Medium Voltage Soft Starters - BENSHAW

Product Catalog
2022 EDITION
Medium Voltage Soft Starters,

Drives, and Controls
Rapid | Rugged | Global
BENSHAW | |Medium
BENSHAW MediumVoltage
VoltageSolid State Starters
Soft Starters, Drives, and Controls
CONTENTS
Prepackaged Starters with ATL Bypass Especial Application Solutions

MX3 Control Features............................................. 4 Synchronous Motor Starters................................. 39
MVRXE Series....................................................... 6 Wound Rotor Starters............................................41
Spare Part Kits....................................................... 9 Wound Rotor Checklist......................................... 42
Customized Quick Ship Options........................... 10 Test Stands........................................................... 43
Drawings.............................................................. 12 Dual Starters........................................................ 44
Ball Mill Inching Solution...................................... 45
MVE Medium Voltage Soft Starters Reversing Starters................................................ 46
Specifications....................................................... 16 Two-Speed and PAM Motors.................................47
Part Number Description.......................................17
Ratings................................................................. 18 Retrofits
Retrofits
Medium Voltage Soft Starter Request Form......... 20 Benefits of Retrofitting.......................................... 48
Emergency Retrofits — MX3 Upgrades................ 49
Engineered Products (Built-to-Order) Engineered Retrofits............................................. 53
Engineered Assemblies
Product Overview..................................................21 Medium Voltage Switchgear
MVRMX Series..................................................... 22 MVCB Series........................................................ 54
Combination Solid State Starters MVCB-MC Metal-Clad Series............................... 56
(7.2 kV to 15 kV Class)......................................... 23 Pilot Devices......................................................... 58
CFMVRMXATL Series.......................................... 24 CB Accessories.................................................... 58
Dual Full Voltage Across-the Line Starters Bus/Line Options.................................................. 58
(2300 V to 7200 V)................................................27 Protection Relays................................................. 59
Main Lug Only (MLO)........................................... 28 Enhanced Safety Features................................... 59
Load Break Interrupter Switch.............................. 29
Low Profile Load Break Interrupter Switch........... 30 Medium Voltage IEC Soft Starters
Dual Load Break Interrupter Switches...................31 M-Series.......................................................... 61-66
L-Series........................................................... 67-75
Transformer Feeders
Transformer Feeders (2300 V to 13800 V)........... 32 M2L Medium Voltage Drive
Dual Transformer Feeders (2300 V to 4160 V).... 33 Technical Data...................................................... 76
Performance..........................................................77
Application Specific Products Flexibility of Installation........................................ 78
Product Overview ................................................ 34 Total Cost of Ownership........................................ 79
For Any Industry 2300 V to 13,800 V................... 35 Special Applications............................................. 80
Intelligent MV Motor Control Centers / Lineups.... 36
Main-Tie-Main Arrangements................................37 Medium Voltage Drive Feeder
Medium Voltage Engineering Services................. 38 Drive Feeder Non-Bypassed................................ 82
Drive Feeder with ATL Bypass............................. 84
Drive Feeder with Fully Isolated ATL Bypass....... 86
2
Introduction
As a global leader in 2,300 V to 15,000 V

solid state control, Benshaw has pioneered
virtually every major innovation in medium
voltage power electronics.
Benshaw provides a full line of application solutions for motors

ranging from 2.3 through 15 kV Class up to 25,000 HP. Applications
for our medium voltage product line range from pumps, compressors
and chillers to fans and blowers, crushers, chippers and conveyors;
for every motor type: Induction, synchronous, two-speed, reversing,
wound rotor and more.
As an industry leader in motor control, Benshaw is known for their

offering of standard and custom engineered products. If an off-the-
shelf unit does not meet your needs, our dedicated engineered team
can design the custom-engineered medium voltage control system
you need.
3
BENSHAW | Medium Voltage Soft Starters, Drives, and Controls
MX3 CONTROLLER
N E X T G E N E R AT I O N I NT E L L I G E NT M OTO R C O NT R O L
KEYPAD
(INCLUDED)
MX3 CONTROL
FIBER OPTIC FIRING

• Integrated technology
OPTIONAL RTD MODULES
• Noise immunity
• High voltage isolation
MX3 CONTROLLER HIGHLIGHTS
• Safe, reliable SCR control
Next generation MX3 technology forms
the backbone of Benshaw’s entire line of
intelligent medium voltage motor controls.
With fiber optic firing, enhanced programming capabilities, ease of use and a
unique, flexible architecture — Benshaw’s MX3 controller delivers unprecedented
functionality and all of the rugged, dependable performance you’ve come to
expect from the world leader in solid state motor controls and drives.
MX3 controllers, power components, software and sensors are all designed,
built and tested to perform as an integrated control system, eliminating the
coordination and performance problems inherent in other forms of reduced
voltage starting.
With more built-in features, more configurable options, greater expandability
and a broader communications capability than any other motor control on
the market, Benshaw’s next generation MX3 technology will shorten your
commissioning times, improve motor performance and protection, enhance
diagnostic capability and streamline many electrical system monitoring and
maintenance tasks.
KEY FEATURES:
• High performance motor • Integrated motor protection • Built-in remote self-testing (BIST)
control with multiple starting • Line and motor metering • Expanded communications
modes built in • Diagnostic capabilities with capabilities
• Patented CYCLO converter control event log and real-time clock • Intelligent SCR power poles
from 1 to 40% speed • CE, UL, CUL, NEC, NEMA • Intelligent MV MCC integration
• Flexible, programmable I/O compliance
4
MEDIUM VOLTAGE MX3 CONTROL FEATURES
MULTIPLE STARTING MODES: • Current imbalance % • Alarm condition
• Voltage ramp • Ground fault current • Ready condition
• Current ramp • Average volts • Locked out
- Adjustable initial current • L1 — L2 voltage • Overcurrent
- Adjustable maximum current • L2 — L3 voltage • Undercurrent
- Adjustable ramp time
• L3 — L1 voltage • OL alarm
• Torque ramp (TruTorque)
• Overload % • Shunt trip
- Adjustable initial torque
• Power factor • Ground fault
- Adjustable maximum torque
- Adjustable ramp time • Watts • Energy saver indication
• Power ramp • VA • Heating indication

