CE125-2500

UHP WATER BLASTER

50 Hz
ELECTRICAL BOOSTER PUMP
(CARBIDE BACK-UP RINGS)

USER GUIDE &

SPARE-PART BOOK
Thank you for choosing our UHP water blaster. For your safety and correct
operation, please carefully read the information and instructions in this manual before
use.

NOTE: All of the information stated in this manual is based on data available at the
time of printing. DEN-JET reserves the right to modify or change its products and / or
specification data at any time without prior notice.

DEN-JET has no responsibility or liability regarding misuse of the product or use of

the product with third party products.

DEN-JET warranty’s is limited to repair or replacement of faulty items at the time of

manufacture.

DEN-JET has the copyright for this material and all kinds of reproduction are
prohibited without DEN-JET’s permission.

50Hz Model:

CE125-2500
Technical
details:
W.P. Bar/PSI 2500 / 36000
Flow: LPM/GPM 21 / 5,5
PLUNGER”Ø” Ø5/8”
Dimensions
L x W x H mm 2200x1100x1500
Weight Kg 1500*

*) subject to options.

2 Feb-19
 Index:

General Information
Introduction ................................................................ 2
Index .......................................................................... 3
Certificate(s) of Conformity ........................................ 4
Safety Precautions ...................................................... 5
Medical Emergency Information ................................. 7

Set-Up & Use

Set-Up & Use ............................................................. 8
Check ......................................................................... 9

Maintenance
Lubrication ............................................................... 10
Cleaning ................................................................... 10
Storage ..................................................................... 10

Trouble Shooting / Repair

Problem / Repair / Service......................................... 11
Service Instructions Fluid End................................... 14

Spare-Parts Lists
Main Spare-Parts Assembly ...................................... 17
Water Tank Spare-Parts Assembly ............................ 19
Filtering System Spare-Parts Assembly ..................... 21
Booster Pump Spare-Parts Assembly ........................ 23
Pump Spare-Parts Assembly .................................... 25
Power End Spare-Parts Assembly ............................. 28
Gauge Converter Spare-Parts Assembly .................... 31
Electrical System Spare-Parts Assembly .................... 33
Wiring Diagram ........................................................ 37
Gun Dump UHP Spare-Parts Assembly..................... 38
Adjusting nozzle speed ......................................... 38
Swivel UHP Spare-Parts Assembly ....................... 39
Ultra Impact 3000 Bar Rotating Nozzle .................... 41
Wear Parts............................................................ 43
Nozzle Assembly Direction ................................... 44

3
 Certificate of E.U Conformity:

DEN-JET Nordic A/S

Terndrupvej 7, Astrup
DK-9510 Arden
Denmark

According to E.U. Machine Directive 2006/42/EC. Appendix IIA

We hereby declare that the electrical driven high-pressure water blaster machines:

CE125-2500 50Hz.

Has been designed, manufactured and tested to fully comply with the health and safety
requirements of the E.U. machine regulations.

ANY modification or change of the machine without our prior consent will render this
declaration null and void.

Appropriate E.U. regulations: E.U. Machine Directive (2006/42/EC) Current issue.

E.U. Low Voltage Directive (2014/35/EC)
E.U. EMC Directive (2014/30/EC).
E.U. Pressure Equipment Directive (2014/68/EC)

Coordinated standards
Used particularly: EN 809 pr EN 1889
EN 292 part 1 & 2 EN 60204-1
EN 574 EN 294
EN 50081-2
EN 6100-6-2
Norwegian Labour Inspection order no.: 522

Date: July 2019 Benny S. Jensen

Managing Director.
Den-Jet Nordic A/S

4
 WARNING Safety Precautions:

To safeguard the operator who uses the machine and its accessories and as accident
prevention and protection of bystanders and property, the following safety precautions must
be observed. Always treat the water blaster in the same way as any other power driven high
speed cutting tool!

Never let children or people who have not been properly instructed operate the machine.

Use the electric plug in a proper socket with ground to earth wiring. The entire electrical
installation must be with earth wiring! All electrical installations must be made only by an
electrician. A GFCI (Residual current device) is recommended.

Always keep the high-pressure cleaner and the belonging accessories in good working
condition. Check that the machine and its accessories are free from defects, and in good
working condition, with special attention to the insulation on the electric cable. In case of
defect: Do NOT OPERATE THE MACHINE! Get the machine serviced.

Eye protection must be worn at all times when operating the machine to protect against
repelling or ricocheting materials hitting the eyes and causing damage.

Ear protection must be worn at all times when operating the machine to protect against hear
loss during operation.

Respiratory protection should be worn at all times when operating the machine, where there is
an assessed risk of injury that can be prevented by such equipment.

Proper footwear and protective clothing must be worn at all times when using the equipment
to avoid and prevent damage to the operator.

NEVER direct the jet at yourself. Do not attempt to clean your clothes or footwear with the
machine. Be especially alert when pulling or releasing the trigger as sudden reaction forces
will occur

Precautions must be made to keep bystanders away from the working range. Especially when
pulling the trigger as sudden reaction forces can make changes in the direction of the jet.
NEVER spray-jet on humans or live animals, the high pressure jet can cause severe injury
and/or death.

NEVER spray at electrical equipment, or at the machine itself.

Before service or repair: Make sure the machine is turned off, and pressure is released from
the system by pulling the trigger after shutting down the machine. The machine should be
disconnected from the main power supply by pulling out the electrical plug.

