The "AZ" version of the feedthrough accepts a type "A" plug on the flange side and a type "Z" plug on the threaded end,
which is typically oriented toward the interior of the chassis. In the version "ZA" the connections "A" and "Z" are inverted.
Series d
STEEL
Dimension "B max" specifies the maximum panel thickness. For panels thinner than the unthreaded section "E min",
103 12.1 we can provide spacers as shown accessories section, page B 6-16.
105 20.1 1)
Assembly tool for side hex nut, see Accessories section, page B 7-25.
+0.1
ød 0
FEEDTHROUGH
PANEL FRONT
MOUNTED
ST-WDE 107
BODY STYLE A
øD
E min
M B min/max. C1
PANEL CUT-OUT The bulkhead feedthrough connector allows the passing of electrical signals and power through a panel via two cable plugs.
The "AZ" version of the feedthrough accepts a type "A" plug on the flange side and a type "Z" plug on the threaded end,
STAINLESS
which is typically oriented toward the interior of the chassis. In the version "ZA" the connections "A" and "Z" are inverted.
Series d
Dimension "B max" specifies the maximum panel thickness. For panels thinner than the unthreaded section "E min",
STEEL
107 36.2 we can provide spacers as shown in accessories section, page B 6-16.
1)
Assembly tool for side slotted nut, see Accessories section, page B 7-25.
+0.1
ød 0 Torque [Nm] are recommended values that may be influenced by the quality of the panel surface.
Tests must be conducted to evaluate the exact values.
All dimensions and images shown are in millimeters and are for reference only. B7 - 9
FISCHER CORE SERIES STAINLESS STEEL Electrical & contact configurations
A/Z POLARITY
To protect users from contact with dangerous voltages, Receptacle ST-DBEE Plug ST-S/ST-ST
most of our connectors exist in two versions:
IMPORTANT : AN "A" TYPE CONNECTOR CAN NEVER BE MATED WITH A "Z" TYPE CONNECTOR.
A plug "ST-S" has the same housing in type "A" touch-protected contacts. In most cases these BULKHEAD FEEDTHROUGH WDE
as in type "Z", but type "A" comes with unpro- are female contacts which are recessed in Type "AZ" is the standard version of the ST-
tected contacts while type "Z" is equipped with the insulator. WDE. The flange side accepts an "A" type plug,
and the threaded side accepts a "Z" type plug.
STAINLESS
STEEL
Type "A" plug (ST-S) ST-WDE, type "AZ" Type "Z" plug (ST-S)
The "ZA" version of the ST-WDE accepts a type "Z" plug at the flange side and accepts a type "A" plug at the threaded end.
CONTACT TYPES
The Fischer Connectors’ contact designs are highly reliable and are guaranteed up to 5,000 mating cycles.
All standard brass and bronze contacts for use in the Core Series are screw machined, and all are gold plated over a nickel underplate.
Most connectors are available with solder, crimp or PCB contacts and each type is optimized for a particular application.
STAINLESS
■ Can be produced with any type of contact ■ Designed to be mounted directly onto a PCB ■ Each contact has a selectively annealed
block material and accept a wide range or flex circuit, can be used in wave soldering area which is deformed during assembly
STEEL
of wire sizes. operations for faster production assembly. by specialized tooling to assure proper
termination of the wire to the contact.
■ Contacts are pre-installed in the insulator ■ Preferred for high rates of data transmission
block, and the wires can be terminated due to the low distance to the board that their ■ Commonly used for field termination or repair,
with any appropriately sized soldering iron. integration allows. This helps reducing signal as no soldering process is required.
perturbations.
■ May require operators who are qualified ■ Not available for sealed or hermetic connectors.
in specialized soldering techniques. ■ PCB pins are generally used on rear mounted
panel connectors.
All dimensions and images shown are in millimeters and are for reference only. B7 - 11
FISCHER CORE SERIES STAINLESS STEEL Electrical & contact configurations
CONTACT TYPES
CRIMP CONTACTS
■ Each contact has a selectively annealed area which is crushed during assembly by specialized tooling to
ensure proper termination of the wire to the contact.
■ Selectively annealed area
■ Commonly used for field termination or repair, as no soldering is required.
■ Special tools required
■ Limited range of wire sizes ■ Not available for sealed or hermetic connectors.
103 SERIES
● = Standard
Rated voltage4)
Contact types Wire size 2)
Current 3) [A]
of contacts
AC r.m.s DC
Pin layout
Insulating
Reference
Number
material
Contact
r.m.s [V]
Solder Crimp Contact Contact Contact Contact
ø [mm]
Solder Crimp PCB
contacts 1) contacts to body to contact to body to contact
STAINLESS
max ø0.43mm max ø0.43mm
103 A 062 12 ● ● ● PEEK 0.5 AWG26 [1] min ø0.20mm 0.9 1.2 1.5 1.8 200 2.0
Z AWG28 [19/40] AWG28-32
STEEL
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Measured with ST-S plug and ST-D receptacle. Please contact us for rating for ST-WSO right-angle plugs and ST-WDE bulkhead feedthroughs.
B7 - 13
FISCHER CORE SERIES STAINLESS STEEL Electrical & contact configurations
105 SERIES
● = Standard
Rated voltage4)
Test voltage 6) [kV] in mated position
Contact ø [mm]
Contact types Wire size 2)
Current 3) [A]
of contacts
AC r.m.s DC
Pin layout
Insulating
Reference
Number
material
r.m.s [V]
Crimp Contact Contact Contact Contact
Solder Crimp PCB Solder contact1)
contacts to body to contact to body to contact
max ø2.03mm
105 A 051 2 ● PEEK 2.0 AWG13 [1] – 2.5 3.0 4.0 4.0 ≤ 630 26
Z AWG14 [7/22]
max ø3.13mm
105 A 087 2 ● PEEK 3.0 AWG9 [1] – 1.2 1.6 2.3 3.0 ≤ 400 30
Z AWG10 [105/30]
max ø2.03mm
105 A 052 3 ● PEEK 2.0 AWG13 [1] – 2.0 2.5 3.0 3.5 ≤ 400 23
Z AWG14 [7/22]
max ø2.03mm
105 A 053 4 ● PEEK 2.0 AWG13 [1] – 1.8 1.8 2.6 2.6 ≤ 320 20
Z AWG14 [7/22]
max ø2.03mm
1 2.0 AWG13 [1] – 3.0 2.0 4.0 3.0 25
105 A 054
5) AWG14 [7/22]
7 ● PEEK ≤ 320
Z max ø1.18mm
6 1.3 AWG17 [1] – 1.8 1.5 2.5 2.0 7.0
AWG18 [16/30]
max ø1.18mm
105 A 067 8 ● PEEK 1.3 AWG17 [1] – 1.7 2.0 2.5 2.8 ≤ 320 10
Z AWG18 [16/30]
max ø2.48mm
2 2.3 AWG11 [1] – 1.2 2.2 1.8 3.2 18.5
STAINLESS
AWG12 [7/20]
105 A 124 8 ● PEEK ≤ 250
max ø1.18mm
STEEL
105 SERIES
● = Standard
Current 3) [A]
of contacts
Contact types Wire size 2)
Pin layout
Insulating
Reference
Contact ø
AC r.m.s DC
voltage4)
Number
material
r.m.s [V]
Rated
Solder Crimp Contact Contact Contact Contact
[mm]
Solder Crimp PCB
contacts 1) contacts to body to contact to body to contact
max ø1.18mm max ø1.18mm
105 A 062 10 ● ● ● PEEK 1.3 AWG17 [1] min ø0.58mm 1.7 2.0 2.5 2.7 ≤ 320 9.0
Z AWG18 [16/30] AWG18-24
max ø1.18mm
105 A 069 12 ● ● PEEK 1.3 AWG17 [1] - 1.4 1.5 1.8 2.0 ≤ 250 8.0
Z AWG18 [16/30]
max ø1.18mm
3 1.3 AWG17 [1] – 2.5 1.5 3.8 2.2 14
105 A 104
5)
AWG18 [16/30]
13 ● ● PEEK ≤ 320
Z max ø0.79mm
10 0.7 AWG21 [1] – 1.3 1.5 1.8 2.2 1.0
AWG22 [7/30]
max ø1.18mm
3 1.3 – min ø0.58mm 3.0 2.8 4.8 3.9 14
AWG18-24
105 A 127 7) 13 ● PEEK
max ø0.62mm
≤ 320
10 0.7 – min ø0.38mm 3.1 1.1 4.7 1.9 1.0
AWG24-28
max ø0.79mm max ø0.83mm
105 A 058 15 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.4 1.6 1.8 2.2 ≤ 250 5.3
Z AWG22 [7/30] AWG22-26
max ø1.86mm
4 1.6 AWG13 [1] – 1.6 1.3 2.8 2.1 14
105 A 110
6)
AWG14 [7/22]
16 ● ● PEEK ≤ 250
Z max ø0.79mm
12 0.7 AWG21 [1] – 1.0 1.2 1.5 2.0 1.0
STAINLESS
AWG22 [7/30]
max ø0.79mm max ø0.83mm
105 A 038 18 PEEK 0.9 AWG21 [1] min ø0.48mm 1.4 1.6 1.8 2.2 ≤ 200 4.5
STEEL
● ● ●
Z AWG22 [7/30] AWG22-26
max ø0.79mm
105 A 093 24 ● ● PBT 0.7 AWG21 [1] – 1.2 1.5 1.5 2.0 ≤ 250 3.5
Z AWG22 [7/30]
max ø0.79mm max ø0.62mm
105 A 102 27 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.2 1.5 1.5 2.0 ≤ 250 3.0
Z AWG22 [7/30] AWG24-28
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Contacts dia. 1.3 are positioned to make contact first and break last.
6)
Contacts dia. 1.6 are positioned to make contact first and break last.
7)
Inverted polarity: female contacts on plug/male contact on receptacle
8)
Measured with S plug and D receptacle.