- Adjustable initial torque • VARS • Slow speed forward/reverse
- Adjustable maximum torque • KW hours • DC braking
- Adjustable ramp time • MW hours • Cooling fan
• Linear/tach feedback control • Phase order
• CYCLO converter control 1 ANALOG 4–20 MA/0–10 VDC
• Line frequency
INPUT CONFIGURABLE TO:
• Analog input
MOTOR PROTECTION: • Trip high level
• Analog output
• Motor thermal overload • Trip low level
• Run time — days
• Independent starting
• Run time — hours 1 ANALOG 4–20 MA/0–10 VDC
and running OLs
• # of starts OUTPUT CONFIGURABLE TO:
• Up to speed timer exceeded
• Tru Torque % • Current (0–200%/0–800%)
• Low line voltage
• Power % • Voltage (0–150%)
• Low line frequency
• Peak starting current • OL (0–150%)
• High line frequency
• Last starting duration • KW (0–10 KW/0–100 KW)
• Phase reversal
• RTD temperatures • MW (0–1 MW)
• Phase loss
• Real-time clock • Analog input (0–100%)
• Instantaneous overcurrent
• Overcurrent • Firing (0–100%)
8 DIGITAL INPUTS CONFIGURABLE TO:
• Undercurrent • Calibration
• Stop
• Current imbalance • Fault USER INTERFACE:
• Ground fault (residual • Fault reset • Event log (99 events)
or zero sequence)
• Bypass/inline confirm • Door-mounted LCD display
• Shorted or open SCR
• OL reset - Set/examine operating parameters
• Disconnect fault
• Local/remote selection - View status information, line
• Inline contactor fault current, voltage and frequency
• Heater enable
• Control power low - Start and stop the solid
• Heater disable
• Stack over temperature state starter
• Dual ramp selection
• Motor PTC input
• 1 dedicated start input 1 COMMUNICATION PORT:
• RTD modules
• Disconnect • Modbus/RS485
METERING: • Slow speed
• Brake enable ADVANCED FUNCTIONALITY:
• Accuracy:
- 3% out-of-box • Brake disable • Dual ramp selection
- 2% factory calibrated • Adjustable kick current
6 RELAY OUTPUTS CONFIGURABLE TO: • Programmable decel modes
• Average current
• Faulted
• L1 current • MV BIST test (built-in self test)
• Running
• L2 current
• Up to speed
• L3 current
5
PREPACKAGED SOLID STATE STARTERS

WITH ATL BYPASS
M V R X E S E R I E S — S E V E R E D U T Y W I T H AC R O S S - T H E - L I N E BY PAS S
MVRXE SERIES PRODUCT HIGHLIGHTS:

The Benshaw Medium Voltage Starter The logic control incorporates
is a microprocessor-controlled solid the MX3 computer that has all the
state reduced voltage starter for circuitry required to drive the power
three-phase induction motors. The semiconductors, which are located
starter provides a closed-loop current in the power section.
ramp for smooth stepless motor
acceleration. Supplied in a MVRXE starters provide solid state
free-standing enclosure. reduced voltage starting for normal
operation and full voltage emergency
Enclosures are available in NEMA back-up starting, with complete
12 or NEMA 3R configurations. The electronic motor protection at the
medium voltage enclosure consists flip of a switch.
of two distinct compartments. The
medium voltage or power pole section This unique redundant design is
is located in the main body of the ideal for critical applications where
enclosure, whereas the low voltage downtime is extremely disruptive and
section containing the control logic is cannot be tolerated.
located behind the door as an isolated
compartment.
MX3 solid state controls provide
precise digital starting and stopping,
Each starter is supplied with a load motor protection, metering,
break isolation switch, Class “R” diagnostics and communications
motor fuses, inline vacuum contactor, standard.
solid state power poles and a vacuum
bypass contactor, which is used to
bypass the SCR power poles once the
motor is up to full speed.
MVRXE starter with load
break fusible disconnect and
emergency ATL bypass
Guaranteed … for three full years.
Only Benshaw has a three year guarantee.
Every Benshaw solid state starter is guaranteed
for three full years. Other manufacturers limit their
warranties to just one year. But at Benshaw, we
believe that, because we build them better, we can
guarantee them longer.
*3 year warranty requires authorized startup — 1 year warranty without authorized startup
6
PREPACKAGED SOLID STATE STARTERS
WITH ATL BYPASS
M V R X E S E R I E S — S E V E R E D U T Y W I T H AC R O S S - T H E - L I N E BY PAS S
STANDARD FEATURES: • Separately mounted “SPE” series KEY ADVANTAGES:

• NEMA 12, solid state starter, electronic overload • NEMA 12, UL 347 listed
UL347 listed, Class E-2. device has the following standard • 45 kV BIL
• 45 kV BIL features:
• Service entrance
- Class 10–30 adjustable
• 50 KAIC (4800 VAC)/ 50 KAIC (2600 labeled (optional)
VAC) short circuit - Phase imbalance protection
• Built-in self test (BIST) features for
fault rated - 1 NO/1 NC trip contact
“quick commissioning”
• 500% — 30 seconds rated solid - Phase reversal protection
• Solid state reduced voltage
state starter — UL347 certified and - “Trip-free” design
starting — normal operations
listed. - Phase loss protection
• 400 amp load break/600 amp
• 8,000 PIV — UL347 certified • Built-in self test (BIST) features for continuous fused disconnect
and listed at 2.4 kV “quick commissioning” switch
• 12,000 PIV — UL347 certified • 120 VAC, 1000 VA CPT with • Switch selectable emergency back-
and listed at 4.2 kV primary and secondary fusing, up full voltage starter
• Fiber optic firing with 500 VA available for customer
• MX3-embedded digital control
use
• Selectable solid state or • Fiber optic firing
emergency full voltage operation • Door-mounted start and stop
• Advanced motor protection
via selector switch mounted inside push-buttons.
• Advanced metering
of LV compartment • Door-mounted LCD keypad
• Power quality protection
• Load matched Class R fusing with • Door-mounted run indication light
• Diagnostics and Modbus RTU485
blown fuse indication • Door-mounted local-off-remote
communications standard
• 400 A load break, 600 A switch
continuous, 5 kV rated disconnect • Door-mounted reset button
switch, with viewing window, • Terminal strip mounted inside
grounding assembly and lockable LV compartment for:
handle mechanism; mechanically - Remote start/stop control
interlocked - Remote up-to-speed indication
for safety
- Remote run indication
• Fixed mounted, start duty rated - Remote fault indication
vacuum contactors for isolation
• Benshaw MX3 controller with
and SCR bypass, wired for normal
complete soft start, soft stop
bypass operation and
and motor protection capabilities
full voltage start operation,
• 485 communications capabilities
with 2 NO and 2 NC
— local through-door connection
auxiliary contacts
or remote from starter (optional)
• Modbus communications
standard
7
PREPACKAGED SOLID STATE STARTERS IN

WITH ATL BYPASS STOCK
GUARANTEED!
M V R X E S E R I E S — S E V E R E D U T Y W I T H AC R O S S - T H E - L I N E BY PAS S A N D
LOA D B R E A K F U S I B L E D I S C O N N E C T
THE UPGRADED/ENHANCED DESIGN OF BENSHAW’S LEGACY PRODUCT THAT

ESTABLISHED INDUSTRY STANDARDS FOR PERFORMANCE AND RELIABILITY.
KEY ADVANTAGES: STANDARD FEATURES:

