Parts and Service Manual Part No.

104980
Rev A
Supplement November 2005
 November 2005

Important
Read, understand and obey the safety rules and This Parts and Service Manual Supplement
operating instructions in the TMZ-34/19 Operator's provides service parts information and electrical
Manual before attempting any maintenance or schematics for the recently released TMZ-34/19
repair procedure. Control System, which are not included in your
parts or service manuals. Please add this parts
This manual provides detailed parts and service
information and electrical schematics to the parts
information for qualified service professionals.
and service manuals for your machine.
Basic mechanical, hydraulic and electrical
skills are required to perform most procedures.
However, several procedures require specialized
skills, tools, lifting equipment and a suitable
workshop. In these instances, we strongly
recommend that maintenance and repair be
performed at an authorized Genie dealer
service center.

Technical Publications
Genie Industries has endeavored to deliver the
highest degree of accuracy possible. However,
continuous improvement of our products is a Genie
policy. Therefore, product specifications
are subject to change without notice.
Readers are encouraged to notify Genie of errors
and send in suggestions for improvement. All
communications will be carefully considered for
future printings of this and all other manuals.

Contact Us: Copyright © 1998 by Genie Industries

104980 Rev A November 2005

PO Box 97030 First Edition, First Printing
Redmond, WA 98073-9730 USA
"Genie" is a registered trademark of Genie
www.genieindustries.com Industries in the USA and many other countries.
"TMZ" is a trademark of Genie Industries.
e-mail: techsup@genieind.com
Printed on recycled paper

Printed in U.S.A.

2 TMZ-34/19 Part No. 104980

November 2005

Table of Contents

Introduction
Important Information ........................................................................................ 2

Section 1 Rev Service Parts

A Decals .............................................................................................................. 4
A Platform Controls ............................................................................................ 10
A Ground Controls ............................................................................................. 14

Section 2 Rev Schematics

A Introduction ..................................................................................................... 20
A Wiring Diagram - Platform Controls ................................................................ 21
A Wiring Diagrams - Ground Controls
Models with Manual Outriggers....................................................................... 22
A Wiring Diagrams - Ground Controls
Models with Hydraulic Outriggers ................................................................... 26
A Electrical Schematic -
Models with Manual Outriggers....................................................................... 30
A Electrical Schematic -
Models with Hydraulic Outriggers ................................................................... 32

Part No. 104980 TMZ-34/19 3

Parts Information November 2005

Decals REV A
(before serial number T3400-001)
28161 37145
62066 97777

Ground
Controls Shading indicates
Side that the decal is
hidden from view.
37145 37145
28161
97847
72899
52008 49918
27564 97778
48733
48734 Serial Label

48723 or 28161
52557 Safety Tape
35579 or 48719
62722
48727 28236
Safety Tape 28176
48726 97846
52475
72897 or 72908 37052
or 44248
62707
52475 44986
or 37051
62066
40434
Safety Tape
28174
or 28235
40434
27564 Safety Tape

28175
37145
28164
28161
28171
28157
31060
Power
Safety
Tape 72897 or
Unit Side
62707 72908 52475 Safety 28174 or 43658 or
52475 52495 52496 Tape 28235 44980

4 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A DECALS

Item Part No. Description Quantity This Figure

— 48729 Decal Kit, Safety/Instructional (includes items 1-5, 7-8, 10-11, 15-16, 21, 23-31, 37
and 41-42) ................................................................................................................. —

1 27564 Danger - Electrocution Hazard .................................................................................. 2

2 28157 Label - Dexron ............................................................................................................ 1

3 28161 Warning - Crushing Hazard ........................................................................................ 4

4 28164 Notice - Hazardous Materials ..................................................................................... 1

5 28171 Label - No Smoking .................................................................................................... 1

6 28174 Label - Power to Platform, 230V AC ........................................................................... 2

7 28175 Caution - Compartment Access .................................................................................. 1

8 28176 Notice - Missing Manuals ........................................................................................... 1

9 28235 Label - Power to Platform, 115V AC ........................................................................... 2

10 28236 Warning - Failure To Read . . . ................................................................................... 1

11 31060 Danger - Do Not Alter Limit Switch ............................................................................. 1

12 35579 Notice - Max Cap, Hook, 500 lbs / 227 kg .................................................................. 1

13 37051 Notice - Side Force, 150 lbs / 667 N, ANSI & CSA ..................................................... 1

14 37052 Notice - Max Cap, 500 lbs / 227 kg ............................................................................. 1

15 37145 Label - Manual Lowering ............................................................................................ 4

16 40434 Label - Lanyard Anchorage ........................................................................................ 2

17 44248 Notice - Max Cap, 440 lbs / 200 kg ............................................................................. 1

18 43658 Notice - Power to Battery Charger, 230V AC ............................................................. 1

19 44980 Notice - Power to Battery Charger, 115V AC ............................................................. 1

20 44986 Notice - Side Force, 90 lbs / 400N, CE ....................................................................... 1

21 48719 Danger - General Safety, Platform ............................................................................. 1

22 48723 Label - Parking Brake (hydraulic), ANSI & CSA ......................................................... 1

23 48726 Notice - Battery Charger Operating Instructions ......................................................... 1

This list continues on the next page.

Part No. 104980 TMZ-34/19 5

Parts Information November 2005

DECALS (BEFORE SERIAL NUMBER T3400-001) REV A

28161 37145
62066 97777

Ground
Controls Shading indicates
Side that the decal is
hidden from view.
37145 37145
28161
97847
72899
52008 49918
27564 97778
48733
48734 Serial Label

48723 or 28161
52557 Safety Tape
35579 or 48719
62722
48727 28236
Safety Tape 28176
48726 97846
52475
72897 or 72908 37052
or 44248
62707
52475 44986
or 37051
62066
40434
Safety Tape
28174
or 28235
40434
27564 Safety Tape

28175
37145
28164
28161
28171
28157
31060
Power
Safety
Tape 72897 or
Unit Side
62707 72908 52475 Safety 28174 or 43658 or
52475 52495 52496 Tape 28235 44980

6 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A DECALS (BEFORE SERIAL NUMBER T3400-001)

Item Part No. Description Quantity This Figure

24 48727 Danger - Battery/Charger Safety ................................................................................ 1

25 48733 Danger - Tip-over (batteries) ...................................................................................... 1

26 48734 Notice - Battery Connection Diagram ......................................................................... 1

27 49918 Notice - Material Lifting Operation .............................................................................. 1

28 52008 Danger - General Safety, Ground ............................................................................... 1

29 52475 Label - Transport Tie-down ........................................................................................ 4