B7 - 15
FISCHER CORE SERIES STAINLESS STEEL Electrical & contact configurations
107 SERIES
● = Standard ❍ = Option
Current 3) [A]
of contacts
Wire size 2)
Pin layout
Insulating
types
Reference
Contact ø
AC r.m.s DC
voltage 4)
Number
material
r.m.s [V]
Rated
Male solder Female solder Contact Contact Contact Contact
[mm]
Solder Crimp PCB
contacts 1) contacts 1) to body to contact to body to contact
47 0.9 AWG21 [1] AWG20 [1] 1.7 1.5 2.5 2.1 3.0
AWG22 [7/30] AWG22 [19/34]
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Measured with S plug and D receptacle.
MECHANICAL CODING
For easy connect/disconnect operations Keying codes option
Our contact blocks are engineered with arc-shape metal guides, which All Multipole body styles are mechanically coded.
ensure precise alignment of connectors during the mating process. Code 1 is the standard, but other codes can be requested.
Code 1
This guiding mechanism provides:
■ Increased safety and user friendliness by
Receptacle
preventing misconnection.
■ Easy mating cycles, can be blind-mated.
Other keying codes are available on request, please contact us.
Images are for reference only.
STAINLESS
Front mounted :
Contact block material ST-DBEE 9 With PCB (Printed Circuit Board)
2 PEEK
Which contact block material do you need ? contacts instead of solder contacts
STEEL
0 Standard :
Contact type
3 Solder Crimp1) PCB (Printed Circuit Board) contacts
Which contact type do you need ? Rear mounted :
ST-DBPE
9 With solder contacts instead of PCB
Keying code
(Printed Circuit Board) contacts
4 Which keying code Code 1 -130 -150
do you need ? Options are available on request, please contact us.
All dimensions and images shown are in millimeters and are for reference only. B7 - 17
FISCHER CORE SERIES STAINLESS STEEL Part numbering
ORDERING INFORMATION
ORDERING INFORMATION
RELATED ITEMS
Contact configuration Options Cable clamp sets for cable mounted plugs & receptacles Accessories Tooling
056 -130 +
Stainless steel housing, PEEK contact blocks with solder contacts,
keying code 1 and clamp nut without bend relief.
Ex: ST-CR105C 2C3 A150 Ex: TX00.240
056 -130E Not applicable as panel mounted
Stainless steel cap Crimping tool
Stainless steel housing, PEEK contact blocks with solder contacts
and keying code 1.
See page B 7-13 Contact block insulating See page B 7-24 See page B 7-12
Clamp set ordering line E31 103.1/6.7+B
material
STAINLESS
PEEK See page B 7-20
STEEL
Contact type
Keying code
of the contact block
Other options
See page B 7-17
B7 - 19
FISCHER CORE SERIES STAINLESS STEEL Cable clamp sets
Cable clamp sets are suitable for all cable mounted connectors.
U - Unshielded ● ●
E - Environmental ● ● ● E3 102.5/2.0
See following pages for cable clamp sets selection.
For 107 Series connectors, only S and E cable clamp sets are available.
103 SERIES
Cable dia. range Collet Ø Cable clamp set
S 1.7 - 2.2 2.2 E31 103.1/2.2 + B
SHIELDED 2.2 - 2.7 2.7 E31 103.1/2.7 + B
2.7 - 3.2 3.2 E31 103.1/3.2 + B
Shielded cable clamp with spacer and sleeve. Sleeve Washer Clamp 3.2 - 3.7 3.7 E31 103.1/3.7 + B
3.7 - 4.2 4.2 E31 103.1/4.2 + B
4.2 - 4.7 4.7 E31 103.1/4.7 + B
4.7 - 5.2 5.2 E31 103.1/5.2 + B
Ø
5.2 - 5.7 5.7 E31 103.1/5.7 + B
5.7 - 6.2 6.2 E31 103.1/6.2 + B
6.2 - 6.7 6.7 E31 103.1/6.7 + B
U
UNSHIELDED
Cable dia. range Collet Ø Cable clamp set
Ø
5.2 - 5.7 5.7 E3 103.6/5.7
5.7 - 6.2 6.2 E3 103.6/6.2
6.2 - 6.7 6.7 E3 103.6/6.7
STAINLESS
E
STEEL
Cable dia. range Collet Ø Cable clamp set
ENVIRONMENTAL 1.7 - 2.2 2.2 E31 103.2/2.2 + B
Washer 2.2 - 2.7 2.7 E31 103.2/2.7 + B
Environmentally sealed clamp for use with shielded 2.7 - 3.2 3.2 E31 103.2/3.2 + B
or unshielded cables. Sleeve Ring Seal Clamp 3.2 - 3.7 3.7 E31 103.2/3.7 + B
3.7 - 4.2 4.2 E31 103.2/4.2 + B
4.2 - 4.7 4.7 E31 103.2/4.7 + B
4.7 - 5.2 5.2 E31 103.2/5.2 + B
Ø
All dimensions and images shown are in millimeters and are for reference only. B7 - 21
FISCHER CORE SERIES STAINLESS STEEL Cable clamp sets
105 SERIES
S
SHIELDED Cable dia. range Collet Ø Cable clamp set
3.2 - 4.2 4.2 E3 105.1/4.2 + B
Shielded cable clamp with spacer and sleeve. Sleeve Spacer Clamp 4.2 - 5.2 5.2 E3 105.1/5.2 + B
5.2 - 6.2 6.2 E3 105.1/6.2 + B
6.2 - 7.2 7.2 E3 105.1/7.2 + B
7.2 - 8.2 8.2 E3 105.1/8.2 + B
Ø
8.2 - 9.2 9.2 E3 105.1/9.2 + B
9.2 - 10.0 10.0 E3 105.1/10.0 + B
10.0 - 10.7 10.7 E3 105.1/10.7 + B
U
UNSHIELDED Cable dia. range Collet Ø Cable clamp set
2.5 - 3.5 3.5 E3 105.6/3.5
Unshielded, one-piece cable clamp. Clamp 3.5 - 4.5 4.5 E3 105.6/4.5
4.5 - 5.5 5.5 E3 105.6/5.5
5.5 - 6.5 6.5 E3 105.6/6.5
6.5 - 7.5 7.5 E3 105.6/7.5
Ø
7.5 - 8.5 8.5 E3 105.6/8.5
8.5 - 9.5 9.5 E3 105.6/9.5
9.5 - 10.5 10.5 E3 105.6/10.5
STAINLESS
E
STEEL
107 SERIES
SHIELDED
Ø
Shielded cable clamp with spacer and sleeve.
Washer
E Sleeve Ring Seal Clamp
ENVIRONMENTAL
STAINLESS
Environmentally sealed clamp for use with shielded
Ø
or unshielded cables.
STEEL
Cable dia. Cable dia. Cable dia.
Collet Ø Cable clamp set Collet Ø Cable clamp set Collet Ø Cable clamp set
range range range
5.7 - 7.2 7.2 E3 107.2/7.2 11.2 - 12.2 12.2 E3 107.2/12.2 16.2 - 17.2 17.2 E3 107.2/17.2
7.2 - 8.2 8.2 E3 107.2/8.2 12.2 -13.2 13.2 E3 107.2/13.2 17.2 - 18.2 18.2 E3 107.2/18.2
8.2 - 9.2 9.2 E3 107.2/9.2 13.2 - 14.2 14.2 E3 107.2/14.2 18.2 - 19.2 19.2 E3 107.2/19.2
9.2 - 10.2 10.2 E3 107.2/10.2 14.2 - 15.2 15.2 E3 107.2/15.2 19.2 - 20.2 20.2 E3 107.2/20.2
10.2 - 11.2 11.2 E3 107.2/11.2 15.2 - 16.2 16.2 E3 107.2/16.2 20.2 - 21.2 21.2 E3 107.2/21.2
21.2 - 22.7 22.7 E3 107.2/22.7
All dimensions and images shown are in millimeters and are for reference only. B7 - 23
FISCHER CORE SERIES STAINLESS STEEL Accessories
FOR PLUGS A
Ø1
øD
Caps Stainless steel cable Crimp ferrule
Series Part number O-ring material
A D Length Covering material Part number
103 ST-CP103C 2C3 A100 21 13 100
105 ST-CP105C 2C3 A150 EPDM 29 20 150 FEP - Teflon® 300.922
107 ST-CP107C 2C3 A350 47 40 350
Material - Cap: Stainless steel 316L – Crimp ferrule: aluminium
Ø 3.2
FOR RECEPTACLES A
Ø1
øD
STAINLESS
STEEL
They protect and seal the mating face of the plugs and receptacles.
To attach the ferrule or the crimp lug to the stainless steel cable, use a crimp tool, a vice or a pair of pliers with parallel jaws.
Other available accessories listed on page B7-30. Cable strain relief, Protective Boots, sealing caps )Plasticx, Soft caps).
STAINLESS
STEEL
øD
Opening
Part number Length Fork thickness
across flats
TX00.015 15 145 5.2
TX00.016 16 160 3.2
TX00.017 17 160 5.5
TX00.022 22 196 6.5
Part number Thread size Nut outer dia. D Hex drive
TX00.032 32 270 8.0
TG00.001 M14 x 1 18 21 10
Material – Chrome vanadium steel, chrome plated, fork angle – 15°
Material – Hardened tool steel, nickel plated
All dimensions and images shown are in millimeters and are for reference only. B7 - 25
FISCHER CORE SERIES STAINLESS STEEL Tooling
CRIMPING TOOLS
0.5
0.7 BALMAR 18 - 000
STAINLESS
TX00.240 or
0.9 DANIELS MH - 800
STEEL
1.3
TX00.242 1.6 ASTRO TOOL 615708
The best choice of precision crimp tools for highly reliable eight
indenter crimping per US-MIL, IEC and DIN Specifications.
Positioners have to be ordered according to contact.