• NEMA 12, UL 347 listed • 50 KAIC (4800 VAC)/ 50 KAIC (2600
• 45 kV BIL VAC) short circuit
• Built-in self test (BIST) features fault rated
for “quick commissioning” • 500% – 30 seconds rated solid state
• 425 A load break starter — UL 347 certified and listed
• Switch-selectable emergency • “R” class fusing protection
back-up full voltage starter • Door-mounted controls
• MX3 embedded digital control • Modbus communications standard
MVRXE12 - 2300 V
Dimensions (in.)
Weight NEMA 12 NEMA 3R
Model Number HP A H W D (lbs.) List Price List Price
MVRXE12-550-2300** 550 131 92 36 32 1,800 $48,014 $51,452
MVRXE12-750-2300** † 750 200 92 36 32 1,800 $49,584 $53,055
MVRXE12-900-2300** 900 225 92 36 32 1,800 $51,121 $54,647
MVRXE12-1500-2300** † 1500 330 92 36 32 1,800 $56,410 $60,928
MVRXE18 - 4160 V
Dimensions (in.)
Weight NEMA 12 NEMA 3R
Model Number HP A H W D (lbs.) List Price List Price
MVRXE18-1000-4160** 1000 131 92 36 32 2,000 $52,256 $55,650
MVRXE18-1500-4160** † 1500 200 92 36 32 2,000 $54,273 $57,298
MVRXE18-1700-4160** 1700 225 92 36 32 2,000 $58,173 $61,308
MVRXE18-3000-4160**† 3000 330 92 36 32 2,000 $63,573 $67,099
Starters are top entry/bottom exit — top exit available upon request. Dimensions and weights are
approximate.
** Insert appropriate option code as shown: NEMA 12 = 12/NEMA 3R = 3R
† Only 350% for 30 Seconds
MODULAR OPTIONS
Model Number Description List Price
A406 8-Channel RTD Module, 100 ohm Platinum $3,300
(Also Available for Remote Mounting)
A407 16-Channel RTD Module(s), 100 ohm Platinum $6,055
(Also Available for Remote Mounting)
A409 Service Entrance Label $1,041
A875 Ground Fault CT, 2000:1, 4.0:Dia. (For MX3 Use) $1,096
Power fuses ship loose. Must provide motor full load amps at time of order for proper fuse sizing.
8
SPARE PART KITS IN
STOCK
GUARANTEED!
WANT TO MINIMIZE DOWNTIME LOSS OF PRODUCTION?

TAKE ADVANTAGE OF BENSHAW’S SPECIAL PRICING ON OUR NEW SPARE PARTS
KIT PACKAGES WHEN PURCHASED WITH AN MVRXE AND/OR BTO STARTER.
RECOMMENDED SPARE PARTS KITS INCLUDE THE FOLLOWING:
• Power phase/stack assembly (x1)

Includes the following packaged
heat sink assembly:
– Fiber optic SCR firing card
– SCRs (x6)
– dV/dt filter cards (x3)
• Main control board
• Voltage divider board
• “R” class line fuses (x3)
• Primary fuses for CPT (x2)
• Secondary fuses for CPT (x3)
• Door-mounted keypad
• Door-mounted pilot lights,
push-buttons and switches
• Overload relay
• Control relays
Model Number Motor Amps List Price

1000 HP STARTERS
MVRXE-400101-SP 46 to 55 A $9,834
MVRXE-400102-SP 56 to 75 A $9,917
MVRXE-400103-SP 76 to 90 A $10,192
MVRXE-400104-SP 91 to 131 A $10,991
1700 HP AND 3000 HP STARTERS

MVRXE-400107-SP 46 to 55 A $11,570
MVRXE-400108-SP 56 to 75 A $11,845
MVRXE-400109-SP 76 to 90 A $12,121
MVRXE-400110-SP 91 to 131 A $12,435
MVRXE-400111-SP 132 to 180 A $12,666
MVRXE-400112-SP 181 to 270 A $12,947
MVRXE-400113-SP 271 to 361 A $13,223
*Amp range not shown; consult factory.
9
DESIGN YOUR CUSTOMIZED STARTER TO SHIP

IN 1 WEEK OR LESS
Only one option can be selected from each group, Choose Enclosure Options
with the exception of the “Control Options” section. 12 NEMA 12
Add the appropriate code for the options chosen SH NEMA 12 with Space Heater
to the code string across the center of the page. 3R NEMA 3R with Space Heater
A B C
MVB43 225 B 12 S G 1N
0 to 1,000 HP 1,001 to 3000 HP Choose Service Entrance

A B C A B C Rated
Choose Choose (for stand-alone single units)
Motor Choose Exit/ Motor Choose Exit/
S Yes
Choose Current Landing Choose Current Landing
Core Unit (A)** Option*** Core Unit (A)** Option*** N No
MVB41 025 T MVB43 170 T
MVB41 025 B MVB43 170 B
MVB41 025 C MVB43 170 C
MVB41 045 T MVB43 225 T
MVB41 045 B MVB43 225 B Choose Bus Options+
MVB41 045 C MVB43 225 C 8N 800 A Non-Insulated Bus
MVB41 055 T MVB43 330 † T
8I 800 A Insulated Bus
MVB41 055 B MVB43 330 † B
1N 1,200 A Non-Insulated Bus
MVB41 055 C MVB43 330 † C
1I 1,200 A Insulated Bus
MVB41 080 T MVB43 360 † T
2N 2,000 A Non-Insulated Bus
MVB41 080 B MVB43 360 † B
MVB41 080 C MVB43 360 † C 2I 2,000 A Insulated Bus
MVB41 090 T NR None Required
MVB41 090 B
† Only 350% for 30 Seconds
MVB41 090 C
MVB41 133 T
MVB41 133 B
MVB41 133 C +Bus not required for single
stand-alone unit.
Bus is required for connection
***Exit/Landing Options of 2 or more units.
T Top Exit with Landing Pad
Any unit with bus will require
B Bottom Exit with Landing Pad additional MLO section. Please
C Top or Bottom Exit Landing contact the factory for pricing
on Bypass Contactor and delivery.
10
Choose Option Zero Sequence Ground Fault CT Choose Communications Options (RS-485
2000:1 (Residual included) Modbus RTU standard)
G Yes D DeviceNet
N No E Ethernet
P Profibus
N None
D E F G H I
1N D 2 N B N N E F
Choose RTD Options

(100 ohm platinum) Choose Control Options — Choose one option for each item below
2 8-Channel RTD D A ATL option* D N None
4 16-Channel RTD Green Start Push-Button and Red Stop
E B E N None
N None Extended Push-Button*
F C Red Run Light and Green Stop Light F N None
Amber Fault Light and Black Reset
G D G N None
Push-Button
Choose Bus Splice Options H E Local-Off-Remote 3-Position Switch H N None

(must match bus option selected) I F Emergency Stop Push-Button I N None
8N 800 A Non-Insulated Bus Splice
8I 800 A Insulated Bus Splice
1N 1,200 A Non-Insulated Bus Splice
1I 1,200 A Insulated Bus Splice * ATL option comes with start and stop push-buttons
2N 2,000 A Non-Insulated Bus Splice (i.e., start stop push-buttons cannot be selected).
2I 2,000 A Insulated Bus Splice No selection = keypad control.
NR None Required Recommend E-stop option be selected.
**Motor currents vs. HP are typical; confirm actual motor current.