30 52495 Notice - Manual Lowering Instructions ........................................................................ 1

31 52496 Notice - Manual Rotation Instructions ......................................................................... 1

32 52557 Label - Parking Brake (mechanical), CE ..................................................................... 1

33 62066 Cosmetic - Genie TMZ-34/19 ..................................................................................... 2

34 62707 Warning - Towing Hazard ........................................................................................... 2

35 62722 Notice - Max Cap, Hook, 440 lbs / 200 kg .................................................................. 1

36 72897 Notice - Tire Specification, ANSI & CSA ..................................................................... 2

37 72899 Notice - Transport Instructions ................................................................................... 1

38 72908 Notice - Tire specification, CE .................................................................................... 2

39 97777 Platform Control Panel ............................................................................................... 1

40 97778 Ground Control Panel ................................................................................................. 1

41 97846 Notice - Operating Instructions, Platform .................................................................... 1

42 97847 Notice - Operating Instructions, Ground ..................................................................... 1

Part No. 104980 TMZ-34/19 7

Parts Information November 2005

Decals REV A
(after serial number T3499-769)
28161 37145 Note: Optional hydraulic
65307 97777 outriggers have two each
62066 37145 of decal 28161.
Ground 97847 Shading indicates
Controls that the decal is
hidden from view.
Side 72971
49918
37145
28161
72899 97778
or 97814
52008
27564
48733 Serial Label
48734 62719
48723 or 62719
52557 28161
35579 or 62722 Safety Tape
48727 48719
Safety Tape 28236
48726 28176
52475 97846
72897 or 72908
37052
62707 or 44248
52475 44986
62066 or 65309
40434
72971
Safety Tape
44981
or 65056
27564 28174
or 28235
40434
52496 Safety Tape
28175
37145
28164
28161
28171
65307
44981 or
65056 Power
31060 Unit Side
28157 62707 72897
Safety or 72908 Safety 28174 or 43658 or
or 82366 Tape 52475 65303 52475 Tape 28235 44980

8 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A DECALS (AFTER SERIAL NUMBER T3499-769)

Item Part No. Description Quantity This Figure

— 72903 Decal Kit, Safety/Instructional (includes items 1, 3-5, 7-8, 10-11,14-15, 21, 23-27,
28-30, 33-34, 37-38, 40, 43-44 and 48-49) ................................................................ —

1 27564 Danger - Electrocution Hazard ................................................................................... 2

2 28157 Label - Dexron ............................................................................................................ 1

3 28161 Warning - Crushing Hazard

(models with manual outriggers) ................................................................................. 4
(models with hydraulic outriggers) ............................................................................ 12

4 28164 Notice - Hazardous Materials ..................................................................................... 1

5 28171 Label - No Smoking .................................................................................................... 1

6 28174 Label - Power to Platform, 230V AC ........................................................................... 2

7 28175 Caution - Compartment Access .................................................................................. 1

8 28176 Notice - Missing Manuals ........................................................................................... 1

9 28235 Label - Power to Platform, 115V AC ........................................................................... 2

10 28236 Warning - Failure To Read ......................................................................................... 1

11 31060 Danger - Do Not Alter Limit Switch ............................................................................. 1

12 35579 Notice - Max Cap, Hook, 500 lbs / 227 kg .................................................................. 1

13 37052 Notice - Max Cap, 500 lbs / 227 kg ............................................................................. 1

14 37145 Label - Manual Lowering ............................................................................................ 4

15 40434 Label - Lanyard Anchorage ........................................................................................ 2

16 43658 Notice - Power to Battery Charger, 230V AC ............................................................. 1

17 44248 Notice - Max Cap, 440 lbs / 200 kg ............................................................................. 1

18 44980 Notice - Power to Battery Charger, 115V AC ............................................................. 1

19 44981 Label - Air Line to Platform ......................................................................................... 2

20 44986 Notice - Side Force, 90 lbs / 400 N, CE ...................................................................... 1

21 48719 Danger - General Safety, Platform ............................................................................. 1

22 48723 Label - Parking Brake (hydraulic), ANSI & CSA ......................................................... 1

This list continues on the next page.

Part No. 104980 TMZ-34/19 9

Parts Information November 2005

DECALS (AFTER SERIAL NUMBER T3499-769) REV A

28161 37145 Note: Optional hydraulic

65307 97777 outriggers have two each
62066 37145 of decal 28161.
Ground 97847 Shading indicates
Controls that the decal is
hidden from view.
Side 72971
49918
37145
28161
72899 97778
or 97814
52008
27564
48733 Serial Label
48734 62719
48723 or 62719
52557 28161
35579 or 62722 Safety Tape
48727 48719
Safety Tape 28236
48726 28176
52475 97846
72897 or 72908
37052
62707 or 44248
52475 44986
62066 or 65309
40434
72971
Safety Tape
44981
or 65056
27564 28174
or 28235
40434
52496 Safety Tape
28175
37145
28164
28161
28171
65307
44981 or
65056 Power
31060 Unit Side
28157 62707 72897
Safety or 72908 Safety 28174 or 43658 or
or 82366 Tape 52475 65303 52475 Tape 28235 44980

10 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A DECALS (AFTER SERIAL NUMBER T3499-769)

Item Part No. Description Quantity This Figure

23 48726 Notice - Battery Charger Operating Instructions ......................................................... 1

24 48727 Danger - Battery/Charger Safety ................................................................................ 1

25 48733 Danger - Tip-over (batteries) ...................................................................................... 1

26 48734 Battery Connection Diagram ...................................................................................... 1

27 49918 Notice - Material Lifting Operation .............................................................................. 1

28 52008 Danger - General Safety, Ground ............................................................................... 1

29 52475 Label - Transport Tie-down ........................................................................................ 4

30 52496 Notice - Manual Rotation Instructions ......................................................................... 1

31 52557 Label - Parking Brake (mechanical), CE ..................................................................... 1

32 62066 Cosmetic, Genie TMZ-34/19 ...................................................................................... 2

33 62707 Warning - Towing Hazard ........................................................................................... 2

34 62719 Label - Arrow .............................................................................................................. 2

35 62722 Notice - Max Cap, Hook, 440 lbs / 200 kg .................................................................. 1

36 65056 Label - Water Line to Platform .................................................................................... 2

37 65303 Notice - Manual Lowering Instructions ........................................................................ 1

38 65307 Caution - Forklift Pockets ........................................................................................... 2

39 65309 Notice - Side Force, 90 lbs / 400 N ............................................................................. 1

40 72899 Warning - Transport Instructions ................................................................................ 1

41 72897 Notice - Tire Specifications, ANSI & CSA ................................................................... 2

42 72908 Notice - Tire Specifications, CE .................................................................................. 2

43 72971 Label - Transport to Canada ....................................................................................... 2

44 82366 Label - Chevron Rykon ............................................................................................... 1

45 97777 Platform Control Panel ............................................................................................... 1

This list continues on the next page.