Protective clothing and devices should be worn both by personnel operating the water blaster
system and equipment and by those working nearby. See a selection of safety gear on next
page:

5
 Safety Gear (PPE):

Safety helmet c/w net visor and ear muff. Safety glasses are
recommended to wear as well. Helmet : EN397. Net Visor : EN
1731:2006. Ear muff : EN 352-3.2002

Part Number: 81600601

Waterproof glove with protection for up to 500 bar pressure.

The glove has a rough, sand patterned surface and the
material itself provides lots of friction, all for the best grip on the
tools. Supplied with separate inner glove in nylon for good
comfort. Part Number : 81600669
Gaiters to be worn outside protective water jetting boots.
protection up to 3000 bar (43500 psi) will protect the foot and
the lower part of leg against water jet penetration.

Part Number : 81600611

Safety Apron - the full area of the Apron has built-in protection
up to 3000 bar (43500 psi). Ideal to wear in warm
environments. The position of the Apron can be changed with
the adjustable neckband. The Apron comes in one size. Weight
1,4 kg / 3.0 lbs.
Part Number : 81600637
Safety jacket and trousers with built-in protection up to 3000
bar (43500 psi) in most areas. The jacket comes with integrated
hand protection. Ventilation is an option for the pants, where air
is distributed into the pants.
Jacket 2,4 kg - Trousers 2,4 kg

Available in different sizes

Waterproof overall protect the operator only from spray, cold
and flying debris. It does NOT deflect from direct jet impact.
190g PU/polyester - EN343 waterproof

Size L - Part Number : 81600632

Size XL – Part Number : 81600609
Hose protection. The gun is held near vital parts of the body
the hose protection prevents injuries due to hose failure.
Protects up to 3000 bar (43500psi). The adjustable strap holds
the hose protection securely in place.
Length 400mm – weight 0.4kg.

Part Number : 81600685

Other safety gear available upon request.
Personal protective equipment is not part of the machine and should be ordered separately.

6
 Medical Emergency Information:

Immediate medical attention should be given to personnel who sustain equipment related
injuries while operating the system. In such cases, it is vital that medical personnel be apprised
of all facts relevant to such injuries. Therefore, all operating personnel should be provided
with waterproof emergency medical alert tags or cards, describing the nature of their work
and the possibility of injury inherent in the use of water jetting equipment. The below example
of a standard card can be printed out or photo copied, bend, laminated and used as medical
alert tag.

7
 Set-Up & Use:

Mount the 20m high-pressure hose on to the Water-blaster by tightening the gland nut on to
the high-pressure fitting on the left side of the cylinder-head. Mount the other end to the inlet
thread of the dump gun. Use 2 wrenches when tightening the High pressure hoses.

Prepare the water supply for the Water-blaster, by attaching a 1” hose to the supplied low
pressure inlet coupling on the water tank (Inlet may be continued to frame). Connect the
other end of the water supply hose to a fresh water tap. Open the tap. To prevent water spill
always use the float valve inlet.

Connect the main power cords CEE plug to an earthed 3 phase main power supply. Turn on
the power to the booster feed pump on the turn switch, and push the start button on the
electric panel. Allow the machine a few seconds for the star delta connection to switch over
automatically before pulling the trigger.

Get a firm grip with both hands on the gun handle and the lance handle. Press the trigger and
start blasting. Pay special attention to the fact that energizing the gun causes reaction forces
that can cause the jet to change direction.

Never tighten or re-tighten fittings under pressure.

Notice:
Make sure your local power supply specifications are suitable for the motor need. Refer to the
ID-plate located at the base of the chassis plate.

Onboard vessels:
Position the Water-blaster machine behind the super structure or on the poop deck. Securely
fastened.

The machine is equipped with the following safety devices:

a) Stop button. The stop button stops the machine when pushed in.
b) Over load relay. The overload relay protects the motor against overloading.
c) The dump gun will release the system pressure when the trigger is released.
d) Rupture disc assembly built the side of the cylinder head.
e) Pressure switch will shut down pump when insufficient water supply.

UN-PLUG MACHINE WHEN REPAIRING!!!

8
 Set-Up & Use:

Check Task
Daily Check the strainer in the water-tank.
Inspection Clean if necessary.
Check the oil level on the crankcase of the pump. (When Switched
off)
Fill up if necessary.
Check for air-bubbles in the suction hose between tank and pump.
If there are bubbles then tighten the hose-clips.
Check high pressure connections for leakage.
NEVER tighten connections under pressure.
Check high pressure hoses for wear and cracks.
Replace if necessary.
Check the power cord for wear and cracks.
Replace if necessary.
Check the air intake grill of the electric motor.
Clean for dust if necessary.

Notice: To prevent damage to hoses and electrical cord, avoid letting

the high-pressure hoses rub against sharp edges for example manholes
or getting squeezed in door openings etc. Replace if necessary.

Inlet water temperature must be below 45°C

9
 Maintenance:

Maintenance Task
Lubrication Oil renewal on the pump crankcase is to be completed the first time
after no more than 50 hours of use. Oil renewal is hereafter to be
completed in every 400 hours of use. Or at least one time a year.

Use an Industrial purpose 220 Oil

Examples: Shell Tellus 220, Esso Nuto 220, Texaco Regal EP220
Statoil: Loadway EP220
Quantity: 14 Liter

Fill up until the oil level is visible at the indicator line in the sight
glass.