Standards For the choice of Fischer Connectors’ positioner,
IEC 60203 / DIN 41 611, Part 3 / MIL- C-22520, Class I, Type 1 please refer to section "Tooling", page B 2-26.
CONTACT CONTACT
INSERTION TOOL EXTRACTION TOOL
Part number Contact dia. Description Part number Contact dia. Description
TX00.214 0.5 TX00.213 0.5
Tool for inserting male and female removable Tool for extracting male and female removable
TX00.210 0.7 crimp contacts into the contact block. TX00.200 0.7 crimp contacts from the contact block.
TX00.211 0.9 Especially recommended for small gauge The sleeve of this tool is pushed over the contact,
TX00.205 0.9
and fragile wires. to release the contact retaining mechanism.
STAINLESS
TX00.273 1.3 The tool plunger is then pushed to eject
TX00.212 1.3
Material the contact.
STEEL
TX00.201 1.6
Handle: black POM (Delrin®)
Fork: tool steel, chrome plated Material
Housing and plunger: black POM (Delrin®)
Sleeve: stainless steel
Slide: tool steel
All dimensions and images shown are in millimeters and are for reference only. B7 - 27
FISCHER CORE SERIES STAINLESS STEEL Technical information
Metal parts
Material Finish
Metal parts
Designation ISO Standard Designation Standard
2)
For information only. Not tested by Fischer Connectors.
Most of our connectors are completely sterilizable in autoclave, Cidex® , EtO, gamma radiation, Steris® or Sterrad®. Please contact us for more details.
STAINLESS
For more information visit: www.fischerconnectors.com
STEEL
ELECTRICAL DATA
ø 0.5 mm 5.0 mΩ
ø 0.7 mm 5.0 mΩ
ø 0.9 mm 4.0 mΩ IEC 60512-2-1, Test 2a
Contact resistance
ø 1.3 mm 2.5 mΩ IEC 60512-2-2, Test 2b
5,000 mating cycles
ø 1.6 mm 2.5 mΩ
ø 2.3 mm 2.5 mΩ
ø 3.0 mm 1.5 mΩ
Insulation resistance > 1010Ω IEC 60512-3-1-3a Method C
All dimensions and images shown are in millimeters and are for reference only. B7 - 29
FISCHER CORE SERIES STAINLESS STEEL Technical information
OPERATING TEMPERATURES
The temperature ranges quoted by the manufacturers of the plastic If a composite connector system including accessories is used, then the item
materials are usually the absolute maximum values. When exposed to the with the lowest temperature performance will dictate the operating tempera-
mechanical and electrical stresses present in a connector, these values are ture limit of the system. The table below shows our recommended operat-
often unachieveable. ing temperature ranges.
9 10
4 5 6
3
1 2 2 7 8
KEY FEATURES
■ 50% lighter than brass equivalent ■ Over 10,000 mating cycles
■ Sealed up to IP68 or hermetic ■ 360° EMC shielded
■ Wide range of colors for visual coding
ALULITE
B8 - 1
Table of contents
PAGES
CABLE MOUNTED
■ Body styles (S/SC; SS/SSC)................................................. B 8- 4
■ Technical dimensions........................................................ B 8- 5
■ Part numbering.................................................................. B 8- 6
ALULITE RECEPTACLES
PANEL FRONT MOUNTED
■ Body styles (D; DEU/DEE).................................................. B 8-7
■ Technical dimensions......................................................... B 8-8
■ Part numbering................................................................... B 8-9
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS*
CABLE
MOUNTED
BODY STYLES S SC SS SSC
Locking system Push-pull Quick-release Push-pull Quick-release
Sealing IP50 / IP68 IP50 / IP68 IP50 / IP68 IP50 / IP68
Design Standard Standard Short/Overmolding Short/Overmolding
RECEPTACLES*
PANEL FRONT
MOUNTED
BODY STYLES D DEU DEE
Sealing IP50 IP68 Hermetic
Design Rear-projecting Rear-projecting
PANEL REAR
MOUNTED
ALULITE
BODY STYLES DBPU DBPE DBPLU DBPLE
Sealing IP68 Hermetic IP68 Hermetic
Design Rear-projecting Front-projecting
*See full color selection in part numbering sections (pages B 8-6 B 8-9, B 8-11).
All dimensions and images shown are in millimeters and are for reference only. B8 - 3
FISCHER CORE SERIES ALULITE TM Body styles
PLUGS
CABLE
MOUNTED
References to detailed
Body style S SC SS SSC
information
Unsealed (IP50) Sealing categories,
Protection
Sealed up to IP68 page A-6
Crimp
Contacts Electrical & contact configurations, page B8-12
Solder
Colored housing Body styles,
Design
Shortened body page B8-3
PLUGS
CABLE
MOUNTED
S/SC SS/SSC
BODY STYLES ~A BODY STYLES ~A
~B ~B
ØD1
ØD2
ØD
ØD
Ød
Ød
1 2
1 2
102 3 36 26 9 4.7 4.3 7 0.6 7 102 3 30 20 9.0 9.5 12.0 3.8 7 0.4 – 0.6 8
103 8 46 35 12 6.7 6.2 10 1.0 10 103 7 33 22 12.0 12.5 15.0 6.0 10 0.8 – 1.0 11
1031 8 48 38 13 7.2 6.7 12 1.5 11 1031 8 33 23 12.4 13.0 15.5 6.2 10 0.8 – 1.0 11
104 11 50 38 15 9.1 8.7 12 2.0 13 104 8 38 26 15.0 15.3 18.0 8.0 12 1.5 – 2.0 13
105 19 62 47 18 10.7 10.7 15 3.5 16 105 16 44 29 18.0 18.4 21.2 10.0 15 1.5 – 2.0 16
1)
Weight shown is without cable clamp set, overmolding or heat shrinking.
2)
Max. cable diameter below shield.
ALULITE
All dimensions and images shown are in millimeters and are for reference only. B8 - 5
FISCHER CORE SERIES ALULITE TM Part numbering
PLUGS
The configurator is designed Housing Body style Size Contact blocks Options
for multipole contact blocks only.
For coax or triax blocks, please contact us. Example : AL 12 31 S C 103 A 053 SR 11 11
Clamp nut
For standard body length plugs (S) :
Housing material ■ 11 = Standard clamp nut,
Connector size
ALULITE
Polarity
102, 103, 1031, 104, or 105 = Series
(See dimensions page B8-5)
■ A = Male contacts on plug
■ Z = Female contacts on plug
1)
Fischer Connectors cannot be held liable for small color variations that may appear from one batch to another.
Example 1 Example 2
AL1231-S-103-A062SR11-11 AL1231-S-103-A053SR11-11
AL1731-SS-102-A056SR12-13
RECEPTACLES
PANEL
MOUNTED
References to detailed
Body Style D DEU DEE DBPU DBPE DBPLU DBPLE
information
Unsealed (IP50) ● ● ● ● ● ● ●
Sealing categories,
Protection Sealed up to IP68 ● ● ● ● ● ●
page A-6
Hermetic ● ● ●
Crimp ●
Electrical & contact
Contacts Solder ● ● ● ● ● ● ●
configurations, page B8-12
PCB ● ● ● ● ● ● ●
Colored housing ● ● ● ● ● ● ●
Design Flush ● ● ● ● ●
Body styles,
Front-projecting ● ●
chapter B8-3
Front-mounting ● ● ●
Assembly
Rear-mounting ● ● ● ●
ALULITE
All dimensions and images shown are in millimeters and are for reference only. B8 - 7
FISCHER CORE SERIES ALULITE TM Technical dimensions
RECEPTACLES
PANEL FRONT
MOUNTED
D ~A
~A DEU/DEE
BODY STYLES B C
B max. C BODY STYLES 1
with or without
with or without
ground tag
ground tag
ØD
ØD
M 2 M
H + 0.1
G + 0.1 G + 0.1
0
0 0
G + 0.1
0
G + 0.1
0
1031 14.1 12.1 2 1031 14.1 13.0 2
104 15.1 14.2 1 104 16.1 14.5 3
105 18.1 17.3 1 105 20.1 18.5 3
Fig. 1 Fig. 2 Fig. 2 Fig. 3
1)
Weight includes nut.
2)
In the 102 Series only, the thread does not go all the way to the flange but stops 8 mm away. For panels thinner than 8 mm, spacers are available.
RECEPTACLES
PANEL FRONT Housing Body style Size Contact blocks Options
MOUNTED
Example : AL 12 31 D EE 103 A 062 SR 11 11 G 11
Contact type
SPACERS Connector size
Options possible if no sealing
102, 103, 1031, 104, or 105 = Series level is required:
FOR DEU/DEE (See dimensions section)
■ SR = Solder
BODY STYLES Fischer Connectors can not be held liable for small color variations
1)
■ PB = PCB
ALULITE
even unmated’ or ‘Hermetic’ :
■ SR = Solder
Example 1 ■ PB = PCB
Panel width Spacer part number
AL1611-DEU-1031-A019SR11-11G11
Contact configuration
0.5 - 3.0 102.550
Example 2 Three-digit number
2.5 - 5.5 102.551 (see pages B 8-12 to B8 -18)
AL1411-DEU-102-A053SR11-11G11
5.0 - 8.0 102.552
Polarity
Material : aluminium
■ A = Female contacts on receptacle
■ Z = Male contacts on receptacle
All dimensions and images shown are in millimeters and are for reference only. B8 - 9
FISCHER CORE SERIES ALULITE TM Technical dimensions
RECEPTACLES
PANEL REAR
MOUNTED
~A
~E A
DBPU/DBPE B max.