Part No. 104980 TMZ-34/19 11

Parts Information November 2005

DECALS (AFTER SERIAL NUMBER T3499-769) REV A

28161 37145 Note: Optional hydraulic

65307 97777 outriggers have two each
62066 37145 of decal 28161.
Ground 97847 Shading indicates
Controls that the decal is
hidden from view.
Side 72971
49918
37145
28161
72899 97778
or 97814
52008
27564
48733 Serial Label
48734 62719
48723 or 62719
52557 28161
35579 or 62722 Safety Tape
48727 48719
Safety Tape 28236
48726 28176
52475 97846
72897 or 72908
37052
62707 or 44248
52475 44986
62066 or 65309
40434
72971
Safety Tape
44981
or 65056
27564 28174
or 28235
40434
52496 Safety Tape
28175
37145
28164
28161
28171
65307
44981 or
65056 Power
31060 Unit Side
28157 62707 72897
Safety or 72908 Safety 28174 or 43658 or
or 82366 Tape 52475 65303 52475 Tape 28235 44980

12 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A DECALS (AFTER SERIAL NUMBER T3499-769)

Item Part No. Description Quantity This Figure

46 97778 Ground Control Panel ................................................................................................. 1

47 97814 Ground Control Panel (models with hydraulic outriggers) ........................................... 1

48 97846 Notice - Operating Instructions, Platform .................................................................... 1

49 97847 Notice - Operating Instructions, Ground ..................................................................... 1

Part No. 104980 TMZ-34/19 13

Parts Information November 2005

Platform Controls REV A

1 4 7 4
2 5 8 6
3 6

23 24 25 26 27 11 10

12

13

21
20
19
18
22 17 16 15 14

14 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A PLATFORM CONTROLS

Item Part No. Description Quantity This Figure

— 104858 Platform Control Box Assembly - Complete .............................................................. —

— 104859 Platform Control Cable Assembly (477 inches) ......................................................... —
— 104749 Platform Connector Mount ......................................................................................... —

1 6090 Screw - HHC, 1/4 -20 x 0.75 inch, GR 5 ...................................................................... 3

2 66866 Button - Joystick Mount .............................................................................................. 3

3 6889 Low Profile Nylock Nut, 1/4 -20 ................................................................................... 3

4 49820 Screw - PHPM, 6-32 x 0.5 inch, GR 2 ........................................................................ 4

5 62819 Keeper - Over Center Latch ....................................................................................... 1

6 12344 Nylock Nut, 6-32 ......................................................................................................... 4

7 104865 Platform Control Box .................................................................................................. 1

8 69773 Weatherstripping - Ribbed ............................................................................. 34 inches

9 104629 Platform Control Box Lid ............................................................................................. 1

10 49819 Screw - PHPM, 10-32 x 0.5 inch, GR 2 ...................................................................... 4

11 23405 Nutsert, 10-32............................................................................................................. 4

12 23134 Battery Charge Indicator ............................................................................................. 1

13 104870 Push Button, Momentary ............................................................................................ 7

14 104327 Potentiometer Assembly ............................................................................................ 1

15 66812 Push Button - Red Mushroom Head ........................................................................... 1

— 66817 Base - Push Button (includes 1 N.C. contact) ........................................................... —
— 66818 N.C. Contact .............................................................................................................. —

16 45383 Alarm - Warble Tone, 5-30V DC (includes retainer nut) ............................................. 1

— 72326 Nut - Retainer ............................................................................................................ —

17 73475 Plug Boot, 4 way ........................................................................................................ 1

18 6578 Cable Tie, 7 3/8 inches .............................................................................................. 18

19 60434 Grey Plug, 12 way, 14-18 Gauge ............................................................................... 1

20 73714 Socket - Terminal, 16-18 Gauge ............................................................................... 12

21 60435 Secondary Lock ......................................................................................................... 1

22 96386 Wire Cable, 18/12 Gauge ............................................................................ 120 inches

This list continues on the next page.

Part No. 104980 TMZ-34/19 15

Parts Information November 2005

PLATFORM CONTROLS REV A

1 4 7 4
2 5 8 6
3 6

23 24 25 26 27 11 10

12

13

21
20
19
18
22 17 16 15 14

16 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A PLATFORM CONTROLS

Item Part No. Description Quantity This Figure

23 76480 Terminal Block - Wieland, End Plate .......................................................................... 1

— 76478 Terminal Block - Wieland, 4 hole ............................................................................... —
— 76481 Terminal Block - Wieland, End Block ......................................................................... —

24 19251 Butt Splice, 18-22 Gauge ........................................................................................... 3

25 13083 Diode, 2A ................................................................................................................... 5

26 99195 Resistor, 5.6 ohm, 2W ................................................................................................ 2

27 104335 Diode - Zeener, 5.1V DC, 1W ..................................................................................... 1

Part No. 104980 TMZ-34/19 17

Parts Information November 2005

Ground Controls REV A

1 4 9 10 10 13
2 5 11 12 14
3 6 15 16

17 7 17
8
18
16
19
Models With
Manual Outriggers

38 39 40

36 37

20
13 35 15

34 11

33
21
13 32 15

31

23 22
30
24

13
29 28 27 26 25

18 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A GROUND CONTROLS

Item Part No. Description Quantity This Figure

— 104857 Ground Control Box Assembly (models with manual outriggers)

(before serial number TZ3400-1) - Complete ............................................................ —
— 104856 Ground Control Box Assembly (models with hydraulic and manual outriggers)
(after serial number T3499-796) - Complete .............................................................. —
— 104334 Diode - Zeener, 3.3V DC, 1W ..................................................................................... 1
— 104335 Diode - Zeener, 5.1V DC, 1W ..................................................................................... 1
— 104880 Capacitor, 100 MF, 50V AC ........................................................................................ 1

1 71874 Carriage Bolt, 3/16 -24 x 1.25 inches, GR 2 ................................................................. 2

2 104877 Terminal Rail (models with hydraulic outriggers) (shown) ........................................... 1

— 104884 Terminal Rail (models with manual outriggers) .......................................................... —

3 5365 Nylock Nut, 10-24 ....................................................................................................... 2

4 19251 Butt Splice, 18-22 Gauge (models with hydraulic outriggers) (shown) ...................... 24
(models with manual outriggers) ............................................................................... 15

5 104333 Resistor, 1k Ohm, 2W ................................................................................................ 3

6 13083 Diode, 2A (models with hydraulic outriggers) (shown) .............................................. 54

(models with manual outriggers) ............................................................................... 35

7 45782 Diode, 6A ................................................................................................................... 2

8 6687 Butt Splice, 18-22 Gauge ........................................................................................... 1

9 104650 Ground Control Box (models with hydraulic outriggers) (shown) ................................ 1
— 104860 Ground Control Box (models with manual outriggers) ............................................... —

10 88288 Screw - PHPM, 4 x 3/8 .............................................................................................. 12

11 104994 Receptacle Connector Assembly, 23 way .................................................................. 1

— 104871 Receptacle Connector, 23 Position, Flanged ............................................................. —

12 104998 Receptacle Connector Assembly, 35 way, White ....................................................... 1

— 104872 Receptacle Connector, 35 Position, Flanged ............................................................. —

13 12344 Nylock Nut, 6-32 ......................................................................................................... ?