Service factor not accounted for; adjust if required.
Example: A 3,000 HP (MVB43), 360 A (360) unit with the following options: bottom exit
with landing pad (B), NEMA 12 enclosure (12), service entrance rated (S), with ground
fault (G), 1,200 A non-insulated bus (1N), 1,200 A non-insulated bus splice (1N), with
DeviceNet (D), 8-channel RTD (2), without ATL option (N), with start and stop buttons (B),
without run and stop lights (N), without fault and reset lights (N), with a local-off-remote
switch (E), with emergency stop push button (F), would build the following code string:
MVB43360B12SG1N1ND2NBNNEF
Need help sizing your Soft Starter?

Soft Starter sizing guide available on benshaw.com,
or call an Application Engineer at 412-968-0100.
11
DRAWINGS
TOP VIEW
FRONT OF ENCLOSURE
PLAN VIEW
FRONT VIEW FRONT INTERIOR VIEW
All drawings packages are available on BenshawExpress.com.
12
Notes:
1 Removable lifting eyebolts.
2 Cable entry /exit area. Cutout with cover
plate supplied.
3 Cable entry/exit area. No cutout supplied.
Customer to cut as required.
4. Enclosure color: ANSI 61 grey.
5. Tighten bolts per chart below.
Steel bolt — Torque in pound-foot

[Newton-Meter]
1
⁄4–20 5
⁄16–18 3
⁄8–16 1
⁄2–13 ⁄8–11
5
5 12 20 50 95
(6.8) (16.3) (27) (67.8) (128.8)
6. Approximate weight is 1600 lbs (726 kg).

7 R-fuses shown for reference. Reference sales
order for fuse size.
RIGHT SIDE INTERIOR VIEW
13
DRAWINGS
14
15
MVE MEDIUM VOLTAGE SOFT STARTERS

2 . 3 K V - 15 K V, U P TO 12 0 0 A M V E D E S I G N
NEMA 12 enclosed E2 starter NEMA 3R outdoor rated starter
MVE gets your motor up and running smoothly and reliably, while providing all the motor and
load protection features you would expect in a medium voltage soft starter. Our fully enclosed
MVE is a complete E2 starter offering which includes a load break disconnect switch, in-line
vacuum contactor and fully rated bypass vacuum contactor, and motor overload protection.
MVE soft starters are just one of Benshaw's medium voltage solutions we now offer since the
merger with AuCom.
16
S P E C I F I C AT I O N S
Part Number Description
MVE - - - -
Enclosure
N1 = NEMA 1 N12 = NEMA 12
N3R = NEMA 3R N3ROD = NEMA 3R outdoor rated
N4 = NEMA 4
Control Voltage
C1= 120 VAC / 230 VAC
Mains Voltage
V02 = 2300 VAC 50/60 Hz
V03 = 3300 VAC 50/60 Hz
V04 = 4160 VAC 50/60 Hz
V06 = 6600 VAC 50/60 Hz
V11 = 11000 VAC 50/60 Hz
V13 = 13800 VAC 50/60 Hz
Power Rating (amps)

See ratings charts on p16-17
Starter Series
Specifications
Main voltage .................................................................................. 2.3 kV ~ 15 kV (±10%)

Control voltage .................................................................................. 120 VAC or 230 VAC
Current range ..................................................................................... 110 A ~ 1200 A (nominal)
Rated frequency (fr) ...................................................................... 50/60 Hz
Max start current ........................................................................... 400% FLC
Max start time ................................................................................ 30 seconds at 400% FLC
Operating temperature ................................................................. -10°C to +50°, max + 60°C with derating
Storage temperature .................................................................... -25°C to +70°C
Altitude ........................................................................................... 1000 m ASL, higher with derating
Relative humidity .......................................................................... 5% to 95%, non-condensing
Approvals/certifications ................................................................ UL/cUL
17

R AT I N G S - 2 . 3 K V - 6 . 6 K V
Dimensions and Weights:

N1, 4/3R* Class E2 Starter
System Starter Motor Motor
Voltage Current HP kW H W D Wgt. (lbs.)
2.3 kV
110 500 360 93 36 30 1100
200 900 660 93 36 30 1100
400 1750 1330 93 36 30 1250
600 2500 2000 93 72 30 2400
800 3425 2660 93 96 36 3500
1000 4275 3330 93 96 36 3500
3.3 kV
110 675 520 93 36 30 1250
200 1225 950 93 36 30 1250
400 2500 1910 93 36 30 1260
500 3000 2340 93 72 30 2400
600 3675 2850 93 72 30 2400
800 4900 3820 93 78 36 2800
1000 6125 4780 93 96 36 3500
4.2 kV
60 500 360 93 36 30 1250
110 900 660 93 36 30 1250
200 1500 1200 93 36 30 1250
360 3000 2238 93 36 30 1300
400 3250 2400 93 36 30 1300
500 4000 3000 93 72 30 2400
600 4500 3610 93 72 30 2400
800 6175 4820 93 109 36 2800
1000 7725 6030 93 109 36 3500
6.6 kV
70 850 670 93 36 30 1300
140 1725 1340 93 36 30 1300
250 3000 2390 93 45 30 1750
300 3500 2870 93 45 30 1750
400 5000 3820 93 72 30 1750
500 6000 4700 93 72 30 2600
600 6750 5600 93 109 44 3100
700 8575 6740 93 109 44 3500
800 9800 7650 93 109 44 3500
1000 12250 9570 93 109 44 3500
1200 14700 11500 93 109 44 4000
18
R AT I N G S - 11. 0 K V - 13 . 8 K V
Dimensions and Weights:

N1, 4/3R* Class E2 Starter
System Starter Motor Motor
Voltage Current HP kW H W D Wgt. (lbs.)
11 kV 70 1500 1100 96 126 44 4650
140 3000 2200 96 126 44 4650
250 5100 4000 96 126 44 4650
300 6125 4800 96 126 44 4650
400 8175 6300 96 126 44 4650
700 14300 11200 96 138 55 6000
800 16350 12800 96 138 55 6000
1000 20425 1600 96 138 55 6200
1200 24525 19200 96 138 55 6200
13.8 kV
70 1800 1400 96 126 44 6200
140 3600 2800 96 126 44 6200
250 6400 5000 96 126 44 6200
300 8000 6000 96 126 44 6200
400 10000 8000 96 126 44 6200
700 18000 14000 96 126 55 6400
800 20000 16000 96 166 55 6400
1000 25000 20000 96 166 55 7000
1200 30000 24000 96 166 55 7000
Contact factory for pricing and availability of standard units and custom line-ups.
*NEMA 3R outdoor rated (door-in-door) model also available. Contact us for dimensions and further information.
19
MEDIUM VOLTAGE SOFT STARTERS REQUEST FORM