Renewal of Oil Switch off the machine. Loosen the oil drain screw on the lower side
of the pump crank-case. Let the oil drain out into a waste oil-tray.
Remount the oil drain screw and pour in new oil through the oil inlet
on top of the pump until visible in the oil sight glass.

Notice: Always dispose of the used oil in a proper manner.

Cleaning A part of keeping the machine and its accessories in good working
condition is keeping it clean. But NEVER clean the machine itself
with high-pressure. Do not use solvents.

Storage Keep the unit frost free, or flush the pump thoroughly with non
alcoholic antifreeze fluid.

10
 Trouble Shooting and Repair:

Problem Repair
When the main Fault somewhere in the power supply.
switch is turned on
And the green start Is the Power light on?
button is pushed in, Make sure the main supply cable is connected correctly. Inspect
the Water-blaster cord for cracks and wears.
will not start.

The motor is Too low voltage, one phase is missing. High-pressure pump is
humming but the blocked.
pump does not run.
Check the mains voltage.
Check the main connection voltage with a meter.
With the machine turned off, hand turn the motor, at the fan, if it
remains blocked, check the pump.

The pressure drops The strain filter in the water tank is blocked or dirty or the water
and the Water- supply from the tap is insufficient. Air in the Suction hose.
blaster works
irregularly. Clean the strain water filter.
The machine should always suck from the water-tank.
Open fresh water tap fully.
Tighten the hose clamps on the suction hose.

The Water-blaster is The Tumble-box valve is stuck.

running at high
pressure when trigger
is released. Check for fault in tumble-box

The Water-blaster Leakage from: Safety valve, hose connections, trigger-gun.

does not reach the Tumble-box. The pump sucks air. The high-pressure nozzles are
right working worn or too big in size. Rupture disc is burst. Plunger packings
pressure when the are worn.
trigger handle is
activated. Turn of the water-blaster. Inspect for leakage. Replace the nozzle.
Change rep kit in gun and/or tumble-box. Repair if necessary.
Change rupture disc. Change packings.

The Water-blaster There are dirt in the valves.

works with
approximately 2/3 of Turn off the Water-blaster. Dismantle the pump head and the
the maximum valves, remove the dirt and check to ensure the valve discs are
pressure, and the moving freely and fits tight and smooth to their seats.
high-pressure hose is
vibrating.

11
 Trouble Shooting and Repair:

Problem Repair
Excessive water Packing is worn
leakage from under
the pump Replace packings.
(Always replace O-ring as-well)
(Some water will run out as part of the packing cooling system.
Noisiness The pump sucks air. One or more valve springs are broken or
stuck. Dirt in the valves. No or too little oil in the crankcase or
motor bearings worn out.

Inspect the low-pressure water supply. Tighten hose clips. Replace

springs. Clean the valves. Replace the bearings.

Water in the oil The Oil-seal is worn out. High moisture in the air (condensing
inside the crankcase) The high pressure seals are completely
worn out.

Check or replace the oil-seals.

Renewal of the crankcase oil more often.
Replace the high pressure seals.

Cleaning the Strainer in the Water Tank:

Drain the water tank by un-screwing the drain plug located on the down left hand corner of
the water tank.
Flush out the tank inside with a water hose.
Unscrew and take out the water strainer from inside the water tank. Wash it from inside with
a water hose. Scrub it on the outside if stubborn dirt.
Screw back the cleaned strainer, re-pack and screw in the drain plug.

Changing the Micro Filter Cartridge:

Drain the water from the tank as described above. Unscrew the hexagon nut on top of the
round filter cartridge located beneath the water tank.
Take out the corrugated filter cartridge. Discard the cartridge. The filter cartridge absorbs dirt
particles, THE CARTRIDGE IS DISPOSABLE AND CANNOT BE CLEANED.
Flush the filter housing with water. Refit a new filter cartridge into the filter housing, ensure
the length of the filter is correct, measured against the discarded cartridge. Clean and put O-
rings back in place. Mount the filter housing and tighten the hexagon top nut.
Remember to tighten the drain screw at the bottom of the filter housing.

NEVER run the pumps with-out the stainless steel cooling cover in place, inspect water mist
through the clear cover.

12
 Overhauling Pump:
Cylinders are mounted from behind. Each cylinder is mounted separately. Start by removing
the spray cooling cover. Then dismantle the plunger connection block so the plunger becomes
loose. Loosen the cylinder head bolts for each cylinder bit by bit. Screw out the top bolts
entirely. The bottom bolts are longer and should not be completely removed, they will carry
the back block and ease assembly. The cylinder with plunger, and the valve cartridge comes
loose, and can be taken out.

Valves:
Unscrew the flat faced valve pin holding the stop nut gently with at pipe wrench or in a wise.
Check the mating surfaces of the inlet valve disc. And the conical valve pin. It is possible to
touch up the mating surfaces of the inlet disc by lapping the parts on a piece of very fine sand-
paper laid out on an absolutely flat surface. If wear and tear is too severe for touch up,
replace items. Ensure O-rings and packings are in good condition, replace if worn. Re-
assemble the valve, be careful not to over-tighten the screw. Use one small drop of Lock-tight
to secure the valve pin thread.

Changing Packing and Plungers:

Pull the plunger out from behind. Remove Packing spring and throat bushing and with a
plastic rod of around Ø30mm (1,25”) in thickness and 200mm (6”) Long, gently knock out
the packing adaptor, packings and back-up ring from front. Inspect plunger for scaring, and
packings and back-up rings for wear. Replace from front if needed. Reinsert plunger from
behind.