14 73730 Connector Receptacle, 12 way, Flanged

(models with hydraulic outriggers) (shown) ................................................................ 1
— 73713 Terminal Pin, 16-18 Gauge ....................................................................................... —
— 54255 Receptacle Lock, 12 way, 14-18 Gauge .................................................................... —

15 49820 Screw - PHPM, 6-32 x 0.5 inch, GR 2 ........................................................................ 6

16 104493 Relay Holder Bracket, Lower ...................................................................................... 1

This list continues on the next page.

Part No. 104980 TMZ-34/19 19

Parts Information November 2005

GROUND CONTROLS REV A

1 4 9 10 10 13
2 5 11 12 14
3 6 15 16

17 7 17
8
18
16
19
Models With
Manual Outriggers

38 39 40

36 37

20
13 35 15

34 11

33
21
13 32 15

31

23 22
30
24

13
29 28 27 26 25

20 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A GROUND CONTROLS

Item Part No. Description Quantity This Figure

17 104706 Relay Mount Bracket, Upper ...................................................................................... 1

18 104993 Relay Mount Bracket (models with manual outriggers) ............................................... 1

19 104491 Relay Holder Bracket, Upper (models with manual outriggers) .................................. 1

20 45383 Warble Tone Alarm, 5-30V DC (includes retainer nut) ................................................ 1

— 72326 Nut - Retainer ............................................................................................................ —

21 104649 Ground Control Box Lid (models with hydraulic outriggers) (shown) .......................... 1
— 104868 Ground Control Box Lid (models with manual outriggers) .......................................... —

22 96008 Key Switch, 3 Position (includes 1 pair of keys) ......................................................... 1

— 83093 Key (single) ............................................................................................................... —
— 37947 Key, Package of 10 ................................................................................................... —

23 96009 Rubber Washer .......................................................................................................... 1

24 104870 Push Button, Momentary (models with hydraulic outriggers) (shown) ...................... 12
(models with manual outriggers) ................................................................................. 7

25 11803 Screw - RHSM, 6-32 x 1 inch (models with hydraulic outriggers) (shown) ................. 2
(models with manual outriggers) ................................................................................. 3

26 99084 Time Delay Module (models with hydraulic outriggers) .............................................. 1

27 104876 Time Delay Module .................................................................................................... 2

28 66812 Push Button - Red Mushroom Head ........................................................................... 1

— 66817 Base - Push Button (includes 1 N.C. contact) ........................................................... —
— 66818 N.C. Contact .............................................................................................................. —

29 104714 Relay, 24V DC (models with hydraulic outriggers) (shown) ...................................... 22

(models with manual outriggers) ............................................................................... 17

30 104879 Relay Holder Bracket, Upper (models with hydraulic outriggers) ................................ 2
(models with manual outriggers) ................................................................................. 1

31 104878 Relay Mount Bracket, Upper (models with hydraulic outriggers) ................................ 2
(models with manual outriggers) ................................................................................. 1

32 73733 Receptacle Connector, 12 way, Flanged (models with hydraulic outriggers) .............. 1
— 83130 Terminal Pin, 16-18 Gauge ....................................................................................... —
— 54255 Receptacle Lock, 12 way, 14-18 Gauge .................................................................... —

32 73723 Receptacle Connector, 4 pin, 4 way, Flanged (models with manual outriggers) ......... 1
— 83130 Terminal Pin, 16-18 Gauge ....................................................................................... —
— 60443 Receptacle Lock, 4 way, 14-18 Gauge ...................................................................... —

33 96452 Circuit Breaker, 7A ..................................................................................................... 1

This list continues on the next page.

Part No. 104980 TMZ-34/19 21

Parts Information November 2005

GROUND CONTROLS REV A

1 4 9 10 10 13
2 5 11 12 14
3 6 15 16

17 7 17
8
18
16
19
Models With
Manual Outriggers

38 39 40

36 37

20
13 35 15

34 11

33
21
13 32 15

31

23 22
30
24

13
29 28 27 26 25

22 TMZ-34/19 Part No. 104980

November 2005 Parts Information

REV A GROUND CONTROLS

Item Part No. Description Quantity This Figure

34 104999 Receptacle Connector Assembly, 35 way, Black ........................................................ 1

— 104873 Receptacle Connector, 35 Position, Flanged ............................................................. —

35 104874 Receptacle Connector, 3 Position, Flanged ................................................................ 1

— 104875 Terminal Pin, 12-14 Gauge ....................................................................................... —

36 23405 Nutsert, 10-32 (models with hydraulic outriggers)....................................................... 8

(models with manual outriggers) ............................................................................... 10

37 49819 Screw - PHPM, 10-32 x 0.5 inch, GR 2 .................................................................... 12

38 49378 Screw - HHC, M8 -1.25 x 16 mm, GR 8.8 (before serial number T3400-001) ............ 4
— 23057 Screw - HHC, M8 -1.25 x 20 mm, GR 8.8 (after serial number T3499-769) .............. —

39 49408 Lock Washer, M8 ....................................................................................................... 4

40 25368 Nylock Nut, M8 (before serial number T3400-001) ..................................................... 4

— 22571 Nut, M8 (after serial number T3499-769) ................................................................... —

Part No. 104980 TMZ-34/19 23

Service Information November 2005

Schematics REV A

About This Section

There are two groups of schematics in this section.
An illustration legend precedes each group of
drawings.