DBPLU/DBPLE
B max.
with or without BODY STYLES
BODY STYLES with or without
ground tag ground tag
ØD
ØD
Ød
Ød
~C M C M
E
102 3 20 3.5 14 12 13 2.54 9x0.5 11 1.3 102 3 14.2 4.5 2.54 13 14 3.6 10x0.5 11 1.5
103 8 26 3.0 18 18 18 2.54 14x1 15 3.0 103 8 16.5 5.0 2.54 18 18 4.2 14x1 15 3.0
1031 8 23 3.0 19 18 15 2.54 14x1 15 3.0 1031 8 16.0 5.5 2.54 20 19 4.2 15x1 15 4.0
104 11 26 4.0 22 20 18 2.54 16x1 17 4.5 104 11 18.5 6.5 2.54 20 22 5.0 16x1 17 4.5
105 26 30 5.0 27 25 20 2.54 20x1 22 6.5 105 26 22.5 7.0 2.54 25 27 5.5 20x1 22 6.5
1)
Weight includes nut. * – Pin for PCB contacts versions; all Series.
2)
Pin length and diameter vary according to contact configuration. Contact us for more information. – Tag for solder contact versions; Series 103 to 107.
3)
For information on nutdrivers ( ), see Tooling page B 8-29.
– Barrel for solder contact versions; Series 102.
ALULITE
H + 0.1
H + 0.1
0
G + 0.1
0
G + 0.1
0
G + 0.1
0 G + 0.1
0
0
RECEPTACLES
PANEL REAR Housing Body style Size Contact blocks Options
■ AL = Aluminum
Grounding
Housing color1) ■ G = Yes ■ Z = No
Rear-mounting receptacle
Contact type
ALULITE
Example 1: (See dimensions section)
Polarity
AL1231-DBPLU-102-A059PB12-12G13
■ A = Female contacts on receptacle
Fischer Connectors can not be held liable for small color
1)
■ Z = Male contacts on receptacle
Example 2: variations that may appear from one batch to another.
AL1231-DBPLE-102-Z054SR11-11G13
All dimensions and images shown are in millimeters and are for reference only. B8 - 11
FISCHER CORE SERIES ALULITE TM Electrical & contact configurations
102 SERIES
● = Standard ❍ = Option
Number of contacts
types
Insulating material
AC rms DC
Contact ø [mm]
Rated voltage 4)
Current 3) [A]
Contact to
Contact to
Contact to
Contact to
Pin layout
contacts 1)
Reference
contacts
contact
contact
Crimp 6)
rms [V]
Solder
Solder
Crimp
body
body
PCB
max ø0.79mm max ø0.83mm
102 A 051 2 ● ● 7) ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.3 1.7 1.8 2.4 250 9.2
Z
AWG22 [7/30] AWG22-26
max ø0.79mm
102 A 052 3 ● ● PEEK 0.9 AWG21 [1] – 1.3 1.3 1.8 1.6 250 8.2
Z
AWG22 [7/30]
max ø0.43mm
102 A 059 9 ● ● PEEK 0.5 AWG26 [1] – 0.8 1.1 1.2 1.8 160 1.7
Z
AWG28 [19/40]
ALULITE
1)
Wire gauge stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Measured with S plug and D receptacle.
6)
Plug with crimp contacts must be used with unshielded clamps only.
7)
Only available for A polarity plugs.
Contact ø [mm]
Wire size 2)
Rated voltage4)
types AC rms DC
Current 3) [A]
of contacts
References
Pin layout
Insulating
contacts1)
contacts
Number
material
Contact
Contact
Contact
Contact
to body
to body
rms [V]
contact
contact
Solder
Solder
Crimp
Crimp
PCB
to
to
max ø1.18mm max ø1.18mm
103 A 051 2 ● ● ● PEEK 1.3 AWG17 [1] min ø0.58mm 1.5 2.2 2.2 3.0 250 13
Z AWG18 [16/30] AWG18-24
max ø1.18mm
103 A 052 3 ● ● PEEK 1.3 AWG17 [1] – 1.2 1.5 1.8 2.0 250 12
Z AWG18 [16/30]
max ø0.79mm
103 A 053 4 ● ● PEEK 0.9 AWG21 [1] – 1.2 1.6 2.0 2.4 250 7.0
Z AWG22 [7/30]
max ø0.79mm max ø0.83mm
103 A 054 5 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.1 1.4 1.9 2.2 250 6.8
Z AWG22 [7/30] AWG22-26
max ø0.79mm max ø0.62mm
103 A 056 6 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.0 1.3 2.0 2.0 250 5.2
Z AWG22 [7/30] AWG24-28
max ø0.79mm max ø0.62mm
103 A 057 7 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.0 1.3 2.0 2.0 250 5.0
Z AWG22 [7/30] AWG24-28
max ø0.79mm max ø0.62mm
103 A 058 8 ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 0.8 1.1 1.4 1.9 200 3.8
Z AWG22 [7/30] AWG24-28
max ø0.43mm max ø0.43mm
103 A 062 12 ● ● ● PEEK 0.5 AWG26 [1] min ø0.20mm 0.9 1.2 1.5 1.8 200 2.0
Z AWG28 [19/40] AWG28-32
ALULITE
1031 A 012 12 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.4 1.5 2.0 2.2 250 4.2
Z AWG22 [7/30] AWG24-28
max ø0.43mm max ø0.43mm
1031 A 019 19 ● ● ● PEEK 0.5 AWG26 [1] min ø0.20mm 1.2 0.9 2.0 1.5 250 2.5
Z AWG28 [19/40] AWG28-32
1)
Wire gauge stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could be larger than the hole diameter of the barrel. Testing maybe required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Measured with S plug and D receptacle.
B8 - 13
FISCHER CORE SERIES ALULITE TM Electrical & contact configurations
104 SERIES
● = Standard ❍ = Option
Wire size 2)
Contact ø [mm]
types
Rated voltage 4)
AC rms DC
Current 3) [A]
of contacts
Pin layout
Insulating
to contact
to contact
contacts 1)
Reference
contacts
Number
material
Contact
Contact
Contact
Contact
to body
to body
rms [V]
Solder
Solder
Crimp
Crimp
PCB
● ● PEEK max ø1.86mm
104 A 051 2 1.6 AWG13 [1] – 1.8 2.2 2.8 3.2 ≤ 500 20
Z ❍ ❍ PTFE AWG14 [7/22]
104 A 054 7 ● ● PEEK 0.9 AWG21 [1] – 1.5 2.2 320 6.5
Z
AWG22 [7/30] 2.1 2.8
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Test voltages between the contacts with the shortest distance.
6)
Measured with S plug and D receptacle.
104 SERIES
● = Standard ❍ = Option
Contact ø [mm]
Rated voltage 4)
AC rms DC
Current 3) [A]
of contacts
Pin layout
Insulating
to contact
to contact
contacts 1)
Reference
contacts
Number
material
Contact
Contact
Contact
Contact
to body
to body
rms [V]
Solder
Solder
Crimp
Crimp
PCB
max ø0.79mm max ø0.83mm
104 A 066 8 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.5 1.5 2.5 2.5 ≤ 320 6.2
Z
AWG22 [7/30] AWG22-26
max ø1.18mm
1 1.3 AWG17 [1] – 2.4 2.2 3.8 3.6 12
AWG18 [16/30]
104 A 055 9 ● ● PEEK ≤ 250
Z max ø0.79mm
8 0.9 AWG21 [1] – 1.4 1.5 2.0 2.4 6.0
AWG22 [7/30]
max ø0.43mm
104 A 124
5)
27 ● ● ● PEEK 0.5 – min ø0.20mm 1.2 0.5 1.8 0.5 ≤ 200 2.0
AWG28-32
ALULITE
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Solder and PCB contact types available only for DBPU and DBPLU receptacles. Crimp contact type available only for plugs.
6)
Measured with S plug and D receptacle.
B8 - 15
FISCHER CORE SERIES ALULITE TM Electrical & contact configurations
105 SERIES
● = Standard ❍ = Option
Wire size 2)
types
Contact ø [mm]
Rated voltage 4)
AC rms DC
Current 3) [A]
of contacts
to contact
Pin layout
Insulating
to contact
Reference
contact1)
contacts
Number
material
Contact
Contact
Contact
Contact
to body
to body
rms [V]
Solder
Solder
Crimp
Crimp
PCB
max ø2.03mm
105 A 051 2 ● PEEK 2.0 AWG13 [1] – 2.5 3.0 4.0 4.0 ≤ 630 26
Z AWG14 [7/22]
max ø3.13mm
105 A 087 2 ● PEEK 3.0 AWG9 [1] – 1.2 1.6 2.3 3.0 ≤ 400 30
Z AWG10 [105/30]
max ø2.03mm
105 A 052 3 ● PEEK 2.0 AWG13 [1] – 2.0 2.5 3.0 3.5 ≤ 400 23
Z AWG14 [7/22]
max ø2.03mm
105 A 053
5)
4 ● PEEK 2.0 AWG13 [1] – 1.8 1.8 2.6 2.6 ≤ 320 20
Z AWG14 [7/22]
max ø2.03mm
1 2.0 AWG13 [1] – 3.0 2.0 4.0 3.0 25
105 A 054
5) AWG14 [7/22]
7 ● PEEK ≤ 320
Z max ø1.18mm
6 1.3 AWG17 [1] – 1.8 1.5 2.5 2.0 7.0
AWG18 [16/30]
max ø1.18mm
105 A 067
● PEEK
8 1.3 AWG17 [1] – 1.7 2.0 2.5 2.8 ≤ 320 10
Z ❍ PTFE AWG18 [16/30]
max ø2.48mm
2 2.3 AWG11 [1] – 1.2 2.2 1.8 3.2 18.5
AWG12 [7/20]
105 A 124 8 ● PEEK
max ø1.18mm
≤ 250
6 1.3 AWG17 [1] – 1.2 1.2 1.8 1.8 7.5
AWG18 [16/30]
max ø2.03mm
1 2.0 AWG13 [1] – 3.0 2.0 4.0 3.0 25
105 A 101
5)
ALULITE
AWG14 [7/22]
9 ● ● PEEK ≤ 320
Z max ø1.18mm
8 1.3 AWG17 [1] – 1.8 1.5 2.5 2.0 5.0
AWG18 [16/30]
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Contact dia. 2.0 is positioned to make contact first and break last.