Reassemble:
Tighten the cylinder head screws bit by bit in an alternating pattern to 450Nm 45Kgm (300 lbf
ft.) of torque. Then remount the plunger connection block.
Remember to put back the cooling mist cover before running the machine again.

Overhauling Tumble-Box:
Unscrew the hexagon screw at the end of the valve block, the valve kit will follow. Insert at
new rep. kit in the flared connection and gently screw in the new kit.
The entire valve block can be unscrewed from the aluminium air cylinder when high pressure
hoses are removed.
Overhauling Rotating gun:
Nozzles can be changed by holding the nozzle carrier with a wrench on the spanner width and
unscrewing the nozzles one by one using an 3/8” spanner or socket wrench.
The swivel seal can be changed by disconnecting the hoses and unscrewing the knurled nut at
the rear of the gun housing. Pull out the hose connection and the spindle will follow. With a
socket wrench unscrew the hex nut (Left hand thread) that holds the back-up ring and high
pressure seal, shake out the back-up ring and pull out the packing using a long wood type
screw as puller refit a new packing inspect back-up ring and spindle for wear, replace in
needed.

13
 Service Instructions Fluid End 1

Disassemble floating plunger holder Take off floating plunger holder, take care
of small pieces.

Push the plunger forward Loosen the cylinder head bolts, bit by bit.

Loosen bolts in an alternating pattern. Unscrew the 2 upper bolts entirely, loosen
but leave the bottom bolts engaged.

14
 Service Instructions Fluid End 2

Slide out valve cartride. Slide out cylinder.

Over view of parts for ONE cylinder After changing worn parts, slide back stuffed
assembly. cylinder.

Slide in valve cartridge, keep o-rings in Align cylinder and valve to back block and
place with grease manifold recess.

15
 Service Instructions Fluid End 3

Tighten cylinder head screws in an alternating Notice the orientation of the Bellville
manner to 450Nm. washer.

Tighten Plunger adaptor. Assemble floating plunger holder.

Tighten floating plunger clamp. Grease floating plunger assembly.

16
 CE125 WATER-BLASTER 2500 BAR
MAIN SPARE-PARTS ASSEMBLY

17
 CE125 WATER-BLASTER 2500 BAR
MAIN SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 81001421 1 FRAME
2 81000935 4 RUBBER FOOT
3 81000934 2 RUBBER FOOT
4 81001608 2 DISTANCE BUSHING
5 80500227 2 HOSE NIPPLE
6 80100527 2 HOSE CLIPS
7 80500237 2 ELBOW
8 80500854 2 BUSHING
9 N/A 1 FILTER SYSTEM
10 N/A 1 BOOSTER PUMP SYSTEM
11 N/A 1 MOTOR-PUMP WITH GAUGE CONVERTER
12 N/A 1 WATER TANK COMPLETE
13 81000892 1 ROOF PLATE
14 81201406 1 PUMP COMPLETE
15 81001414 1 BELL HOUSING
16 81000636 1 COUPLING COMPLETE
17 N/A 1 ELECTRIC POWER SYSTEM
18 81000687 2 COUPLING HALF Part of coupling complete pos. 16
19 81000689 1 TAPER BUSH Ø75 BORE Part of coupling complete pos. 16
20 81000688 1 RUBBER ELEMENT Part of coupling complete pos. 16
21 81001582 1 TAPER BUSH Ø55 BORE Part of coupling complete pos. 16
N/A 83400524 2m HOSE SUCTION [WATER TANK - BOOSTER PUMP]
N/A 83400524 2m HOSE SUCTION [WATER TANK - BOOSTER PUMP]
N/A 83400609 3m HOSE PLASTIC [PUMP COOLING SYSTEM]
N/A 83400681 5m HOSE RUBBER [BOOSTER PUMP - FILTER - PUMP]
N/A 81102176 1 MOTOR FOR BOOSTER PUMP
N/A 81001693 1 BRACKET FOR BOOSTER PUMP

18
 CE125 WATER-BLASTER 2500 BAR
WATER SYSTEM SPARE-PARTS ASSEMBLY

19
 CE125 WATER-BLASTER 2500 BAR
WATER SYSTEM SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 81000790 1 WATER TANK (180Liter)
2 80200677 3 O-RING
3 80500882 3 ADAPTOR
4 80500237 6 ELBOW
5 80100052 2 SCREW
6 80100053 18 LOCK NUT
7 81001220 1 LID FOR PLASTIC TANK
8 80100965 16 SCREW CARRIAGE BOLT
9 81001220 4 BRACKET FOR LID PLASTIC TANK
10 80100884 16 WASHER
11 81000902 2 FILTER STRAINER
12 80500875 3 CONTRA NUT
13 80100405 1 CONTRA NUT
14 80500975 1 BONDED SEAL
15 80501418 2 NIPPLE PIPE
16 81001079 1 BRACKET HOLDER FLOAT VALVE
17 80500606 1 BUSHING
18 80500808 3 ELBOW
19 80500227 8 HOSE NIPPLE
20 83400688 1,4m HOSE
21 83400688 1,2m HOSE
22 80501066 1 QUICK COUPLING FEMALE
23 80500854 5 BUSHING
24 80100259 2 LOCK NUT
25 80100617 1 U-BOLT
26 80500943 1 TEE
27 80100527 8 HOSE CLIPS
28 83400522 1,5m AIR HOSE
29 83400688 1,2m HOSE
30 80500279 1 ELBOW SWIVEL
31 80500973 1 BONDED SEAL
32 80100632 1 CONTRA NUT
33 81000428 2 FLOAT VALVE
34 80500660 1 BALL VALVE
35 83400688 1,4m HOSE
N/A N/A 3 HOLDER FOR WATER TANK