Electrical Schematics

Observe and Obey: Electrocution hazard. Contact with

electrically charged circuits could
Troubleshooting and repair procedures shall be result in death or serious injury.
completed by a person trained and qualified on Remove all rings, watches and
the repair of this machine. other jewelry.
Immediately tag and remove from service a Hydraulic Schematics
damaged or malfunctioning machine.
Bodily injury hazard. Spraying
Repair any machine damage or malfunction hydraulic oil can penetrate and
before operating the machine. burn skin. Loosen hydraulic
connections very slowly to allow
Before Troubleshooting: the oil pressure to dissipate
Read, understand and obey the safety rules gradually. Do not allow oil to squirt
and operating instructions in the appropriate or spray.
operator's manual on your machine. General Repair Process
Be sure that all necessary tools and test
equipment are available and ready for use.
Malfunction Identify Troubleshoot
discovered symptoms

problem
still exists

Return to Inspect Perform

service problem and test repair
solved

24 TMZ-34/19 Part No. 104980

November 2005 Service Information

Wiring Diagram - Platform Controls

REV A

BL

WH

+ -
ALARM +
EMERGENCY
WH HORN RD
CABLE 1
STOP
BATTERY
CHARGE
INDICATOR BL BK/WH
CABLE 2

ALARM - BK

CABLE 11 RD/BK

TB-6 RD
5.6K
JIB PRIMARY OHM UP

GN RD BL WH
CABLE 10 TB-3
104870 (X7) RD RD/BK
BK

BL
RD WH CABLE 5

SECONDARY RD
ROTATE WH/BK BL DOWN
SPEED
CONTROL

BL/BK BL/BK WH/BK WH WH

CABLE 8 TB-5
WH/BK GN/BK
CABLE 9 CABLE 3
WH/BK RD
TB-4 TB-2

RD
SPEED CONTROL
OR 5.6K OHM
CABLE 6

CABLE 4
WH
+ - BK
TB-1
5.1V ZEENER
WH BK
HORN BUTTON BATTERY
INDICATOR ( )

ALARM BK
TB1 TB2 TB3 TB4 TB5 TB6
ALARM -
BK
CABLE 12
WH
UP BUTTON
WH/BK
ROTATE BUTTON
WH
DOWN BUTTON
OR/BK
CABLE 7
RD
PRIMARY BUTTON

104992A

Part No. 104980 TMZ-34/19 25

Service Information November 2005

Wiring Diagram - Ground Controls

Models with Manual Outriggers REV A
Part 1 of 4

TOP OF
CONTROL BOX
WH
WH

WH/BK

WH
TB-16

WH
TB-27
BK
TB-GND
10

WH
WH TB-28
WH WH/BK WH
TB-1 TB-28

WH 11
9 TB-11
WH
BK/WH TB-27
P2-13
WH BL WH
TB-13 P1-17 TB-12

8 WH 12
TB-14
WH
P2-6
WH WH/BK
TB-11 P2-7

7
OR TB-7 BK
RD
TB-3
OR/BK
PLAT CONN 7

6 PRESSURE
TIME DELAY
WH TB-7 WH
(LOAD)

WH WH
TB-27 TB-12
WH 13
5

WH 23 WH
TB-8 22
TB-13
COIL
22
WH WH
21 TB-27 TIME DELAY +
BK 20
14
4
19
WH PRESSURE
18
TIME DELAY +
BL/BK 17
TB-9 16 WH BL/BK
16
TB-20 PLAT CONN 8
WH 15
BL/BK
P3-30 14 SECONDARY
13
15 BUTTON
BL 3
12
WH
11 TB-25
11
10 WH RD/BK PLAT CONN 11
9
TB-22
BL/BK WH 8
RD/BK PRIMARY
ALARM + 7
6 BUTTON
16
WH 2
5
WH
LEVEL CONN 3 TB-23
4
BK
BL 3
P3-10 2 WH
1
TB-24
BL/BK WH 0 GN
P3-22 UP BUTTON 0 100µF PLAT CONN 10
GND
17 GN
BK WH JIB
TB-GND 1 GND
GND TB-21
GND

30
RELAY
TERMINAL
85 86 LAYOUT
87A

87

104991A

26 TMZ-34/19 Part No. 104980

November 2005 Service Information

Wiring Diagram - Ground Controls

REV A Models with Manual Outriggers
Part 2 of 4

1K 1K
OHM OHM
TB-GND R11-87
P1-2
28
R11-87A
R14-87
R10-87 27 R13-87
R8-86
26
R15-86
25
24 R17-87A

23 R16-86

22 R16-87A

21 R17-86

20 R15-87A

P2-10 19 P3-25

18
P3-24 17 P2-8

16 R10-86

15 P2-14
R12-86
14
R8-30 13 R14-87A
R13-30
12 R12-87

11 R11-86
PLAT CONN 9
ROTATE BUTTON 11 R7-30
6A
KEY SWITCH
10
R3-86 PLAT CONN 5
P3-18 9 6A
P3-27
LEVEL CONN 1 9 KEY SWITCH
R4-87A
8 PLAT CONN 4
R5-86 R6-86
7
PLAT CONN 6
UP BUTTON 6
ROTATE BUTTON 5 1K OHM
DOWN BUTTON
4

R6-87A 3 SECONDARY BUTTON

2
R9-30 PLAT CONN 3
3.3 V ZEENER
1
P2-23
P2-31 0 P2-22
COIL TIME DELAY LOAD P2-21
TB-28 GND P2-30
TIME DELAY - HORN -
P3-15 GND PLAT CONN 12
LEVEL CONN 2 POWER CONN 3
R1-85 GND R11-85

NOTE: DIODES ARE 2 AMP

UNLESS OTHERWISE MARKED
104991A

Part No. 104980 TMZ-34/19 27

Service Information November 2005

Wiring Diagram - Ground Controls

Models with Manual Outriggers REV A
Part 3 of 4

RD
PLAT CONN 1

WH
TB-10
WT/BK
PLAT CONN 2
RD
TB-9

RD WH
ALARM +
KEY
SWITCH WH HORN RD EMERGENCY
2 4 STOP
B1
1 3

RD RD RD
B CIRCUIT BREAKER 2

RD/BK RD
R16-30 TB6
PRIMARY JIB RD
UP RD

GN RD RD RD/BK
R17-30

BL/BK
SECONDARY ROTATE DOWN
R15-30
RD WH/BK RD WH RD

RD WH
TB-3 TB-4
WH/BK
TB-11
RD
TB-5

BK BK
TB-GND

- -
+ LOAD
+ LOAD

PRESSURE COIL
WH WH WH BK/WH

RELIEF DELAY
R14-86
WH
TIME DELAY TIME DELAY
WH
R13-85
WH
R14-30
BK/WH
TB-0

104991A

28 TMZ-34/19 Part No. 104980

November 2005 Service Information

Wiring Diagram - Ground Controls

REV A Models with Manual Outriggers
Part 4 of 4

BL R8-87
BL
R9-86

16 23 P1
3 RD
POWER CONN 1 1
1
9 15
8
CONNECTOR
BN
TB-GND (23-PIN)
RD RD
CIRCUIT BREAKER 1 EMERGENCY 2
WH/BK TB-28
1 2 STOP