Please supply ALL the following information, so we can accurately select a starter for your application.
Type of application (pump, compressor,
conveyor, etc.)
Motor rated power (KW or HP) Motor Full Load Current (FLA)
Motor nominal voltage (V) Motor synchronous speed (RPM)
Motor current vs. speed curve or Ist/In (% or Motor speed/torque curve or Tmax/Tn (% or
Per Unit) Per Unit)
Load speed/torque curve
Rotor inertia J=GD2/4 (kgm) (% or per unit)
Load inertia J=GD2/4 (kgm) at motor speed
Starts per hour
Cabinet degree of protection Time between starts
(1PXX/NEMA)
Ambient temperature (operating & storage)
requirement Altitude (meters or feet above sea level)
Power cables entry (top or bottom)

Soft starter only (IEC style) or standard unit # of units (single, multiple in line up)
with load break switch and power fuses/ If line-up of multiple units, how many per
VCB line-up (required for sizing
horizontal/overhead bus).
Max. shipping split dimensions (WxHxD)
Additional notes / requirements:
If your application involves a synchronous motor (soft starter with synchronous exciter), please also indicate:
Type of exciter (rotating or static) New or refurbished motor?
Full nameplate data of motor and exciter Data for existing / old excitation system
For rotating exciter: DC voltage, DC current For static exciter: DC voltage, DC current of
of the exciter generator field motor field
For static exciter: full data of field
starting / discharge resistor
If retrofit application, will the existing static
exciter field starting /discharge resistor Availability of LV 3 phase supply KVA
be used? If not, is this within soft starter required: 250V x IDC x 3 phase x 1.3.
manufacturer's scope of supply? Advise voltage and frequency.
Additional notes / requirements:
20
MEDIUM VOLTAGE ENGINEERED PRODUCTS
P R O D U C T OV E RV I E W
Benshaw has developed advanced engineering, drafting, materials

management and quality systems focused on designing and building
customer solutions. This “Build to Order” capability combined with
an extensive inventory of control components, protective relays, circuit
breakers, contactors, enclosures and other electrical/electronic devices
provides our customers with the quickest shipment of engineered
products in the industry.
CONTROL MODIFICATIONS — POWER RATINGS TO FIT

WHATEVER YOU SPECIFY YOUR APPLICATION
• Unlimited modifications and • 5 kV Class to 10,000 HP
accessories are available, • 7.2 kV Class to 16,000 HP
including: pilot devices, PLCs, • 15 kV Class to 25,000 HP
control power transformers,
switches, meters, relays, space
ENCLOSURES TO MATCH
heaters, protective devices, power
YOUR ENVIRONMENT
factor correction capacitors, surge
arrestors and line reactors. • Standard designs —
NEMA 1, 12, 3R
• Custom enclosures including
COMBINATION STARTERS TO MEET
stainless steel
YOUR REQUIREMENTS
• NEMA 4, 4X and insulated
• Solid state reduced voltage
enclosures
• Standard full voltage
• Motor control centers
• Smart full voltage
• Solid state with full
COMMUNICATION
voltage bypass
• Modbus/RS485 — Standard
• Profibus
• Ethernet
• DeviceNet
21
SOLID STATE REDUCED VOLTAGE STARTERS

M V R M X S E R I E S — 5 K V / 7. 2 K V / 15 K V … TO 2 5 , 0 0 0 H P
MVRMX SERIES PRODUCT HIGHLIGHTS

Only Benshaw has designed, built and supports more than 40,000
solid state starters, from 2,300 volts to 15kV, for applications ranging
from pumps, compressors and chillers to fans and blowers, crushers,
chippers and conveyors; for every motor type: induction, synchronous,
two-speed, reversing and wound rotor.
The RediStart CFMVRMX series with MX3 technology is a fully

integrated, programmable family of Class E2 load break/combination
solid state starters. This integrated design includes control and power
electronics, bypass and isolation contactors that reduce maintenance
and operating costs when compared to other methods.
KEY ADVANTAGES:
Protect machinery from failure and excessive maintenance caused by
mechanical shock during starting or stopping. The RediStart MVRMX
provides smooth, stepless acceleration and controlled deceleration.
Protect electrical systems from disruptive voltage drops and power

outages caused by motor locked rotor inrush current. The RediStart
MVRMX starter precisely controls the current ramp during start up.
Protect mission-critical motors from failure or unscheduled outages

caused by machine or electrical system faults. The RediStart MVRMX
starter provides complete, high performance, coordinated line
monitoring, motor control and protection.
Guaranteed … for three full years.

Only Benshaw has a three year guarantee.
Every Benshaw solid state starter is guaranteed
for three full years. Other manufacturers
limit their warranties to just one year. But at
Benshaw, we believe that, because we build
them better, we can guarantee them longer.
*3 year warranty requires authorized startup — 1 year warranty without authorized startup
22
COMBINATION SOLID STATE STARTERS 7.2 KV/15 KV CLASS
C B M V R X S E R I E S — M E D I U M VO LTAG E STA RT E R S —
B E N S H AW J U M B O S O L U T I O N F O R L A R G E M OTO R S
Only Benshaw has a solution for your largest motor needs, up to 16,000 HP
at 6900 V and 25,000 HP at 13800 V. For the largest motor starting applications, Benshaw
provides a circuit breaker solution for isolation and protection for the motor. Benshaw’s
team of engineers will develop a custom solution for the application. Benshaw provides
the flexibility of using existing switchgear, or will source new switchgear from any major
vendor, which provides a seamless transition for maintenance personnel. Customers must
provide single-phase control power for controls in this configuration.
23
SMART FULL VOLTAGE ACROSS-THE-LINE STARTERS

C F M V R M X AT L S E R I E S
The “Smart” Medium Voltage “ATL” package includes the addition of the
RediStart MX3 control package for additional branch circuit monitoring motor
protection, metering, diagnostics and communication. Refer to MVRMX
RediStart MX3 specification for complete details. A sampling of the enhanced
features includes:
PROTECTION (ANSI STANDARD • 50 — Instantaneous electronic