20
 CE125 WATER-BLASTER 2500 BAR
WATER FILTERING SYSTEM SPARE-PARTS ASSEMBLY

21
 CE125 WATER-BLASTER 2500 BAR
WATER FILTERING SYSTEM SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 81000840 1 BRACKET
2 80100703 8 SCREW
3 80100732 8 WASHER
4 80501562 4 NIPPLE
5 80500437 4 ELBOW
6 81100844 1 PRESSURE SWITCH
7 80500685 5 ELBOW
8 80500279 1 ELBOW QUICK COUPLING
9 81000648 2 FILTER ASSEMBLY
10 81300631 3 GAUGE
11 81000616 1 FILTER INSERT
12 80300604 1 DISTANCE SPRING
13 80200878 1 O-RING
14 81000650 1 COVER
15 80200491 1 O-RING
16 81000649 1 TOP SCREW
17 80500094 4 PLUG
18 81001806 1 SUPPORT RING (optional for older filters with bigger inside dia.)
19 81000638 1 HOUSING

22
 CE125 WATER BLASTER 2500 BAR
BOOSTER PUMP SPARE-PART ASSEMBLY

23
 CE125 WATER BLASTER 2500 BAR
BOOSTER PUMP SPARE-PART LIST

Pos. Item No. Qty. Description

1 8102176 1 MOTOR
2 N/A 1 KEY
3 81001695 1 AXLE ADAPTOR
4 81001694 1 FLANGE
5 81001693 1 BRACKET FOR BOOSTER PUMP
6 80200407 1 O-RING
7 81200163 1 DRAIN BUSHING
8 80200157 1 MECHANICAL SEAL
9 81200164 1 KEY
10 81200173 1 AXLE ADAPTOR
11 80100170 12 WASHER
12 80100704 6 SCREW
13 80500227 4 HOSE NIPPLE
14 80500237 2 ELBOW
15 80500971 1 BONDED SEAL
16 80100168 1 SCREW
17 80200568 1 O-RING
18 81200162 1 END COVER
19 80500341 1 PLUG ALLEN
20 80100703 6 SCREW
21 80200634 1 O-RING
22 81201801 1 IMPELLER Ø120mm
23 81200165 1 KEY
24 81200160 1 HOUSING FEED PUMP

24
 CE125 WATER BLASTER 2500 BAR
PUMP SPARE-PARTS ASSEMBLY

25
 CE125 WATER BLASTER 2500 BAR
PUMP SPARE-PARTS LIST

80300668

Pos. Item No. Qty. Description

1 81200962 1 POWER END
2 80500279 2 QUICK COUPLING
3 80501697 2 SOCKET W. WELD ON BRACKET
4 80501402 2 MANIFOLD
5 80100855 6 SCREW
mete
6 83400522 COOLING LINE HOSE
r
7 81001753 1 COVER FOR COOLING CLOSED TYPE
8 80100941 2 POSITIONIING PIN
9 80500681 2 OUTLET ADAPTOR
10 81201367 1 PUMP HEAD
11 80100941 2 POSITIONING PIN
12 80100963 4 SCREW (Torque 450 NM)
13 81201370 2 SIDE PLATE
14 80100696 12 SCREW (Torque 450 NM)
15 80101007 4 SCREW (Torque 450 NM)
16 81300639 2 RUPTURE DISK HOLDER 1.1/8UNF Part of pos. 23 (rupture disc.)
17 81300642 2 RUPTURE DISC SEAT Part of pos. 23 (rupture disc.)
18 81300641 2 RUPTURE DISK THRUST SCREW Part of pos. 23 (rupture disc.)
19 8133652 2 RUPTURE DISC 41000PSI BLACK Part of pos. 23 (rupture disc.)
20 80501630 2 GLAND NUT ANTI VIBRATION
N/A 80501631 2 COLLET SLIT FOR GLAND NUT ANTI VIBRATION
21 80500632 2 COLLAR
22 8050671 1 CROSS
23 81300643 2 RUPTURE DISC ASSEMBLY
24 80500314 1 NIPPLE PIPE
25 80501236 1 NIPPLE ADAPTOR
26 81001390 1 BRACKET FOR GAUGE CONVERTER
27 80100725 1 U-BOLT
28 N/A 1 GAUGE CONVERTER ASSEMBLY See page 36.
29 80300668 9 WASHER BELVILLE
30 81201396 3 PLUNGER ADAPTOR
31 81200797 3 THRUST DISC
32 81200811 3 FLOATING CLAMP
33 81200701 3 PLUNGER
34 8121807 3 RETAINER NUT FOR GUIDE BUSH
35 80200337 3 SEAL COOLING

