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    104940-4770

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    113 views3 pages

    C Check Value) OT Outside Tolerance (X Is Set)

    Uploaded by

    carlos puerto

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    104740-4770 ZEXEL test values diesel fuel-injection equipment 24/03/21 16:59:54 Page 1

    ZEXEL Ass'y No. 104740-4770


    Bosch Ass'y No. 9 460 610 140
    Bosch Typecode
    Engine Type SD25
    Manufacturer NISSAN DIESEL
    Edition date 14/10/03 (2)

    1 Adjustment conditions
    CAT Designation Unit Set value min. max. Actual values OT
    Test oil ISO4113orSAEJ967
    d
    1404 Test oil
    P Test oil temperature degC 45 45 50
    Nozzle 105000-2010
    Bosch type code NP-DN12SD12TT
    Nozzle holder 105780-2080
    P Opening pressure MPa 14.7 14.7 15.19
    P Opening pressure kgf/cm2 150 150 155
    P Injection pipe mm 2-6-840
    Inside diameter - outside diameter - length (mm)
    P Transfer pump pressure kPa 20 20 20
    P Transfer pump pressure kgf/cm2 0.2 0.2 0.2
    Direction of rotation (viewed from drive side) R
    Right

    2 Adjustment specification
    2.1 Full load delivery
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1000 1000 1000
    S Average injection quantity mm3/st. 40.4 39.9 40.9
    S Difference in delivery mm3/st. 3 3
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2255 2255 2255
    C Average injection quantity mm3/st. 14.7 11.2 18.2
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2000 2000 2000
    C Average injection quantity mm3/st. 37.7 34.7 40.7
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1000 1000 1000
    C Average injection quantity mm3/st. 40.4 39.4 41.4
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 600 600 600
    C Average injection quantity mm3/st. 38.5 36.5 40.5
    2.2 Governing
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2255 2255 2255
    S Average injection quantity mm3/st. 14.7 11.7 17.7
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2350 2350 2350
    C Average injection quantity mm3/st. 5 5
    2.3 Idle
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 300 300 300
    S Average injection quantity mm3/st. 6.3 4.3 8.3
    S Difference in delivery mm3/st. 2 2
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 300 300 300
    C Average injection quantity mm3/st. 6.5 4.5 8.5
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 350 350 350
    C Average injection quantity mm3/st. 3 3
    2.4 Start
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 100 100 100
    S Average injection quantity mm3/st. 62.5 45 80
    P Basic *
    2.5 Stop
    CAT Designation Unit Set value min. max. Actual values OT

    C = Check value)
    OT = Outside Tolerance (X is set)
    104740-4770 ZEXEL test values diesel fuel-injection equipment 24/03/21 16:59:54 Page 2

    P Pump speed r/min 300 300 300


    C Average injection quantity mm3/st. 0 0 0
    Remarks
    Magnet OFF
    2.6 Overflow
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1000 1000 1000
    C Overflow quantity cm3/min 180 48 312
    2.7 Pump chamber pressure
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1000 1000 1000
    S Pressure kPa 421.5 392 451
    S Pressure kgf/cm2 4.3 4 4.6
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 600 600 600
    C Pressure kPa 333.5 304 363
    C Pressure kgf/cm2 3.4 3.1 3.7
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1000 1000 1000
    C Pressure kPa 421.5 392 451
    C Pressure kgf/cm2 4.3 4 4.6
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2100 2100 2100
    C Pressure kPa 676.5 647 706
    C Pressure kgf/cm2 6.9 6.6 7.2
    2.8 Timer
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1000 1000 1000
    S Timer stroke mm 1.7 1.5 1.9
    P Basic *
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1000 1000 1000
    C Timer stroke mm 1.7 1.4 2
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 1400 1400 1400
    C Timer stroke mm 3.3 2.7 3.9
    CAT Designation Unit Set value min. max. Actual values OT
    P Pump speed r/min 2100 2100 2100
    C Timer stroke mm 6.2 5.6 6.8
    2.9 Magnet
    CAT Designation Unit Set value min. max. Actual values OT
    C Max. applied voltage V 8 8 8
    P Test voltage V 13 12 14
    2.10 Additional device adjustment

    C = Check value)
    OT = Outside Tolerance (X is set)
    104740-4770 ZEXEL test values diesel fuel-injection equipment 24/03/21 16:59:54 Page 3

    2.10.1 Additional device 1


    Name W-CSD ADJUSTMENT
    L1=1.9+-0.05mm

    L1=1.9+-0.05mm Adjustment of the W-CSD


    L2=L1+-0.05mm 1. Adjustment of the advance angle of the timer
    a=30degC (1)Determine the timer advance angle from the graph in Fig. 3 (Q).
    (2)(1) Adjust with the screw (A) so that the timer advance angle determined in the item (1) is obtai
    ned.
    2. Setting the intermediate lever position (refer to fig 1 and fig 2)
    (1)Insert a block gauge L1 between the idling set screw (G) and the control lever (F).
    (2)Align the intermediate lever (D) with the aligning line and position it perpendicularly. Adjust the
    screw (E) so that it contacts the control lever (F) and then tighten the nut.
    3. W-CSD lever adjustment [refer to fig 1 (O) and fig 2 (P)]
    (1)Insert a block gauge (I) L2 determined from the graph (L-theta) in figure 3 (Q) between the idli
    ng set screw (G) and the control lever (F).
    (2)Fix screw (B) so that the W-CSD lever (C)'s roller contacts the intermediate lever (D). (Wax te
    mperature at adjustment must not exceed a.)
    Adjust the screw (B) until the screw (F) contacts the control lever (G). Then fix locknut (A).
    Note:
    When inserting the block gauge, separate lever (C) and (D) using screw (B) to prevent excessiv
    e force on the lever.
    Q = aligning mark
    S = intermediate lever perpendicular position
    X:Temperature theta (X)
    Y1:Timer stroke TA (mm)
    Y2:Control lever L dimension (mm; control lever position)
    J:Graph TA-X:
    -10 <= X (deg C) <= 20: TA = -0.055X + 1.1
    20 <= X (deg C) <= 40: TA = -0.0333X + 0.66
    K:Graph L-X:
    -10 <= X (deg C) <= 20: L = -0.0867X + 3.63
    20 <= X (deg C) <= 40: L = -0.075 t + 3.4

    3 Assembly dimension
    CAT Designation Unit Set value min. max. Actual values OT
    S K dimension mm 3.3 3.2 3.4
    S KF dimension mm 5.75 5.65 5.85
    S MS dimension mm 1.2 1.1 1.3
    S Pre-stroke mm 1.28 0.26 2.3
    S Control lever angle alpha deg. 25 21 29
    S Control lever angle beta deg. 39 34 44

    C = Check value)
    OT = Outside Tolerance (X is set)

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