6)
Measured with S plug and D receptacle.
105 SERIES
● = Standard ❍ = Option
of contacts
Contact
Pin layout
Insulating
Reference
Wire size 2)
Contact ø
voltage 4)
types
Number
material
AC rms DC
Current
rms [V]
Rated
[mm]
[A]
Solder Crimp Contact Contact Contact Contact
Solder Crimp PCB contacts 1) contacts to body to contact to body to contact
3)
max ø1.18mm max ø1.18mm
105 A 062 10 ● ● ● PEEK 1.3 AWG17 [1] min ø0.58mm 1.7 2.0 2.5 2.7 ≤ 320 9.0
Z AWG18 [16/30] AWG18-24
max ø1.18mm
105 A 069 12 ● ● PEEK 1.3 AWG17 [1] - 1.4 1.5 1.8 2.0 ≤ 250 8.0
Z AWG18 [16/30]
max ø1.18mm
3 1.3 AWG17 [1] – 2.5 1.5 3.8 2.2 14
105 A 104
5)
AWG18 [16/30]
13 ● ● PEEK ≤ 320
Z max ø0.79mm
10 0.7 AWG21 [1] – 1.3 1.5 1.8 2.2 1.0
AWG22 [7/30]
max ø1.18mm
3 1.3 – min ø0.58mm 3.0 2.8 4.8 3.9 14
AWG18-24
105 A 127 7) 13 ● PEEK
max ø0.62mm
≤ 320
10 0.7 – min ø0.38mm 3.1 1.1 4.7 1.9 1.0
AWG24-28
max ø0.79mm max ø0.83mm
105 A 058 15 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.4 1.6 1.8 2.2 ≤ 250 5.3
Z AWG22 [7/30] AWG22-26
max ø1.86mm
4 1.6 AWG13 [1] – 1.6 1.3 2.8 2.1 14
105 A 110
6)
AWG14 [7/22]
16 ● ● PEEK max ø0.79mm
≤ 250
Z
12 0.7 AWG21 [1] – 1.0 1.2 1.5 2.0 1.0
AWG22 [7/30]
max ø0.79mm max ø0.83mm
105 A 038 18 ● ● ● PEEK 0.9 AWG21 [1] min ø0.48mm 1.4 1.6 1.8 2.2 ≤ 200 4.5
Z AWG22 [7/30] AWG22-26
max ø0.79mm
105 A 093 24 ● ● PBT 0.7 AWG21 [1] – 1.2 1.5 1.5 2.0 ≤ 250 3.5
Z AWG22 [7/30]
max ø0.79mm max ø0.62mm
105 A 102 27 ● ● ● PEEK 0.7 AWG21 [1] min ø0.38mm 1.2 1.5 1.5 2.0 ≤ 250 3.0
Z
ALULITE
AWG22 [7/30] AWG24-28
1)
Stranding values are in brackets.
2)
For a given AWG, the diameter of some stranded conductor designs could exceptionally be larger than the hole diameter of the barrel. Testing may be required.
3)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the
wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
4)
Recommended operating voltage at sea level measured according to IEC 60664-1.
5)
Contacts dia. 1.3 are positioned to make contact first and break last.
6)
Contacts dia. 1.6 are positioned to make contact first and break last.
7)
Inverted polarity: female contacts on plug/male contact on receptacle
8)
Measured with S plug and D receptacle.
B8 - 17
FISCHER CORE SERIES ALULITE TM Electrical & contact configurations
CONTACT TYPES
CRIMP CONTACTS
■ Each contact has a selectively annealed area which is crushed during assembly by specialized tooling to
ensure proper termination of the wire to the contact.
■ Selectively annealed area
■ Commonly used for field termination or repair, as no soldering is required.
■ Special tools required
■ Limited range of wire sizes ■ Not available for sealed or hermetic connectors.
Male 200.2172 TX00.301 200.2884 TX00.304 200.2890 TX00.307 200.2402 TX00.311 200.1653 TX00.313
104
ALULITE
Female 200.2183 TX00.303 200.2885 TX00.305 200.2892 TX00.309 200.2214 TX00.312 200.1654 TX00.314
See section Tooling, section B 6-21, for description of Crimping Tool and Positioner.
Please refer to www.fischerconnectors.com/technical for detailed information and assembly instructions.
To guarantee excellent cable retention and strain relief, Fischer Connectors provides robust and high
quality cable clamp sets :
■ Collet style clamp system retains cable over large jacket surface area.
Cable clamp sets are used with cable mounted connectors, except SS/SSC which require overmolding
or heat shrinking techniques.
U - Unshielded ● ●
E - Environmental ● ● ●
PART NUMBERING
Cable clamp sets are ordered separately
Multipole low voltage
ALULITE
AL1731-S-102-A056SR11-11
E3 102.5/2.0
See following pages for cable clamp set selection.
B8 - 19
FISCHER CORE SERIES ALULITE TM Cable clamp sets
102 SERIES
S
SHIELDED
Cable dia. range Collet Ø Cable clamp set
Shielded cable clamp with sleeve and clamp. Sleeve Shielded clamp
1.5 - 2.1 2.1 E32 102.1/2.1 + A
2.1 - 2.6 2.6 E32 102.1/2.6 + A
2.6 - 3.1 3.1 E32 102.1/3.1 + A
Ø
3.1 - 3.6 3.6 E32 102.1/3.6 + A
3.6 - 4.1 4.1 E32 102.1/4.1 + A
4.1 - 4.3 4.3 E32 102.1/4.3 + A
4.3 - 4.7 4.7 E3 102.248 + A
U
UNSHIELDED
Unshielded, one-piece cable clamp. Unshielded clamp Cable dia. range Collet Ø Cable clamp set
Ø
2.7 - 3.5 3.5 E3 102.5/3.5
E
ENVIRONMENTAL
Cable dia. range Collet Ø Cable clamp set
Washer Seal
Environmentally sealed clamp for use with shielded 1.5 - 2.1 2.1 E31 102.2/2.1 + B
ALULITE
103 SERIES
Cable clamp set
S Cable dia. range Collet Ø
PEEK or PBT insulator
SHIELDED 1.7 - 2.2 2.2 E31 103.1/2.2 + B
2.2 - 2.7 2.7 E31 103.1/2.7 + B
Shielded cable clamp with sleeve and clamp. Sleeve Washer Shielded clamp 2.7 - 3.2 3.2 E31 103.1/3.2 + B
3.2 - 3.7 3.7 E31 103.1/3.7 + B
3.7 - 4.2 4.2 E31 103.1/4.2 + B
4.2 - 4.7 4.7 E31 103.1/4.7 + B
Ø
4.7 - 5.2 5.2 E31 103.1/5.2 + B
5.2 - 5.7 5.7 E31 103.1/5.7 + B
5.7 - 6.2 6.2 E31 103.1/6.2 + B
6.2 - 6.7 6.7 E31 103.1/6.7 + B
U
UNSHIELDED
Cable clamp set
Cable dia. range Collet Ø
PEEK or PBT insulator
Unshielded, one-piece cable clamp. Cable clamp
2.2 - 3.2 3.2 E3 103.6/3.2
3.2 - 4.2 4.2 E3 103.6/4.2
4.2 - 4.7 4.7 E3 103.6/4.7
Ø
4.7 - 5.2 5.2 E3 103.6/5.2
5.2 - 5.7 5.7 E3 103.6/5.7
5.7 - 6.2 6.2 E3 103.6/6.2
6.2 - 6.7 6.7 E3 103.6/6.7
ALULITE
or unshielded cables. Sleeve Ring Cable clamp 2.7 - 3.2 3.2 E31 103.2/3.2 + B
3.2 - 3.7 3.7 E31 103.2/3.7 + B
3.7 - 4.2 4.2 E31 103.2/4.2 + B
4.2 - 4.7 4.7 E31 103.2/4.7 + B
Ø
All dimensions and images shown are in millimeters and are for reference only. B8 - 21
FISCHER CORE SERIES ALULITE TM Cable clamp sets
1031 SERIES
Shielded cable clamp with sleeve and clamp. Sleeve Washer Shielded clamp 3.2 - 3.7 3.7 E3 1031.1/3.7
3.7 - 4.2 4.2 E3 1031.1/4.2
4.2 - 4.7 4.7 E3 1031.1/4.7
4.7 - 5.2 5.2 E3 1031.1/5.2
Ø
5.2 - 5.7 5.7 E3 1031.1/5.7
5.7 - 6.2 6.2 E3 1031.1/6.2
6.2 - 6.7 6.7 E3 1031.1/6.7
6.7 - 7.2 7.2 E3 1031.1/7.2
U
UNSHIELDED Cable dia. range Collet Ø Cable clamp set
2.2 - 2.7 2.7 E3 1031.6/2.7
2.7 - 3.2 3.2 E3 1031.6/3.2
Unshielded, one-piece cable clamp. Unshielded clamp
3.2 - 3.7 3.7 E3 1031.6/3.7
3.7 - 4.2 4.2 E3 1031.6/4.2
4.2 - 4.7 4.7 E3 1031.6/4.7
Ø
4.7 - 5.2 5.2 E3 1031.6/5.2
5.2 - 5.7 5.7 E3 1031.6/5.7
5.7 - 6.2 6.2 E3 1031.6/6.2
6.2 - 6.7 6.7 E3 1031.6/6.7
6.7 - 7.2 7.2 E3 1031.6/7.2
E Collet
ENVIRONMENTAL Cable dia. range
Ø
Cable clamp set
Environmentally sealed clamp for use with shielded 2.7 - 3.2 3.2 E3 1031.2/3.2
or unshielded cables. Sleeve Ring Seal Cable clamp 3.2 - 3.7 3.7 E3 1031.2/3.7
3.7 - 4.2 4.2 E3 1031.2/4.2
4.2 - 4.7 4.7 E3 1031.2/4.7
4.7 - 5.2 5.2 E3 1031.2/5.2
Ø
104 SERIES
S
SHIELDED Cable dia. Collet
Cable clamp set
PEEK or PBT insulator
range Ø
Shielded cable clamp with sleeve and clamp. Sleeve Spacer Shielded clamp Plug
2.9 - 4.0 4.0 E3 104.3/4.0 + B
4.0 - 4.7 4.7 E3 104.3/4.7 + B
4.7 - 5.7 5.7 E3 104.3/5.7 + B
Ø
5.7 - 6.7 6.7 E3 104.3/6.7 + B
6.7 - 7.7 7.7 E3 104.3/7.7 + B
7.7 - 8.7 8.7 E3 104.3/8.7 + B
8.7 - 9.1 9.1 E3 104.3/9.1 + B
U
UNSHIELDED
Cable dia. Collet Cable clamp set
Unshielded, one-piece cable clamp. Cable clamp range Ø PEEK or PBT insulator
Ø
5.7 - 6.7 6.7 E3 104.6/6.7
6.7 - 7.7 7.7 E3 104.6/7.7
7.7 - 8.2 8.2 E3 104.6/8.2
8.2 - 8.7 8.7 E3 104.6/8.7
E
ENVIRONMENTAL Cable clamp set
Washer Cable
Collet PEEK or PBT insulator
dia.