26
 CE125 WATER BLASTER 2500 BAR
PUMP SPARE-PARTS LIST
Pos. Item No. Qty. Description
36 80200807 3 O-RING FOR GUIDE BUSH
37 81201805 3 GUIDE BUSH FOR PLUNGER
38 81201804 3 BACK PLATE
39 80500094 6 PLUG
40 80500096 6 QUICK COUPLING
41 80200937 3 O-RING FOR BACK PLATE
42 81201717 3 BACK-UP RING CARBIDE Part of High pressure seal kit 81201894 Pos. 59
43 81200652 3 BACK PACKING WHITE Part of High pressure seal kit 81201894 Pos. 59
44 80200641 3 FRONT PACKING GOLD Part of High pressure seal kit 81201894 Pos. 59
45 81200726 3 PACKING ADAPTOR
46 80300601 3 SPRING
47 81200725 3 THROAT BUSHING
48 81200804 3 CYLINDER
49 81200803 3 VALVE UHP ASSY
50 81200733 3 VALVE STOP NUT
51 80300602 3 SPRING
52 81200732 3 VALVE DISC SUCTION
53 80200681 3 O-RING Part of valve o-ring kit 81201504 Pos. 58
54 81200934 3 VALVE BODY
55 80200650 3 O-RING Part of valve o-ring kit 81201504 Pos. 58
56 80200677 3 O-RING Part of valve o-ring kit 81201504 Pos. 58
57 81200730 3 DISCHARGE VALVE PIN
58 81201504 N/A VALVE O-RING KIT
59 81201894 N/A HIGH-PRESSURE SEAL KIT

PUMP SPARE-PARTS KITS

Item No./Kit Description * Pos. Item No. Qty. Description

81201894 42 81201717 1 BACK UP RING CARBIDE
HIGH-PRESSURE PACKING KIT 43 80200652 1 PACKING BACK
Pos. 56 44 80200641 1 PACKING FRONT GOLD
Item No./Kit Description ** Pos. Item No. Qty. Description
81201504 53 80200681 3 O-RING
VALVE O-RING KIT 55 80200650 3 O-RING
Pos. 57 56 80200677 3 O-RING
*) 3 kit’s required to overhaul pump, One kit for one cylinder
**) 1 kit required to overhaul pump, One kit for 3 valves.

ANTI VIBRATION COLLAR AND GLAND-NUT

27
 CE125-2500 WATER-BLASTER
POWER END SPARE-PARTS ASSEMBLY

28
 CE125-2500 SERIES WATER-BLASTER
POWER END SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 80100383 6 SCREW
2 81200365 3 OIL LEVEL GLASS
3 81201091 1 BACK COVER
5 81201007 1 FOOT PLATE REAR
6 81201011 4 GUIDE PIN
7 81201005 1 FOOT PLATE FRONT
9 80500912 1 DRAIN PLUG
10 81200350 2 PLUG
11 80500893 2 PLUG
12 80400616 1 BEARING
13 80200772 1 O-RING
14 81201096 1 HOUSING GEAR BOX
15 80100599 15 WASHER
16 80100591 35 SCREW
17 81201097 1 GEAR WHEEL
18 81201098 1 RETAINER FLANGE
19 80100807 3 WASHER
20 80100808 3 SCREW
21 80100809 1 CIR CLIP
22 81201099 1 RETAINER RING
23 80400617 1 BEARING
24 81201100 1 PINION GEAR
25 81201114 1 KEY FOR PINION GEAR
26 80400618 1 BEARING
27 81201101 1 COVER GEARBOX
28 80200773 1 OIL SEAL
29 81201102 1 CRANK CASE
30 81201106 1 OIL FILLER CAP
31 81000894 1 BOTTOM COVER COOLING SYSTEM
32 81000894 1 TOP COVER COOLING SYSTEM
33 80100599 6 WASHER
34 80100810 4 SCREW
35 81201115 1 KEY FOR CRANK SHAFT
36 81201103 1 CRANK SHAFT
37 80400611 1 BEARING
38 80200774 1 O-RING
39 81201117 1 COVER FOR SIDE BEARING
40 80100811 6 SCREW FOR CONNECTING ROD
41 80100812 6 WASHER

29
 CE125-2500 SERIES WATER-BLASTER
PUMP UNIT SPARE-PARTS LIST

Pos. Item No. Qty. Description

42 81201104 3 BEARING SHELL SET (FOR 1 CONNECTING ROD)
43 81201105 3 CONNECTING ROD
44 80100813 3 CIR CLIP
45 81201106 3 GUDEON PIN
46 81201107 3 GUDEON PIN BEARING BUSHING
47 81201108 3 CROSS HEAD
48 81201109 3 DISC
49 80200775 3 O-RING
50 81201110 3 FIFTH WHEEL RETAINER
51 80100814 3 SCREW
52 80200903 3 O-RING
53 81201111 3 PONY ROD
54 80300629 3 BELVILLE WASHER
55 81201112 3 RETAINER FLANGE
56 80100815 12 SCREW
57 80200777 3 OIL SEAL
58 80200778 3 O-RING
59 81201113 3 OIL SEAL HOLDER
60 80100816 3 CIR CLIP
1-60 81200962 1 POWER END COMPLETE