CIRCUIT
BREAKER
POWER
CONNECTOR 13 BK/WH
R8-87A
14 GN
TB-15
30 BK
TB-GND
31 BK
TB-0
21 BK
TB-GND
22 BK
WH TB-0
30 BK
R3-30 23
TB-0
RD 27
TB-9
GN/BK 25
TB-19
GN 24
P2
TB-17 24 35
13 23 CONNECTOR
P3 1 12
WHITE 35-PIN
24 35
CONNECTOR 13 23
10 RD/BK
1 12 TB-19
BLACK 35-PIN 8 BL/BK TB-17
7 WH/BK R7-87
22 BL/BK 6 WH R7-87A
R1-30
BK 15 10 BL
TB-GND R1-86

TB-16
WH 18

R2-87
WH + BK
TB-GND
WH
HORN BUTTON
RD WH GN/BK
TB-9 TB-8 TB-1
BL WH/BK
BK TB-10 KEY SWITCH
TB-GND ALARM TB-7
OR RD EMERGENCY STOP

LEVEL 2 1 PLATFORM
6 5 4 3 2 1
CONNECTOR 4 3
7 8 9 10 11 12 CONNECTOR
(4 PIN) (12-PIN)

WH
R2-85 OR/BK BK
R6-87 TB-GND
BL/BK RD/BK
R15-30 R16-30
WH/BK GN
TB-11 R17-30

104991A

Part No. 104980 TMZ-34/19 29

Service Information November 2005

Wiring Diagram - Ground Controls

Models with Hydraulic Outriggers REV A
Part 1 of 4

WH WH

WH WH

LEVEL CONN 4
PLAT CONN 10
TOP OF

BUTTON
AUTO LEVEL
JIB BUTTON
CONTROL BOX

TB-34

TB-9
GN
GN

WH

WH

WH
WH
WH
TB-22 WH RD
TB-38 TB-3
WH WH OR/BK
R14-87 TB-38 PLAT CONN 7
21 22 11
BK 10 OR
R21-85 TB-7
WH
P2-6
WH/BK WH/BK
P2-7 TB-22
WH
12
9 WT/BK
WH 100uF
TB-7
WH

BK/WH
RD
BK

P2-13
GN/BK WH WH
TB-11 P2-1 TB-23
R10-85

TB-31

LEVEL CONN 2

TIME DELAY (LOAD)

LEVEL

8 WH 13
5.1V TB-37
WH ZEENER
TB-21 WH TB-GND
RD WH WH/BK GN/BK
TB-2 TB-GND R10-30 TB-1
3.3V
7 ZEENER BL 14
P1-17

GN/WH
P2-3 38

GN WH LEVEL 37
WH
P2-2 36 TB-37
TIME DELAY + 35
15
6
34
OR
33 TB-26
32
WH 31
TB-8 30

WH 29
WH
28 TB-21
27
16
5
26
WH
25 PRESSURE TB-24
BL/BK 24
TIME DELAY WH
TB-16 23
22
(LOAD)
WH 22
WH WH
TB-15 21 TB-37 TB-20
20
19
17
4 18
17
16
16

WH 15
WH COIL
ALARM + 14
TIME DELAY +
13
18
BL 3
12
WH PRESSURE
LEVEL CONN 7 11
11 TIME DELAY +
10 WH BL/BK
9
TB-30 PLAT CONN 8
BL/BK 8
BL/BK
P3-22 7 SECONDARY
6
19 BUTTON
RD 2
5
WH
ROTATE BUTTON 4 TB-35
RD 3 BK
TB-5 2 WH TB-GND
1
TB-32
BL WH 0 RD/BK
P3-10 UP BUTTON 0 PLAT CONN 11
GND
RD/BK
BK WH 20 PRIMARY
TB-GND 1 GND
TB-33
GND BUTTON
GND

30
RELAY
TERMINAL
85 86 LAYOUT
87A

87

104990A

30 TMZ-34/19 Part No. 104980

November 2005 Service Information

Wiring Diagram - Ground Controls

REV A Models with Hydraulic Outriggers
Part 2 of 4

1K 1K
OHM OHM
R10-87 TB-GND P1-2

38
R13-86 R10-87A
R17-87 37 R15-87

36
R19-86
35
34 R21-87A

33 R20-86

32 R20-87A

31 R21-86

30 R19-87A

P2-10 29 P3-25

28
P3-24 27 P2-8

26 R15-86
P2-14
25
24 R16-86
R13-30
23
R10-86
ROTATE BUTTON 22 R12-30
PLAT CONN 9
22

R7-86 21 R16-87

20 R17-30

19
18
6A
KEY SWITCH
17
R4-86 PLAT CONN 5
P3-18 16 6A
P3-27
LEVEL CONN 5 16 KEY SWITCH
P3-30
R4-30 15
P3-33 RR OUTRIGGER BUTTON
14
LEVEL CONN 12
LEVEL CONN 11 13 LR OUTRIGGER BUTTON
P3-4
LEVEL CONN 10 12 RF OUTRIGGER BUTTON
P3-32
11
R8-30
11
P3-3
10 LF OUTRIGGER BUTTON
LEVEL CONN 9
R22-85 9 AUTO LEVEL BUTTON
R5-87A
8 PLAT CONN 4
R8-86 R11-86
7
PLAT CONN 6
UP BUTTON 6
1K
R1-86 5 OHM
DOWN BUTTON
4

SECONDARY BUTTON 3 R11-87A

R7-30 2 PLAT CONN 3

R14-30
1 COIL TIME DELAY-LOAD
P3-21 P2-31
P3-14 0 P2-23
P3-23
P2-22
P3-16 0
LEVEL CONN 6 TIME DELAY -
P3-15 GND P2-30
LEVEL CONN 1
R7-87A GND P2-21
TB-38 HORN -
R7-87 GND PLAT CONN 12
POWER CONN 3
R1-85 GND R20-85