NUMBERS GIVEN) overcurrent trip
• 51 — Electronic motor overload, • 47 — Phase rotation selectable
Class 1 to 40 ABC, CBA or Ins (insensitive)
• 86 — Overload lockout • 38/49 — Remote mountable RTD
• 48 — Adjustable up-to-speed timer protection package,
(off; 0 to 300 seconds) 8 or 16 RTD inputs (optional)
• 59/27 — Adjustable over/under
voltage protection CONTROL
• 46 — Adjustable line to average • Local start/stop controls
current imbalance • Emergency reset capability
• 81 — Adjustable high and low
frequency protection INPUT/OUTPUT AND DISPLAY
• Single-phase protection 5 kV Class
• Plain English operation via
Smart ATL
• 66 — Adjustable starts per hour back-lit LCD display interface
(off or 1 to 20 starts) • LCD and LED status and
• Adjustable time between starts diagnostics (full fault
(off or 1 to 600 minutes) annunciation)
• Backspin timer • Programmable metering
(off or 1 to 200 minutes) (amps, volts, frequency, overload,
• 51 — Overcurrent detection power factor, elapsed time, watts,
(off or 50 to 800%) and time (0.1 to VARs, watt hours, VA, current
90.0 sec. in 0.1 sec. intervals) imbalance, ground fault current,
• 37 — Undercurrent detection RTD temperatures with optional
(off or 10 to 100% and time (0.1 to RTD module)
90.0 sec. in 0.1 sec. intervals) • Programmable relay outputs
• 51G — Ground fault detection • Latched fault relay output
(off or 1 to 100 amps) and time • Real-time clock
(0.1 to 90.0 sec. in 0.1 sec. • Time stamped event recorder
intervals)
• Password protection
• Overcurrent, undercurrent and
• Battery backed-up starter
ground fault can each be set to
parameters and lockout times
trip or activate a relay
24
MX3 CONTROL FEATURES (SMART ACROSS THE LINE)
MOTOR PROTECTION: • KW hours 1 ANALOG 4–20 MA/0–10 VDC
• Motor thermal overload • MW hours INPUT CONFIGURABLE TO:
• Independent starting • Phase order • Trip high level
and running OLs • Line frequency • Trip low level
• Up to speed timer exceeded • Analog input
• Low line voltage • Analog output 1 ANALOG 4–20 MA/0–10 VDC
• Low line frequency • Run time — days OUTPUT CONFIGURABLE TO:
• High line frequency • Run time — hours • Current (0–200%/0–800%)
• Phase reversal • # of starts • Voltage (0–150%)
• Phase loss • TruTorque % • OL (0–150%)
• Instantaneous overcurrent • Power % • KW (0–10 KW/0–100 KW)
• Overcurrent • Peak starting current • MW (0–1 MW)
• Undercurrent • Last starting duration • Analog input (0–100%)
• Current imbalance • RTD temperatures • Firing (0–100%)
• Ground fault • Real-time clock • Calibration
(residual or zero sequence)
• Disconnect fault 8 DIGITAL INPUTS CONFIGURABLE TO: USER INTERFACE:
• Inline contactor fault • Stop • Event log (99 events)
• Control power low • Fault • Door-mounted LCD display
• Motor PTC input • Fault reset - Set/examine operating
parameters
• RTD modules • Bypass/inline confirm
- View status information, line
• OL reset current, voltage and frequency
METERING: • Local/remote selection - Start and stop the starter
• Accuracy: • 1 dedicated start input
- 3% out-of-box • Disconnect 1 COMMUNICATION PORT:
- 2% factory calibrated
• Modbus/RS485
• Average current 6 RELAY OUTPUTS CONFIGURABLE TO:
• L1 current • Faulted
• L2 current • Running
• L3 current • Up to speed
• Current imbalance % • Alarm condition
• Ground fault current • Ready condition
• Average volts • Locked out
• L1 — L2 voltage • Overcurrent
• L2 — L3 voltage • Undercurrent
• L3 — L1 voltage • OL alarm
• Overload % • Shunt trip
• Power factor • Ground fault
• Watts • Cooling fan
• VA
• VARS
25
FULL VOLTAGE ACROSS-THE-LINE STARTERS

C F M VAT L S E R I E S
CFMVATL SERIES PRODUCT HIGHLIGHTS

CFMVATL medium voltage across-the-line starters are full voltage controllers for
three-phase induction motors. The RediStart MX3 control package can be added
as an option to provide a “Smart” CFMVRMXATL package.
Combination CFMVATL starters are supplied in a free-standing enclosure.

Enclosures are available in NEMA 1, NEMA 12 and NEMA 3R configurations.
Enclosure consists of two distinct compartments. The medium voltage
section is located in the main body of the enclosure, and the low voltage
section containing the control logic is located behind the door in an isolated
compartment.
Standard combination CFMVATL starters are supplied with a load break/fault

make disconnect isolation switch, Class “R” motor current limiting fuses,
vacuum motor starting contactor and the “SPE” SureProtex electronic overload
protection. Refer to the CFMVRMXATL series for the RediStart
MX3 control package for additional branch circuit monitoring, motor protection,
metering, diagnostics and communication.
STANDARD FEATURES:
The standard medium voltage
combination “ATL” package includes:
• NEMA 1,12, 3R enclosure
• Disconnect switch
- Load break/fault make
- Grounding bar
- Viewing window
• Motor fusing
- Class “R”
- Current limiting
• Vacuum motor starting contactor
• Start/stop push-buttons
• “SPE” overload protection
- Class 10–30 adjustable
- 1 NO, 1 NC trip contact
- “Trip-free” design
- Phase imbalance protection
- Phase reversal protection
- Phase loss protection
- Test function/trip indication
- Fault indication
26
DUAL FULL VOLTAGE ACROSS-THE-LINE STARTERS
2300V / 4160V / 7200V
C F M V M X AT L 2 H S E R I E S
CFMVMXATL2H SERIES PRODUCT HIGHLIGHTS

Benshaw is now able to offer the same rugged and reliable
starter design and protection, but in a smaller package for
your multiple motor needs.
The dual starters are supplied in a free-standing enclosure,
available in NEMA 1, NEMA 12 and NEMA 3R configurations.
The enclosure consists of four distinct compartments with
two separate medium voltage sections and two low voltage
sections. Standard combination CFMVMXATL2H starters are
supplied with individual load break/fault make disconnect
isolation switches, Class “R” motor current limiting fuses,
vacuum motor starting contactors and the MX3 motor
protection and controls.
STANDARD FEATURES:
The standard dual medium
voltage combination “ATL2H”
package includes:
• NEMA 1, 12, 3R enclosure
• Two disconnect switches:
- Flange handle
- Grounding bar
- Viewing window
• Individual motor fusing
- Class “R” up to 24R max.
- Current limiting
• Two vacuum motor
starting contactors
• Start/stop push-buttons
• Control power transformer
rated 1 kVA
• MX3 controls for protection
and monitoring
27
MAIN LUG ONLY (MLO)

M LO S E R I E S
MLO SERIES PRODUCT HIGHLIGHTS

Benshaw’s Main Lug Only (MLO) section provides a full height and depth
NEMA rated enclosure for use as a convenient area to land the line or load
cable connections while providing a transition area for a disconnect switch,
starter or MCC. Required for Benshaw line-ups with bus.
The MLO can be configured for top or bottom cable access (specify when
ordering). Customized MLO sections are available — just contact Benshaw’s
factory with your requirements.
KEY ADVANTAGES:
• Landing pad for input cable
• Optional feed-through bus to Benshaw line up
• Top or bottom cable entry
• NEMA 1, 12 or 3R enclosure configurations
• Transition from other manufacturers’ line up
• Configure to match up to existing bus network (optional)
• Optional control transformers and metering can be added
• Bottom entry standard — top entry requires upsizing to 36" W
STANDARD FEATURES: OPTIONS:

The MLO Series includes: • Lockable front panel
• Landing pad for cabling • Bus entry, left or right
• NEMA 1/12 construction • Control wireway
• ANSI 61 grey
• 11 gauge steel
construction
• Super durable
polyurethane
TGIC powder paint
• Tin-plated copper bus
• Paint finish meets ASTM
A252-9 or A525-83
• UL/cUL listed 5 kV Class
• 18" MLO not UL
28
LOAD BREAK INTERRUPTER SWITCH
CFMVDISC SERIES
MVDISC SERIES PRODUCT HIGHLIGHTS