30
 CE125 WATER BLASTER 2500 BAR
GAUGE CONVERTER SPARE-PARTS ASSEMBLY

31
 CE150 WATER BLASTER 2500 BAR
GAUGE CONVERTER SPARE-PARTS LIST

Pos. Item No. Qty. Description

81300655 GAUGE CONVERTER (gauge not included)
1 80500594 1 GLAND NUT
2 80500593 1 COLLAR
3 81300656 1 HOUSING UHP
4 81300659 1 PISTON SMALL
5 N/A 1 HEADER RING SMALL PACKING (cannot be ordered separately)
6 N/A 1 O-RING (cannot be ordered separately)
7 N/A 1 SMALL PACKING (cannot be ordered separately)
8 81300858 1 SEAL KIT
9 81300753 1 BACK-UP RING
10 81300657 1 LOW PRESSURE HOUSING
11 81300661 1 PISTON LARGE
12 80200657 1 PACKING
13 81300660 1 HEADER RING
14 81300658 1 GAUGE HOUSING
15 80500413 1 COPPER SEAL
16 81300663 1 BLEED SCREW
17 81300592 1 GAUGE (not part of gauge converter)

32
 CE125 WATER-BLASTER 2500 BAR
ELECTRICAL SYSTEM SPARE-PARTS ASSEMBLY

33
 CE150 WATER-BLASTER 2500 BAR
ELECTRICAL SYSTEM SPARE-PARTS ASSEMBLY
13
13

34
 CE150 WATER-BLASTER 2500 BAR
ELECTRICAL SYSTEM SPARE-PARTS ASSEMBLY

35
 CE150 WATER-BLASTER 2500 BAR
ELECTRICAL SYSTEM SPARE-PARTS LIST

Pos. Item No. Qty. Description

1 81100650 1 MOTOR 90KW
2 80100735 1 CABLE CLAMP
3 83500600 1 CABLE
4 81100660 1 CABLE GLAND
5 81100916 1 EL-BOX
6 80100704 4 SCREW
7 80100398 4 WASHER COPPER
8 81100647 2 CABLE GLAND
9 80100660 2 CONTRA NUT
10 81100578 2 CONTACTOR
11 81102054 1 OVER LOAD RELAY
12 81100580 1 TIMER ON DELAY
12 81101378 1 TIMER OFF DELAY
13 81100943 3 CONTACTOR
14 81100952 1 OVER LOAD RELAY
16 81101204 1 TRANSFORMER
17 81100659 3 FUSE
20 81100919 1 MOUNTING PLATE
21 81100596 2 PILOT LIGHT GREEN
22 81100595 1 PILOT LIGHT WHITE
23 81100594 1 PILOT LIGHT AMBER
N/A 81100597 4 BULB FOR PILOT LIGHT
24 81100599 1 PUSH BUTTON OFF (RED)
25 81100598 1 PUSH BUTTON ON (GREEN)
26 81100946 1 SWITCH ON-OFF BOOSTER PUMP
27 81100934 1 MAIN CIRCUIT BREAKER
28 81102154 1 HOUR METER ASSY
29 81102153 1 HOUR METER Part of pos. 28 Hour Meter Assy.
30 81000757 1 SIGHT GLASS Part of pos. 28 Hour Meter Assy.
81102152 1 ADAPTOR Part of pos. 28 Hour Meter Assy.
80200740 1 O-RING Part of pos. 28 Hour Meter Assy.

36
 CE125 WATER-BLASTER 2500 BAR
ELECTRICAL SYSTEM WIRING DIAGRAM

37
 DUMP GUN 40 KPSI BOTTOM INLET TYPE
SPARE-PARTS LIST

Pos. Item No. Qty. Description

81402400 1 DUMP GUN 40KPSI COMPLETE W. LANCE PIPE
N/A 81402484 1 HANDLE ASSY. 40KPSI - PLASTIC HANDLE BOTTOM INLET TYPE
N/A 81402471 1 REP. KIT COMPLETE FOR DUMP GUN
N/A 81400076 1 HOLDER FOR SIDE HANDLE
N/A 81400075 1 SIDE HANDLE
N/A 81401805 1 LANCE 920
N/A 80500631 1 GLAND NUT
N/A 80500632 1 COLLAR
N/A 81502047 1 ULTRA IMPACT NOZZLE 3000 BAR W/O SAPHIRE JETS (22-30 L/min)
N/A 81400981 (1) INLET SWIVEL UHP (optional)
N/A 80500634 1 GLAND NUT M26 FOR INLET
N/A 80500823 1 COLLAR 9/16”LH FOR INLET (To be used with 80500634)
N/A 81402202 1 HIGH PRESSURE HOSE 20M 9/16” LH 2800BAR
N/A 80500631 1 GLAND NUT 1.1/8”
N/A 80500632 1 COLLAR 9/16” LH

ADJUSTING NOZZLE SPEED

Nozzle speed can be adjusted by turning the adjustment ring. Clockwise will increase speed
and counterclockwise will decrease speed. Do not adjust speed while the nozzle is in use.

38
 SWIVEL UHP
SPARE-PARTS ASSEMBLY
(Optional)

39
 SWIVEL UHP
SPARE-PARTS ASSEMBLY
(Optional)
Pos. Item No. Qty. Description
81400981 SWIVEL UHP
1 80200624 1 SEAL SWIVEL HOUSING
2 81400976 1 HOUSING FOR UHP SWIVEL
3 80400598 3 BEARING
4 81200603 1 OIL SEAL
5 81400974 1 SPINDLE 9/16”
6 81400081 1 SEAL COMPLETE
7 81400090 1 BACK UP RING
8 81400089 1 RETAINER SCREW
9 81400982 1 INLET ADAPTOR
10 81400005 1 SPINDLE FOR SWIVEL UHP GUN