NOTE: DIODES ARE 2 AMP

UNLESS OTHERWISE MARKED
104990A

Part No. 104980 TMZ-34/19 31

Service Information November 2005

Wiring Diagram - Ground Controls

Models with Hydraulic Outriggers REV A
Part 3 of 4

RD
PLAT CONN 1
WH
TB9
GN/BK
TB14
GN
R21-30
WH
TB-17
WT/BK
PLAT CONN 2
RD
TB-16

RD WH
ALARM +
KEY
SWITCH WH HORN AUTO RD EMERGENCY
2 4 LEVEL STOP
B1
1 3 WH WH

RD RD RD
B CIRCUIT BREAKER 2
WH
R22-87A
WH WH

RR RD
TB6
PRIMARY JIB OUTRIGGER RF OUTRIGGER RD
UP RD

RD/BK RD RD GN GN/BK WH OR/BK WH WH WH

R20-30
WH
R1-87

LR LF
BL/BK
SECONDARY ROTATE OUTRIGGER OUTRIGGER DOWN
R19-30
RD WH/BK RD BL/BK WH WH RD/BK WH RD

RD WH
TB-3 TB-4
WH/BK
TB-22
RD
R1-86
BL/BK
TB-13

OR/BK
TB-12

RD/BK
TB-10
BK BK BK BK
TB-GND

- - -
+ LOAD
+ LOAD
+ LOAD

PRESSURE COIL AUTO

WH WH WH BK/WH WH WH/BK

RELIEF DELAY LEVEL

R18-86
WH
TIME DELAY TIME DELAY TIME DELAY
WH
R17-85
WH
R18-30
BK/WH
TB-0
WH
R6-87
WH/BK
R22-86

104990A

32 TMZ-34/19 Part No. 104980

November 2005 Service Information

Wiring Diagram - Ground Controls

REV A Models with Hydraulic Outriggers
Part 4 of 4

BL R14-86
WH
R13-87

16 23 P1
3 RD
POWER CONN 1 1
1
9 15
8
CONNECTOR
BN
TB-GND (23-PIN)
RD RD
CIRCUIT BREAKER 1 EMERGENCY 2
WH/BK TB-38
1 2 STOP

CIRCUIT
POWER BREAKER
CONNECTOR 13 BK/WH
R13-87A
14 GN
TB-25
30 BK
TB-GND
31 BK
GN/WH 33
TB-0
TB-14 21 BK
OR/WH 32
TB-GND
TB-12 22 BK
WH TB-0
30 BK
TB-15 23
TB-0
RD 27
TB-16
GN/BK 25
TB-29
GN 24
23 BK
TB-0 P2
TB-27 24 35
13 23 CONNECTOR
P3 BL/BK
1 12
WHITE 35-PIN
24 35 R2-30
CONNECTOR 13 23
10 RD/BK
1 12 TB-29
BLACK 35-PIN BL/BK
R3-86 8 BL/BK TB-27
7 WH/BK R12-87
BK 14 WH
TB-0 22 BL/BK 6
R12-87A
RD/WH 3 R4-86 3 GN/WH
TB-10 R6-87A
BK 15 10 BL 2 GN
TB-GND R1-30 R6-30
BL/WH 4 1 GN/BK
TB-13 R8-87 GN
BK 16 R8-87A
TB-0 BL

+
BK TB-0 R2-86
WH 18 21
TB-16
WH BK
R3-87 TB-GND
WH WH
R22-87A HORN BUTTON
OR WH GN/BK
TB-16 RD TB-8 TB-1
R22-87 BL WH/BK
BK BK/WH TB-17 KEY SWITCH
TB-GND TB-GND ALARM TB-7
OR RD EMERGENCY STOP

LEVEL 6 5 4 3 2 1 PLATFORM
6 5 4 3 2 1
CONNECTOR 7 8 9 10 11 12
7 8 9 10 11 12 CONNECTOR
(12 PIN) (12-PIN)

BL GN/BK
R3-85 TB-14 OR/BK BK
RD/BK BL/BK R11-87 TB-GND
TB-10 TB-13 BL/BK RD/BK
OR/BK R19-30 R20-30
TB-12 WH/BK GN
TB-22 R21-30

104990A

Part No. 104980 TMZ-34/19 33

Service Information November 2005

Electrical Schematic
Models with Manual Outriggers REV A
Part 1 of 2

HORN
PLATFORM CONTROLS 0-10K OHM
5.6K
OHM
WHITE RED TB-P2
PLATFORM E-STOP

BLACK 5.1
ZENER

5.6K
OHM
BCI
GRN/BLK

FAULT TB-P1
BLK/WT

ALARM
WHITE
RED

BLUE
PLAT-1 PLAT-2 PLAT-3 PLAT-4 PLAT-5

PLATFORM TB-10
KEYSWITCH
CHASSIS

HORN

DOWN
P3-22 TB-9 TB-9

STRUCTURE RETRACTED LIMIT SWITCHES

TB-4
CHASSIS E-STOP

(SHOWN IN STOWED POSITION)