Benshaw’s free-standing medium voltage load break interrupter switch
is the latest design in medium voltage high current switching equipment
for a wide range of applications. The fused interrupter switch provides an
economical means of disconnect and short circuit protection for medium
voltage loads such as transformers, single circuit or multi-circuit systems.
The switch is provided in a NEMA rated enclosure configured for use as a

standalone unit, in an equipment line-up or MCC.
KEY ADVANTAGES:
• Bolts directly to Benshaw • Operating mechanism lockable
MCC line-up or starter in the off position
• UL labeled up to 4800 volts • Load side grounding
• Available in 400, 600 in off position
and 1200 amp ratings • Blown fuse indication
• Available up to 13800 volts • Welded 11 gauge steel
• Class E fusing included* construction
• Configurable with added options • Enclosure finish meets
• Load break rated ASTM A252-9 or A525-83,
G-90 designation
• Line and load landing pads
STANDARD FEATURES:
with NEMA bolt pattern
• Load break fault make
• 60 kV BIL up to 7.2 kV,
OPTIONS:
90 kV BIL for 15 kV
• Lockable front panel
• Symmetric fault ratings
of 50 kA for 5 kV — 7.2 kV • Bus entry, left or right
45 kA for 2.4 kV
• NEMA 12 enclosure * For use on motor loads, Class R
fuse
• Viewing window to verify
will be provided and must be
switch position specified
• Enclosure MV door interlocked by customer
with switch mechanism to
prevent access while switch
is on
29
LOW PROFILE LOAD BREAK INTERRUPTER SWITCH

FVMD SERIES
FVMD SERIES PRODUCT HIGHLIGHTS

Benshaw has developed a small footprint load break disconnect switch
that is ideal for servicing your existing equipment. Benshaw’s cost
effective solution allows customers to put a maintenance disconnect
directly next to the equipment using the smallest footprint. Maintenance
and service employees will have line-of-sight to ensure that power is off
and the equipment is safe to service. The low profile design is also ideal
for environments where height is a concern, particularly in mining. The
option also allows for up to 1200 A bus.
KEY ADVANTAGES: STANDARD FEATURES:

• Compact design saves space The standard medium voltage
• Available up to 600 A full combination “FVMD” package
rated amps includes:
• Class E fusing included • Load break fault make
• Load break rated • 60 kV BIL
• Bus available for line-ups • Symmetric fault rating
of 50 kA for 5 kV Class,
45 kA for 2.4 kV Class
• NEMA 12 or 3R Enclosure
• Top cable entry/bottom
cable exit
• Disconnect switch:
- Flange handle
- Grounding bar
- Viewing window
• Individual fusing
- Class “E”
- Blown fuse indication
30
DUAL LOAD BREAK INTERRUPTER SWITCHES
CFMVDISC2H SERIES
CFMVDISC2H SERIES PRODUCT HIGHLIGHTS

Benshaw is now able to offer the same rugged and reliable disconnect
design, but in a smaller package for your smaller current needs.
Enclosures are available in NEMA 1 and NEMA 12 configurations.
The enclosure consists of two distinct compartments that are completely
isolated for maintenance. Standard combination CFMVDISC2H dual load
break interrupter switches are supplied with individual load break/fault
make disconnect isolation switches, and Class “E” fuses available up to
200E.
STANDARD FEATURES:
KEY ADVANTAGES: The standard dual medium
• Bolts directly to Benshaw voltage combination “DISC2H”
MCC line-up or starter package includes:
• Available up to 200 A full • Load break fault make
rated amps • 60 kV BIL
• Class E fusing included • Symmetric fault rating
• Load break rated of 50 kA for 5 kV Class,
• Compact designs saves space 45 kA for 2.4 kV Class
• NEMA 12 enclosure
• Two disconnect switches:
- Flange handle
- Grounding bar
- Viewing window
• Individual fusing
- Class “E” up to 200E max.
- Blown fuse indication
31
TRANSFORMERS FEEDERS
CFMVTF SERIES
CFMVTF SERIES PRODUCT HIGHLIGHTS

Benshaw is now able to offer the same rugged and reliable product design
as a cost-effective alternative to support transformer feeds. Enclosures are
available in NEMA 1, NEMA 12 and NEMA 3R configurations. The enclosure
consists of two distinct compartments with separate medium voltage and
low voltage sections. Standard combination CFMVTX transformer feeds
are supplied with individual load break/fault make disconnect isolation
switches, Class “E” current limiting fuses, vacuum isolation contactors for
shunt protection and a customer-selected feeder protection relay.
STANDARD FEATURES:
The standard transformer feeder combination “CFMVTF” package includes:
• NEMA 1, 12, 3R enclosure • Individual line fusing • Amber FAULT pilot light
• Disconnect switches: - Class “E” • Customer-specified feeder
- Rotary or flange - Current limiting protection relay with CTs
- Load break/fault make • Vacuum isolation contactor and ground fault CT
- Grounding bar for fault shunt
- Viewing window • Red ON and Green OFF
pilot lights
32
DUAL TRANSFORMERS FEEDERS
CFMVTF2H SERIES
CFMVTF2H SERIES PRODUCT HIGHLIGHTS

Benshaw is now able to offer the same rugged and reliable product
design, but in a smaller package for smaller load requirements.
Enclosures are available in NEMA 1, 12 or 3R configurations. The
enclosure consists of two distinct isolated compartments for medium
voltage. Standard combination CFMVDISC2H transformer feeds
are supplied with two individual load break/fault make disconnect
isolation switches, individual Class “E” current limiting fuses up to
200E, individual vacuum isolation contactors for shunt protection and
a customer-selected feeder protection relay.
STANDARD FEATURES:
The standard dual transformer feeder combination “CFMVTF2H”
package includes:
• NEMA 12 • Individual vacuum isolation
• Individual disconnect contactor for fault shunt
switches: • Red ON and Green OFF
- Flange pilot lights
- Load break/fault make • Amber FAULT pilot light
- Grounding bar • Customer-specified feeder
- Viewing window protection relay with CTs
and ground fault CT for
• Individual line fusing
each section
- Class “E”
- Max. rating 200E
33
MEDIUM VOLTAGE APPLICATION-SPECIFIC PRODUCTS