Environmentally sealed clamp for use with shielded Ø
Sleeve Ring Seal Cable clamp range Plug
ALULITE
or unshielded cables.
2.9 - 4.0 4.0 E3 104.2/4.0 + B
4.0 - 4.7 4.7 E3 104.2/4.7 + B
Ø 4.7 - 5.7 5.7 E3 104.2/5.7 + B
5.7 - 6.7 6.7 E3 104.2/6.7 + B
6.7 - 7.7 7.7 E3 104.2/7.7 + B
7.7 - 8.7 8.7 E3 104.2/8.7 + B
All dimensions and images shown are in millimeters and are for reference only. B8 - 23
FISCHER CORE SERIES ALULITE TM Cable clamp sets
105 SERIES
S
SHIELDED Cable dia. range Collet Ø
Cable clamp set
PEEK or PBT insulator
Shielded cable clamp with sleeve and clamp. Sleeve Spacer Shielded clamp 3.2 - 4.2 4.2 E3 105.1/4.2 + B
4.2 - 5.2 5.2 E3 105.1/5.2 + B
5.2 - 6.2 6.2 E3 105.1/6.2 + B
6.2 - 7.2 7.2 E3 105.1/7.2 + B
Ø
7.2 - 8.2 8.2 E3 105.1/8.2 + B
8.2 - 9.2 9.2 E3 105.1/9.2 + B
9.2 - 10.0 10.0 E3 105.1/10.0 + B
10.0 - 10.7 10.7 E3 105.1/10.7 + B
U
UNSHIELDED Cable dia. range Collet Ø
Cable clamp set
PEEK or PBT insulator
2.5 - 3.5 3.5 E3 105.6/3.5
Unshielded, one-piece cable clamp. Cable clamp
3.5 - 4.5 4.5 E3 105.6/4.5
4.5 - 5.5 5.5 E3 105.6/5.5
5.5 - 6.5 6.5 E3 105.6/6.5
Ø
6.5 - 7.5 7.5 E3 105.6/7.5
7.5 - 8.5 8.5 E3 105.6/8.5
8.5 - 9.5 9.5 E3 105.6/9.5
9.5 - 10.5 10.5 E3 105.6/10.5
E
ENVIRONMENTAL Cable dia. range Collet Ø
Cable clamp set
PEEK or PBT insulator
Washer
3.2 - 4.2 4.2 E31 105.2/4.2 + B
Environmentally sealed clamp for use with shielded
Sleeve Ring Seal Cable clamp
ALULITE
3.2
FOR PLUGS
A
L
Ø1
Ø D1
Accessories Description Part Number Series A D1 L Part Number
Crimp ferrule, crimp lug and heat shrink tube have to be ordered separately.
Material: Cap: SantopreneTM TPV 101-80 / Cord: Nylon
3.2
1
FOR RECEPTACLES
A
L
Ø1
Ø D1
ALULITE
Accessories Description Part Number
Series A D1 L Part Number
All dimensions and images shown are in millimeters and are for reference only. B8 - 25
FISCHER CORE SERIES ALULITE TM Accessories
FOR PLUGS
3.2
A
L
Ø D1
Series A D1 L Part Number
FOR RECEPTACLES
3.2
A
L
ALULITE
Ø D1
Series A D1 L Part Number
FOR PLUGS
3.2
A
L
Ø1
Ø D1
Series A D1 L Part Number
Crimp ferrule (300.922) and heat shrink tube (300.930) are included.
Material: Cap: SantopreneTM TPV 101-80 / Cable: Stainless steel with FEP-Teflon® covering
FOR RECEPTACLES
3.2
A
L
Ø1
Ø D1
Ø 3.2
ALULITE
Series A D1 L Part Number
All dimensions and images shown are in millimeters and are for reference only. B8 - 27
FISCHER CORE SERIES ALULITE TM Accessories
FOR RECEPTACLES
3.2
A
0.5
Ø1
L
Ø D1
ØD
Ød
1
9.2 14 86 9 13 102.2182
102
9.2 14 86 10 14 102.2165
103 9.7 17 93 14 18 103.2394
9.5 18 94 14 18 1031.1434
1031
9.5 18 94 15 20 1031.1420
104 10.0 20 98 16 21 104.2761
105 10.0 23 100 20 25 105.3248
Crimp ferrule, heat shrink tube and fixing lug are included and mounted.
ALULITE
Materials
Cap: SantopreneTM TPV 101-80
Cable: stainless steel with FEP-Teflon® covering
Fixing lug: black chrome plated brass (ISO CuZn37)
øD
ALULITE
M20x1 28 TP00.005
Material: hardened tool steel, nickel plated.
All dimensions and images shown are in millimeters and are for reference only. B8 - 29
FISCHER CORE SERIES ALULITE TM Technical information
IEC 60512-9-1
Mating cycles 10,000
EIA-364-09
Temperature range
- Viton O-ring at plug interface -20°C to +200°C IEC 60068-2-14
- EPDM O-ring (Low temp) at plug interface -50°C to +160°C
ELECTRICAL DATA*
Series
Parameter
102 103 1031 104 105
Grounding resistance1) (shell-to-shell) Typical 50 mΩ
EMC shielding 360-degree EMC shielding
1)
IEC 60512-2-6-2f
*
Please refer to contact block sections for detailed information.
ALULITE
Material Finish
Metal Parts Standards
Designation ISO UNS EN Designation Standard
Plug housing
- Body Aluminum1) AlMgSi1SnBi – AW-6023 Electroless nickel SAE AMS 2404
- Latching sleeve Aluminum or Brass CuZn39Pb3 – AW-6026 Sulfuric anodizing MIL-A-8625
or chromium SAE AMS 2460
Receptacle housing
- Receptacle housing (anodized) Aluminum1) AlMgSi1SnBi – AW-6023 Sulfuric anodizing MIL-A-8625
Grounding
- Tag (solder and crimp contacts) Brass CuZn39Pb3 C 38500 – Electroless nickel
- Pin (PCB contacts) Brass CuZn39Pb3 C 38500 – Nickel + Flash Gold SAE AMS 2404
Contacts
- Male contacts Brass CuZn39Pb3 C 38500 – Electroless nickel MIL-DTL-45204D
- Female contacts Bronze CuSn4Zn4Pb4 C 54000 – 1 μm Gold Type 1 + ASTM B488
Aluminum is not recommended for marine or corrosive environments. In this case, we recommend the Fischer Core Series Brass or Core Series Stainless Steel.
ALULITE
Insulator and sealing International symbol Flammability
Insulator PEEK - PTFE - PBT UL 94 V-O
Interface O-rings (receptacles) FPM (Viton ) / EPDM
®
-
Sealant material - IP68 Silicon compound UL 94 V-O
(receptacles) - Hermetic Epoxy compound UL 94 HB
Our products are RoHs compliant and conform with the EC Directives 2002/95/EC.
B8 - 31
FISCHER CORE SERIES ALULITE TM Technical information
OPERATING TEMPERATURES
The temperature ranges quoted by the manufacturers of the plastic materials then the item with the lowest temperature performance will dictate the
are usually the absolute maximum values. When exposed to the mecha- operating temperature limit of the system. The table below shows our
nical and electrical stresses present in a connector, these values are often recommended operating temperature ranges.
unrealistic. If a composite connector system including accessories is used,
8
3 4 5 6
1 2 7
2
KEY FEATURES
■ Sealed up to IP68 ■ Over 5,000 mating cycles
■ Resistant to large temperarure variations ■ Color coding for easy operation
PLASTIC
B9 - 1
FISCHER CORE SERIES PLASTIC Table of contents
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUGS RECEPTACLE
CABLE PANEL
MOUNTED MOUNTED
BODY STYLES S 405 SI 405 BODY STYLE DBP 405
Locking system Push-pull Push-pull Sealing IP50
Sealing IP50 / IP67 IP50 / IP67 Design Standard
Design Standard Standard
Integral shielding Yes No
COMPATIBILITY
PLASTIC
All dimensions and images shown are in millimeters and are for reference only. B9 - 3
FISCHER CORE SERIES PLASTIC Technical dimensions
PLUGS RECEPTACLE
CABLE PANEL
MOUNTED MOUNTED
S/SI 405 DBP 405 ~32
ø21.9
ø23
2.54
C* TP00.011
max 1.8 Nm
~104
* See contact configurations page B 9-6.
~89 16.4 + 0.1
0
PANEL CUT-OUT
ø18.5
TX00.015
~53
~68
PLASTIC
All dimensions and images shown are in millimeters and are for reference only.