P3-10
P3-18
(SHOWN IN STOWED POSITION)
OUTRIGGER LIMIT SWITCHES
STRUCT RETRACT ALARM

1
P1-17
30 86

FUSE
1K
7 AMP 0-5 VDC OHM
SIGNAL 87A 87 85
P1-2
1 3 TB-1
TB-2
P3-30
B- T2
OUTRIGGER SENSE ALARM

9 4 2 3
LEVEL SENSE ALARM
SIGNAL DELAY

B+
LEVEL SENSE
UP CUTOUT

250 AMP 30 86 30 86 30 86 30 86

MOTOR
CONTROLLER
87A 87 85 87A 87 85 87A 87 85 87A 87 85

TB-8 TB-8

11
ROTATE SPEED

30 86

24V LVL-3 LVL-1 P3-27

BATT S2 87A 87 85 5
FLASHING BEACON
LEVEL SENSOR
FAULT ALARM

30 86
UP ENABLE

A1
1K
OPTION

OHM
FB
TB-28 87A 87 85
MOTOR
1K
OHM LVL-2
3.3V
ZEENER

GROUND CONTROLS

ES7181B

34 TMZ-34/19 Part No. 104980

November 2005 Service Information

Electrical Schematic
REV A Models with Manual Outriggers
Part 2 of 2

DOWN

UP
TB-P3 PLATFORM CONTROLS

TB-P5
TB-P4

TB-P6

SECONDARY

PRIMARY
ROTATE

JIB
BLU/BLK

RED/BLK
ORANGE

OR/BLK

WT/BLK

GREEN

BLACK
PLAT-6 PLAT-7 PLAT-9 PLAT-8 PLAT-11 PLAT-10 PLAT-12

PRIMARY
SECONDARY

JIB
TB-11
UP

TB-16

TB-6
TB-7 TB-26
10 12
PRI/SEC UP

30 86 30 86
TB-5
UP FUNCT

TB-25 TB-21
TB-3 87A 87 85 87A 87 85 TB-23

15 16 17
LIFT CUTOUT

TB-14 30 86 30 86 30 86
6 TB-12 TB-12 TB-12
30 86
UP SWITCH

100uF
PRESSURE TIME DELAY

13 87 85 87 85 87 85
87A 87A 87A
DELAY SWITCH

30 86

87 85
87A
+
ROTATE

TB-20 TB-22 TB-24

87A 87 85
LOAD

-
TB-18

TB-27 TB-15
TB-13 TB-17
P3-24
NEGATIVE ANGLE
SWITCH

7 8 14
COIL DELAY SWITCH

30 86 30 86 30 86 P3-25
ROTATE

UP/DN

TB-19

P2-8 P2-10 P2-14

87A 87 85 87A 87 85 87A 87 85
SECONDARY

PRIMARY

P2-6 P2-7 P2-13

COIL TIME DELAY

JIB

+
ROTATE CW

ROTATE CCW

DOWN COIL

P2-22 P2-23 P2-31

LOAD

P2-30 - TB-0

GROUND CONTROLS

ES7181B

Part No. 104980 TMZ-34/19 35

Service Information November 2005

Electrical Schematic
Models with Hydraulic Outriggers REV A
Part 1 of 3

BL

HORN
PLATFORM CONTROLS 0-10K OHM

5.6K OHM
WH RD TB-2
PLATFORM E-STOP

BK 5.1
ZENER

5.6K
OHM

BCI
GRN/BLK

FAULT TB-1
BLK/WT

ALARM
WHITE
RED

BLUE
PLAT-1 PLAT-2 PLAT-3 PLAT-4 PLAT-5

PLATFORM TB-17
KEY SWITCH
CHASSIS

HORN

DOWN
P3-22 TB-16 TB-16

TB-16

STRUCTURE RETRACTED LIMIT SWITCHES

TB-4
CHASSIS E-STOP

(SHOWN IN STOWED POSITION)

P3-10
P3-18
(SHOWN IN STOWED POSITION)
OUTRIGGER LIMIT SWITCHES
STRUCT RETRACT ALARM

2
P1-17
30 86

FUSE
7 AMP 0-5 VDC 1K OHM
SIGNAL 87A 87 85
P1-2
1 3 TB-1
TB-2
P3-30
B- T2
TB-15
OUTRIGGER SENSE ALARM

14 5 3 4
LEVEL SENSE ALARM
SIGNAL DELAY

B+
LEVEL SENSE
UP CUTOUT

250 AMP 30 86 30 86 30 86 30 86

MOTOR
CONTROLLER
87A 87 85 87A 87 85 87A 87 85 87A 87 85

TB-8 TB-8

10
ROTATE SPEED

30 86

24V LVL-7 LVL-5 P3-27

BATT S2 87A 87 85 9
FLASHING BEACON
LEVEL SENSOR
FAULT ALARM

7 30 86
UP ENABLE

A1
SPEED RELAY

30 86
OPTION

1K OHM
FB
TB-38 87A 87 85
MOTOR 87A 87 85
1K OHM
LVL-6

5.1V 3.3V
ZEENER ZEENER
GROUND CONTROLS

ES7180B

36 TMZ-34/19 Part No. 104980

November 2005 Service Information

Electrical Schematic
REV A Models with Hydraulic Outriggers
Part 2 of 3

BLUE

PLATFORM CONTROLS TB-3

WHITE

WHITE
TB-4

ROTATE
ORANGE

OR/BLK

WT/BLK
PLAT-6 PLAT-7 PLAT-9

TB-18
UP

TB-26

TB-6 TB-7
TB-7
15

PRI/SEC UP
TB-5
30 86
TB-5

TB-3 87A 87 85
OUTRIGGER ENABLE

1
30 86

11 TB-20 TB-20 TB-20

30 86 TB-21
UP SWITCH

87A 87 85 17

DELAY SWITCH
30 86

87A 87 85
ROTATE
AUTO LEVEL

87A 87 85
RR
LR
RF
LF

TB-37
TB-9
TB-22 TB-22 TB-23

TB-11 TB-19
TB-19

6 8 22 TB-10 TB-12 TB-13 TB-14

12 13
86 86 86 86 86
OUTRIGGER

AUTO LEVEL

30 30 30 30 30
REGEN

ROTATE

UP/DN

P3-3 P3-32 P3-4 P3-33

87A 87 85 87A 87 85 87A 87 85 87A 87 85 87A 87 85

LF OUTRIGGER

RR OUTRIGGER
LR OUTRIGGER
RF OUTRIGGER

P2-6 P2-7 P2-13

P2-3
ROTATE CW

ROTATE CCW

DOWN COIL

P2-2 P2-1

+
TIME DELAY

RETRACT
EXTEND
REGEN

P3-14 P3-21 P3-16 P3-23

LOAD

-
P2-30

GROUND CONTROLS
ORG/WT

GRN/WT
BLU/WT
RED/WT

BLK
RED
WT

LVL-4 LVL-2 LVL-9 LVL-10 LVL-11 LVL-12 LVL-1

AUTO LEVEL MODULE

ES7180B

Part No. 104980 TMZ-34/19 37

Service Information November 2005

Electrical Schematic
Models with Hydraulic Outriggers REV A
Part 3 of 3

DOWN

UP

PLATFORM CONTROLS

TB-5

RED
TB-6 RED
SECONDARY

PRIMARY

JIB
BLU/BLK

RED/BLK

GREEN

BLACK
PLAT-8 PLAT-11 PLAT-10 PLAT-12
PRIMARY
SECONDARY

JIB

TB-36 TB-36
16
30 86
UP FUNCT

TB-35 TB-31
87A 87 85 TB-33

19 20 21
LIFT CUTOUT

30 86 30 86 30 86
TB-24
100uF

TB-20

87A 87 85 87A 87 85 87A 87 85

+
TIME DELAY

TB-30 TB-32 TB-34

-
LOAD

TB-28

TB-23 TB-25

TB-27
P3-24
NEGATIVE ANGLE
SWITCH

18
Coil Delay Switch

30 86 P3-25

TB-29

P2-8 P2-10 P2-14

87A 87 85
SECONDARY

PRIMARY

JIB

+
TIME DELAY

LOAD

P2-22 P2-23 P2-31

- TB-0

GROUND CONTROLS

ES7180B

38 TMZ-34/19 Part No. 104980

 Genie North America
Phone 425.881.1800
Toll Free USA and Canada
800.536.1800
Fax 425.883.3475

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Phone +61 7 3375 1660
Fax +61 7 3375 1002

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Genie Mexico City Genie Holland

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