40
 ULTRA IMPACT 3000 BAR
SPARE-PARTS ASSEMBLY

41
 ULTRA IMPACT 3000 BAR
SPARE-PARTS LIST

Pos. Item No. Qty. Description

N/A 81502047 1 ULTRA IMPACT NOZZLE 3000 BAR W/O SAPHIRE JETS (22-30 L/min)
1 80200923 2 SEAL
2 80200922 2 SEAL
3 81501816 1 BEARING HOUSING UI 3000
4 80200925 1 O-RING
5 80400639 1 BALL BEARING
6 81501817 1 MAGNET
7 81501818 1 COPPER RING
8 81501981 2 POSITION SCREW FOR BRAKE
9 81501820 1 SPINDLE ULTRA IMPACT 3000
10 80400630 1 BALL BEARING
11 80300666 1 WAVE SHIM
12 81501821 1 ADJUSTMENT RING UI 3000
13 80200914 1 O-RING
14 80200915 1 O-RING
15 81501822 1 END CAP
16 80200928 1 RUBBER BAND
17 81501025 1 CARBIDE SEAT Wear parts 81501976 see next page
18 81501026 1 CARBIDE SEAL RETAINER Wear parts 81501976 see next page
19 80200926 1 HP SEAL Wear parts 81501976 see next page
20 80300665 1 SPRING Wear parts 81501976 see next page
21 81501823 1 INLET SEAT Wear parts 81501976 see next page
22 80200562 1 O-RING Wear parts 81501976 see next page
23 81502046 1 12° NOZZLE CARRIER (22-30L/min)*
81500592 3 Nozzle 3/8” UNF 0.018" (0,45mm) ORDER SEPERATELY
24
81500593 1 Nozzle 3/8” UNF 0.020" (0,50mm) NOT PART OF ROTATING NOZZLE
25 80100052 5 SCREW
26 81501815 1 FRONT PROTECTION
27 81501810 1 WEAR CAP ALUMINIUM
80500632 COLLAR 9/16 UNF LH
28 1
80500822 COLLAR M14 LH ORDER SEPERATELY
29 80500631 1 GLAND NUT NOT PART OF ROTATING NOZZLE
30 80500891 1 ADAPTOR 13/16 UNF F

*Users are required to ensure the nozzle carrier fits the actual flow and pressure of
the machine. Using a wrong nozzle carrier can increase speed and temperature
leading to overheating.

42
 ULTRA IMPACT 3000 BAR
WEAR-PARTS LIST

Qty
Item No./Kit Description Pos. Item No. . Description
17 81501025 1 CARBIDE SEAT
81501976 18 81501026 1 CARBIDE SEAL RETAINER
WEAR PARTS 19 80200926 1 HP SEAL
ULTRA IMPACT 3000 20 80300665 1 SPRING
21 81501823 1 INLET SEAT
22 80200562 1 O-RING

21

20

19

18

17

43
 ULTRA IMPACT 3000 BAR
WEAR-PARTS ASSEMBLY

Assemble carbide parts. And hold the Push the carbide parts into the inlet with the flat end
Rotating nozzle vertical. towards spindel.

Make sure the carbide parts are in place. The retainer should lay flat. Chamfered side of seat
should be up, towards the thread.

44
 ULTRA IMPACT 3000 BAR
WEAR-PARTS ASSEMBLY

Place the spring in the inlet seat and mount the HP seal with o-ring towards spring.

Drop the seat/spring/seal Mount the o-ring to keep wear After the o-ring is fitted, the inlet
assembly into the rotating nozzle parts in place. seat MUST be able to spring, if
inlet not –remount the wear parts.

45
 ASSEMBLY DIRECTION
POSITION 5 BALL BEARING

Ball bearing position 5, must be inserted with outer shoulder towards bottom of the house.

46
 ASSEMBLY DIRECTION
POSITION 7 COPPER RING

To install the copper ring correct.

The line on copper ring should
be in extension to line on bearing
house.

47
 ULTRA IMPACT 3000 BAR
NOZZLE LIST

Flow (L/min) Item No. Angle Description

22-30 81502046 12° 12° NOZZLE CARRIER
20-28 81501811 15° 15° NOZZLE CARRIER
14-21 81501812 18° 18° NOZZLE CARRIER
10-19 81501813 20° 20° NOZZLE CARRIER
6-12 81501814 22° 22° NOZZLE CARRIER
5-12 81502058 23° 23° NOZZLE CARRIER

NOZZLE LIST

Part No. Description Size

81500137 NOZZLE PLUG 3/8“UNF
81500723 NOZZLE 3/8“UNF 0.010”(0.25mm)
81500613 NOZZLE 3/8“UNF 0.012"(0,30mm)
81500594 NOZZLE 3/8“UNF 0.013"(0.33mm)
81500595 NOZZLE 3/8“UNF 0.014"(0.35mm)
81500614 NOZZLE 3/8“UNF 0.016"(0,40mm)
81500592 NOZZLE 3/8“UNF 0.018"(0.45mm)
81500593 NOZZLE 3/8“UNF 0.020"(0.50mm)
81500961 NOZZLE 3/8“UNF 0.022"(0.55mm)
81500729 NOZZLE 3/8“UNF 0,024"(0.60mm)
81500596 NOZZLE 3/8“UNF 0.026"(0.65mm)
81500597 NOZZLE 3/8“UNF 0.028"(0.70mm)
81500788 NOZZLE 3/8“UNF 0.031"(0.80mm)
81500645 NOZZLE 3/8“UNF 0.036"(0.90mm)

48