B9 - 4 Technical Specifications
Part numbering FISCHER CORE SERIES PLASTIC
PLASTIC 405
Standard options
Body style
■ S = Plug, with integral shielding
■ SI = Plug, without integral shielding
■ DBP = Receptacle, rear panel mounted
Series
■ 405
Contact polarity
■ A = Plugs have male contacts. Receptacles have female contacts.
■ Z = Plugs have female contacts. Receptacles have male contacts.
Contact configuration
■ See page B 9-6
Body color
■ B = Beige
■ C = Anthracite
Insulator material
■ 3 = PEEK
Contact type
■ J = Solder
■ K = Crimp
■ L = PCB
Color coding
■ 2 = Anthracite
■ 3 = Green
■ 4 = Blue
■ 5 = Yellow
■ 8 = Beige
PLASTIC
■ R = None
■ S = Silicone (6.5 dia.)
■ T = TPE (6.5 dia.)
B9 - 5
FISCHER CORE SERIES PLASTIC Electrical & contact configurations
PLASTIC 405
Contact ø [mm]
AC r.m.s DC
Current 1) [A]
Number of
Pin layout
see Figure 1
Insulating
References
to contact
to contact
contacts
diameter
material
contacts
contacts
Contact
Contact
Contact
Contact
to body
to body
Solder
Solder
Crimp
C [mm]
Crimp
PCB
[mm]
Pin
405 A 087 2 ● – – PEEK 3.0
max ø3.13mm
– – – 1.2 1.6 2.3 3.0 30
C Z AWG9 [1] / AWG10 [105/30]
max ø2.03mm
1 2.0 AWG13 [1] / AWG14 [7/22]
– -– – 3.0 2.0 4.0 3.0 25
405 A 054 7 ● – – PEEK
Z max ø1.18mm
6 1.3 AWG17 [1] / AWG18 [16/30]
– -– – 1.8 1.5 2.5 2.0 7.0
max ø0.83mm
405 A 038 18 ● ● ● PEEK 0.9
max ø0.79mm
min ø0.38mm
A: 0.50 A: 13.3
1.4 1.6 1.8 2.2 4.5
Z AWG21 [1] / AWG22 [7/30] Z: - Z: -
AWG22-26
max ø0.62mm
405 A 102 27 ● ● ● PEEK 0.7
max ø0.79mm
min ø0.38mm
A: 0.50 A: 13.8
1.2 1.5 1.5 2.0 3.0
Z AWG21 [1] / AWG22 [7/30] Z: - Z: -
PLASTIC
AWG24-28
1)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations
due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
PCB LAYOUT
F 3
22°30
’
45
40
°
4
40°
12
1 1 4 2 4 3 ° ø2.9
ø0.65
40°
5 1 11
1 5 1 ø0.65
A 2
45°
6 2 3
6 ø7.9 10
2 3 5 7 9
ø0.7 ø1.65 7 9
0°
2 7 8 8 12
6
3
Minimum clearance for ground lug 1 1
2 4
3 4
7
8 9
2 5
of receptacle. Z
1 1
- 6
2 10
3
9 6 1 11
7 5
3.5 3 2
8 7
5
12
2 6 4
1
5.4
30
5 7 9
11 18 15
°
ø0.65 9
°
22
12
24
1 6 2 8 6 5
°30
1
40°
30°
6 ø3.3 3 19 14 ø2
30°
12
’
2 7 4
24°
10 5 1
A 2 4 1
7
20 2 13
13
15°
3 11 16 8 3 12 27
4 18
7 11 12 6 21 9 ø5.3
ø8.3 3 14 5 11
10 15 10 26
8 9 ø4.4 17 ø8.5 22
120° ø8.8 15 23 24 25 ø8.8
60
13 14 16 ø4.5 12
0°
°
13 4 7 8 16 17
5 6 9 15 18
12 1 14 5 6
1 6 5 10 7 19
4 1
2 4 2
Z 2 – 13 12
8
20
11 3 11 27 11 3
16 9 21
7 3 26 10
10 15 12
8 22
9 14 13 25
24 23
PLASTIC
All dimensions and images shown are in millimeters and are for reference only. B9 - 7
FISCHER CORE SERIES PLASTIC Accessories
Cable Ø range (mm) Use with PEEK Insulators Cable Ø range (mm) Use with PEEK insulators Cable Ø range (mm) Use with PEEK insulators
2.5 - 3.5 E3 105.6/3.5 3.2 - 4.2 E3 105.1/4.2 + B 3.2 - 4.2 E31 105.2/4.2 + B
3.5 - 4.5 E3 105.6/4.5 4.2 - 5.2 E3 105.1/5.2 + B 4.2 - 5.2 E31 105.2/5.2 + B
4.5 - 5.5 E3 105.6/5.5 5.2 - 6.2 E3 105.1/6.2 + B 5.2 - 6.2 E31 105.2/6.2 + B
5.5 - 6.5 E3 105.6/6.5 6.2 - 7.2 E3 105.1/7.2 + B 6.2 - 7.2 E31 105.2/7.2 + B
6.5 - 7.5 E3 105.6/7.5 7.2 - 8.2 E3 105.1/8.2 + B 7.2 - 8.2 E31 105.2/8.2 + B
7.5 - 8.5 E3 105.6/8.5 8.2 - 9.2 E3 105.1/9.2 + B 8.2 - 9.2 E31 105.2/9.2 + B
8.5 - 9.5 E3 105.6/9.5 9.2 - 10.0 E3 105.1/10.0 + B 9.2 - 10.0 E31 105.2/10.0 + B
9.5 - 10.5 E3 105.6/10.5 10.0 - 10.7 E3 105.1/10.7 + B 10.0 - 10.7 E31 105.2/10.7 + B
For use with unshielded cable or when shield For use with shielded cable when shield is to be carried For use when sealing shielded or unshielded cable to plug body.
is not carried through connector body. through connector body.
PLASTIC
SEALING CAPS
FOR PLUGS 25
20 ~250
ø1
ø19
Part number Cap material Stainless steel cable covering material
105.2740 (beige) PEI FEP –Teflon®
Crimp ferrule (300.637) is included.
PLASTIC
All dimensions and images shown are in millimeters and are for reference only. B9 - 9
FISCHER CORE SERIES PLASTIC Technical information
TEMPERATURE °C
0°C
PLASTIC
Metal parts
Parts Material Finish
Designation ISO Standard Designation Standard
Metal parts (except contacts), inner body shell of S plug Brass CuZn39Pb3 CW614N Nickel SAE-AMS-QQ-N-290
UNS C 38500 SAE-AMS2404
Contacts Male Brass CuZn39Pb3 CW614N
(solder) UNS C 38500
1 µm Gold MIL-DTL-45204D
Female, male Bronze CuSn4Zn4Pb4 CW456K over Nickel Type 1 + ASTM B488
(crimp) ASTM B 139,
UNS C 54400
Plastic Parts
Parts International symbol Flammability
Body shell, sealing cap, back nut, mounting nut PEI UL 94 V-O
Insulator PEEK - PTFE UL 94 V-O
O-ring in sealing cap FPM (Viton®) -
Plastic cable clamps POM (Delrin®) UL 94 HB
Bend relief TPE-S - VMQ - Silicone Rubber UL 94 HB
PLASTIC
All dimensions and images shown are in millimeters and are for reference only. B9 - 11
FISCHER CORE SERIES PLASTIC Table of contents
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
PLUG RECEPTACLES
CABLE PANEL
MOUNTED MOUNTED
BODY STYLE S / SI 4032 BODY STYLES DBP 4032 DBPO 4032
Locking system Push-pull Sealing IP50 IP68
Sealing IP50 / IP68 Design Standard Standard
Design Standard
Integral shielding No
PLASTIC
B9 - 13
FISCHER CORE SERIES PLASTIC Technical dimensions
PLUG RECEPTACLES
CABLE PANEL
MOUNTED MOUNTED
S / SI 4032 DBP / DBPO 4032 ~25
BODY STYLE BODY STYLES 11.5
max 4.0
ø21.5
ø21
2.54
C* max 1.0 Nm
PANEL CUT-OUT
ø14.5
ø16.2 + 0.1
0
TX00.011 Figure 1
PLASTIC
PLASTIC 4032
Body style
■ Plug = SI
■ Receptacle, rear panel mounted = DBP
■ Receptacle, rear panel mounted,
Body material
■ PBT = D
Insulator material
■ PEEK = 3
Contact type
■ Solder = J
■ Crimp = K
■ PCB = L
Color coding
■ White = 1
■ Black = 2
■ Green = 3
■ Blue = 4
■ Yellow = 5
■ Red =6
PLASTIC
■ Grey = 7
B9 - 15
FISCHER CORE SERIES PLASTIC Electrical & contact configurations
PLASTIC 4032
Number of contacts
Wire size PCB
Insulating material
types
AC r.m.s DC
Contact ø [mm]
Current 1) [A]
Pin diameter
see Figure 1
Pin layout
to contact
to contact
References
contacts
contacts
Contact
Contact
Contact
Contact
to body
to body
Solder
Solder
C [mm]
Crimp
Crimp
PCB
[mm]
C max ø1.18mm max ø1.18mm
4032 A 051 2 ● ● – PEEK 1.3 AWG17 [1] min ø0.58mm -– – 1.5 2.2 2.2 3.0 13
Z AWG18 [16/30] AWG18-24
Figure 1
max ø1.18mm
4032 A 052 3 ● – – PEEK 1.3 AWG17 [1] – – – 1.2 1.5 1.8 2.0 12
Z AWG18 [16/30]
max ø0.79mm
4032 A 053 4 ● – ● PEEK 0.9 AWG21 [1] –
A: 0.63 A: 9.9
1.2 1.6 2.0 2.4 7.0
Z Z: 0.63 Z: 10.0
AWG22 [7/30]
Z Z: - Z: -
AWG28 [19/40] AWG28-32
1)
Current per contact at 40°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used
and limitations due to the size of the wires and the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
PCB LAYOUT
120°
1 2
90°
A 5 6
ø3.6
ø3.7
ø3.6
60°
ø3
3
72°
2 3 3
3
2 4 5
ø0.65 2 3 4
ø0.65 ø0.8 ø0.8 ø0.65
1 1 1 5 1
ø0.8 6
4 4 1 2
Z -
3 2 5
2
2 ø0.8 2 3
3 3 4
45
° °
3 19
°
4 8
40
2 10 5 9
°
3 4 12 7 18
1 1 10 2
A 1 7 6
1 6 17
ø3.7
60° 9 3
ø1.8
ø5.3
ø2.9
ø5.6
ø2.1
ø5.3
4 5 11 11 3
6 2 7 5 16
5 8 2 12 4
10
ø0.65 6 7 8 9 13 14 15
ø0.65 ø0.65 ø0.55
ø0.8
10 4 19 8
3 12 18
2 5 7 9
7 9 1 3 6
11 17
1 3 4 1 2 10
Z 1 6 5
6 8 16
10 3 11
4 2 5 2 4
5 7 15
7 9 12
6 8 14 13
PLASTIC
All dimensions and images shown are in millimeters and are for reference only. B9 - 17
FISCHER CORE SERIES PLASTIC Accessories
SEALING CAPS
FOR PLUGS
16.5 ~150
ø1
ø16
Part number Cap Material Stainless steel cable covering material
4032.703 POM (Delrin ) ®
FEP –Teflon®
Crimp ferrule (300.922) and heat shrink tube (300.930) are included.
FOR RECEPTACLES
22 ~150
ø1
ø16
Ø 3.2
Part number Cap Material Stainless steel cable covering material
4032.701 POM (Delrin ) ®
FEP –Teflon®
Crimp ferrule (300.922), crimp lug (300.299) and heat shrink tube (300.930) are included.
PLASTIC
UNSHIELDED ENVIRONMENTAL
Cable O.D. (mm) Part number Cable O.D. (mm) Part number
2.2 - 3.7 4032.1003 2.2 - 2.7 E3 1031.2/2.7
3.7 - 5.2 4032.1002 2.7 - 3.2 E3 1031.2/3.2
5.2 - 6.7 4032.1001 3.2 - 3.7 E3 1031.2/3.7
For unshielded and unsealed applications. 3.7 - 4.2 E3 1031.2/4.2
4.2 - 4.7 E3 1031.2/4.7
4.7 - 5.2 E3 1031.2/5.2
5.2 - 5.7 E3 1031.2/5.7
5.7 - 6.2 E3 1031.2/6.2
6.2 - 6.7 E3 1031.2/6.7
For use when sealing shielded or unshielded cable to plug body.
TH00.001 ABS
30
PLASTIC
All dimensions and images shown are in millimeters and are for reference only. B9 - 19
FISCHER CORE SERIES PLASTIC Technical information
Sealing cap for plug POM (Delrin®) with O-ring -60°C to +100°C
Sealing cap receptacle POM (Delrin®) with NBR O-ring -20°C to +100°C
-30°C to +100°C
TEMPERATURE °C
0°C
Metal parts Brass CuZn39Pb3 CW614N Nickel SAE-AMS-QQ-N-290 Body shell, sealing cap,
PBT UL 94 HB
(except contacts) UNS C 38500 SAE-AMS2404 back nut, mounting nut
KEY FEATURES
■ Sterilizable (EtO), gamma) ■ Single or two-piece shell
■ Color-coded for easy integration ■ Lightweight and shock resistant
B10 - 1
DISPO-
SABLE
Table of contents
B10- 2 / B10- 8
PLUGS
CABLE MOUNTED TWO-PIECE SHELL
■ Body styles........................................................................ B 10- 3
■ Technical dimensions........................................................ B 10- 4
PRE-CABLED SOLUTION
■ Body styles........................................................................ B 10- 3
■ Technical dimensions........................................................ B 10- 5
This catalog covers our standard connector solutions. For specific requests, including hybrid or custom connectors, please contact your local sales representative.
B10 - 2
DISPO-
Technical Specifications
SABLE
Body styles FISCHER CORE SERIES DISPOSABLE
PLUGS
CABLE
MOUNTED
BODY STYLES WHITE BLUE VIOLET TURQUOISE
Locking system Friction Friction Friction Friction
Sealing IP30 / IP40 IP40 IP40 IP40
Design Single/Two-piece shell Two-piece shell Two-piece shell Two-piece shell
PRE-CABLED
SOLUTION
BODY STYLES
Locking system Friction
Sealing IP65
Design Turnkey
COMPATIBILITY
B10 - 3
DISPO-
SABLE
FISCHER CORE SERIES DISPOSABLE Technical dimensions
PLUGS
TWO-PIECE SHELL
WHITE* BLUE VIOLET TURQUOISE
12.0 50.0
2.0
ø15.8
Top shell
Part Part number Description
Interface U1 504-A Interface white
U31 504-B01 White top shell
U31 504-A03 White top shell + blue soft touch
Top shell
U31 504-A04 White top shell + violet soft touch
U31 504-A09 White top shell + turquoise soft touch
U32 504-B01 White bottom shell
U32 504-A03 White bottom shell + blue soft touch
Bottom shell
U32 504-A04 White bottom shell + violet soft touch
U32 504-A09 White bottom shell + turquoise soft touch
Ferrule U33 504/5.0 Ferrule Dia 5.0 for two-piece shell version
U34 504-A03 Blue
Bend relief U34 504-A04 Violet
U34 504-A09 Turquoise
* Assembled with color bend relief. Interface Contact block Bottom shell Ferrule Bend relief
B10 - 4
DISPO-
Technical Specifications
SABLE
Technical dimensions FISCHER CORE SERIES DISPOSABLE
PLUGS
SINGLE SHELL
WHITE
12.0 44.0
2.0
ø15.8
PLUGS
PRE-CABLED SOLUTION
Length
56.0
12.0 50 50
ø15.8
ø6.0
Label with
Part number Length* [mm]
Order No : xxxxxxxx
CA_S_8XLV_SI504 1.0m 1000
CA_S_8XLV_SI504 2.0m 2000
CA_S_8XLV_SI504 5.0m 5000
B10 - 5
DISPO-
All dimensions and images shown are in millimeters and are for reference only.
SABLE
FISCHER CORE SERIES DISPOSABLE Electrical & contact configurations
Contact block
Test Voltage[kV] in mated position Stamped contact
insulator
Number of contacts
temperature rise
Max. admissible
Contact ø [mm]
Part number
References
Pin layout
Wire size
Contact to Contact to Reel size (pcs.)
Contact to Contact to Part number
receptacle receptacle
contact contact
body body 1’000 10’000
A 065 6 PBT 0.9 AWG20 to AWG24 1.7 2.0 2.4 2.6 - E21 504 A065-S
A 066 8 PBT 0.9 AWG20 to AWG24 1.5 1.6 2.2 2.7 3.0 E21 504 A066-S RMS1/0.9:1K RMS10/0.9:10K
A 056 11 PBT 0.9 AWG20 to AWG24 1.4 1.5 2.1 2.2 - E21 504 A056-S
A 086 16 PBT 0.7 AWG26 to AWG30 0.8 1.5 1.3 2.1 1.7 E21 504 A086-S
RMS1/0.7:1K RMS10/0.7:10K
A 092 19 PBT 0.7 AWG26 to AWG30 0.8 1.2 1.2 1.8 - E21 504 A092-S
1)
Current per contact at 10°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
B10 - 6
DISPO-
Technical Specifications
SABLE
Electrical & contact configurations FISCHER CORE SERIES DISPOSABLE
PRE-CABLED SOLUTION
of contacts
References
part number
Pin layout
Insulating
Wire size
Contact to Contact to
Number
material
Contact to Contact to
receptacle receptacle
contact contact
body body
CA_S_8XLV_SI504 1.0m
A 0661) 8 ABS 0.9 AWG24 1.5 1.5 2.5 2.5 1.9 CA_S_8XLV_SI504 2.0m
CA_S_8XLV_SI504 5.0m
1)
The Fischer Core Series Disposable turnkey solution is available in a standard 8-contact pin layout. Pin layout with 16 contacts is available on request.
2)
Current per contact at 10°C temperature rise measured on the basic curve according to IEC 60512-5-2-5b. For the max. operating current a reduction factor must be used and limitations due to the size of the wires and
the permissible upper temperature limit of the materials employed must be taken into account. See page A-12 for details.
B10 - 7
DISPO-
All dimensions and images shown are in millimeters and are for reference only.
SABLE
FISCHER CORE SERIES DISPOSABLE Technical information
B10 - 8
DISPO-
Technical Specifications
SABLE
ABOUT FISCHER CONNECTORS
The values provided in this document are measured under standard environmental conditions. Applications in non-standard environmental conditions may require additional testing and values may vary from those listed.
Fischer Connectors shall not be liable for damages to the products or services resulting from assembly process, installation or testing performed by the purchaser or any third party upon the purchaser’s request, or
damages due to other action or process performed on the products or services by the purchaser or any third party upon the purchaser’s request which fails to comply with Fischer Connectors’ instructions or which are
otherwise beyond Fischer Connectors’ control. Fischer Connectors shall not be liable for any defect or failure of Fischer Connectors’ products or services which operate in accordance with specifications, illustrations,
descriptions or other particulars due to combination or use of Fischer Connectors’ products or services with any incompatible equipment or product of a third party.
Refer to www.fischerconnectors.com for the General Terms and Conditions of Fischer Connectors.
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TECHNICAL SPECIFICATIONS
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TECHNICAL SPECIFICATIONS
FIBEROPTIC
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sales@fischerconnectors.co.uk
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BRASS - ALULITE - STAINLESS STEEL mail@fischerconnectors.com
PLASTIC - DISPOSABLE
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