P R O D U C T OV E RV I E W
Benshaw is the trusted expert for any AC motor application. Benshaw

provides a full line of application solutions for motors ranging from 2.3
through 15 kV Class up to 25,000 HP. Application-specific motor starters
include Reversing, DC Injection Braking, Wound Rotor, Two-Speed/PAM,
Synchronous, Multiple Motor, Capacitor Start/Switching Controls, Mine
Duty Skid-Mounted and more.
15 KV CLASS SOLID STATE STARTERS SYNCHRONOUS MOTOR WOUND ROTOR MOTOR STARTERS
• 10,000, 11,000, 13,800 volt DC POSITIONING CONTROLS • Solid state starter
nominal operating voltages • Integrated synchronous • Rotor resistors, shorting
• Up to 30,000 HP motor starter contactors and interface
• Combination or non- • Solid state positioning control • Applications in aggregate,
combination configurations • Applications include cement steel, mining, paper, power
• Stand-alone or motor control plant ball mills, rubber mills generation industries and more
center lineups and more
• Custom enclosures and MULTIPLE MOTOR STARTING
transition sections TWO-SPEED/PAM MOTOR STARTERS • Solid state starter
• Solid state starter • Individual motor protection
SYNCHRONOUS MOTOR • Vacuum contactors • Applications include aggregate
SOLID STATE STARTERS for speed changing and coal conveyors, crushers,
• Soft start stator control • Applications include power grinders, shredders and more
• Synchronous speed generation plant I.D. fans,
monitoring package F.D. fans, Banbury mixers
• Solid state DC field excitor and more
• Applications include chillers,
compressors, pumps, ball REVERSING MOTOR STARTERS
mills, chippers and more • Solid state starter
• Vacuum contactors
for motor reversing
• Applications include aggregate
crushers, shredders, rubber
mills, coal mills and more
34
FOR ANY INDUSTRY
2 3 0 0 V TO 13 , 8 0 0 V
Low profile skid-mount

mining packages
Custom enclosures 15 kV Class non-combination and

with transitions combination solid state starters
35
INTELLIGENT MV MOTOR CONTROL CENTERS/LINEUPS
INCOMING SECTION(S) CUSTOM CONFIGURED MULTIPLE INTELLIGENT MCC INTEGRATION

• Main breakers or disconnects UNIT MOTOR CONTROL CENTER • Easy MCC networking
• Main–tie–main (MTM) (MCC) LINEUPS • MTM, disconnects, feeders;
arrangements • Transition sections to third SSRV, ATL, two-speed starters
• Main lug only sections party equipment • Diagnostics and
• 400, 600 or 1200 amp load • 800/1200/2000/3000 amp communications
break fault make disconnects horizontal bus • Intelligent SSRVS power poles
• Surge protection devices • Reduced voltage/full voltage/
feeder controls
• Metering and communications
• Back-to-back construction
36
MAIN-TIE-MAIN ARRANGEMENTS
FIXED MOUNT
• Vacuum circuit breakers
• 46" deep
FIXED MOUNT
• Fused disconnect switches
• 36" deep
DRAW OUT
• Vacuum circuit breakers
• 91" deep
37
MEDIUM VOLTAGE ENGINEERING SERVICES

• Motor starting analysis
• System voltage drop analysis
38
S P E C I A L A P P L I C AT I O N S O L U T I O N S
SY N C H R O N O U S M OTO R STA RT E R S
WHAT IS A SYNCHRONOUS MOTOR?

The synchronous motor functions as an induction motor during
acceleration.
Once the motor approaches full synchronous speed, the exciter induces
a constant polarity to the rotor, causing the motor to lock into sync.
Because the rotor’s field is constant and separately excited, no slip is
required to produce torque, as with an induction motor. This allows the
motor to run at synchronous speed.
BENEFITS OF A SYNCHRONOUS MOTOR:

Synchronous motors are used for a numbers of reasons, including
applications that require precise motor speed, to obtain increased
efficiency or for power factor correction.
Since synchronous motors can be operated at leading power factor,

they are used to correct a facility’s lagging power factor created by
other induction motors operating at the facility. This correction reduces
the penalty a customer pays the utility company for poor power factor.
WHY CHOOSE THE BENSHAW SYNCHRONOUS EXCITATION PACKAGE?

The Benshaw Synchronous Excitation Package (SEP) uses Benshaw’s
MX2 software and integrates easily with either Benshaw Controls
(MX2 or MX3) or any existing controller. The MX2 SEP can be used with
a reduced voltage solid state starter or a full voltage starter. The SEP is
available for both brush-type and brushless synchronous motors.
The MX2 SEP solid state synchronous control provides advanced

synchronous motor protection with Modbus communication. It allows
for a reduced footprint compared to existing field controls, making it
beneficial for retrofit opportunities.
39
SY N C H R O N O U S M OTO R STA RT E R S
SYNCHRONOUS MOTOR STARTER CHECKLIST

For a quotation on a synchronous motor starter, please complete the
checklist below. The SEP can be provided as a standalone section for use
with an existing starter, or can be provided as a package with a Benshaw
starter. Refer to the appropriate starter section (MV or LV, RVSS or ATL) for
options available on the starter section.
Horsepower_________________________________________________________
Voltage_____________________________________________________________
FLA_________________________________________________________________
Secondary Voltage: __________________________________________________
Secondary Amps____________________________________________________
Type: ❏ Brushless or ❏ Brush Type
Incoming Line Power

(if different from motor voltage): _____________________________________
FOR EXISTING SYSTEMS:
Serial Number (if Benshaw):__________________________________________
Available Footprint:
H________________ W___________________ D_____________________
*For Brush Type only, rating of existing Field Discharge
Resistor:______ ohms
Benshaw’s MX2SEP
synchronous motor control
40
WO U N D R OTO R STA RT E R S
WHAT IS A WOUND ROTOR MOTOR?

Wound rotor motors are typically used in applications requiring high starting torques, a
limited number of operating speeds or a stepped acceleration to achieve a soft start. Typical
existing applications use an electromechanical starter on the stator and introduce multiple
stages of resistance in the rotor via contactor arrangements to achieve a soft ramp.
THE BENSHAW SOLUTION: Single-Step Rotor Control: Multiple-Step Rotor Circuit:

With the Benshaw MX Solid State
3 The solid state starter is wired Wound Rotor RVSS starters can
Starter, wound rotor control is to the motor stator circuit, and the be supplied with multiple stages of
greatly simplified. The Benshaw resistor and shorting contactor are rotor resistors and contactors. This
starter consists of two parts: a wired to the motor rotor circuit. The multiple step arrangement may be
solid state starter for stator control, solid state starter accelerates the necessary for starting of extremely
and a resistor bank with shorting motor to slip speed (as determined high inertia loads, or for continuous
contactors for the rotor circuit. This by the resistance value) and then operation at multiple speeds.
achieves the high torque required, activates the contactor to short
with low inrush, while providing a the rotor. This allows the motor to
smooth stepless start. accelerate to full speed.
41
WO U N D R OTO R STA RT E R S
WOUND ROTOR CHECKLIST:
❏ New or ❏ Replacement
Refer to appropriate section below (new or replacement). For additional starter options,
refer to appropriate checklist (MV or LV, RVSS or ATL).
FOR NEW INSTALLATIONS:
Horsepower_________________________________________________________
Voltage_____________________________________________________________
FLA_________________________________________________________________
Secondary Amps____________________________________________________
Application:_________________________________________________________
Desired Controller Type (select one):
❏ RVSS or ❏ ATL
(Optional) Number of Steps Needed:__________________________________
FOR REPLACEMENT UNITS:
Horsepower_________________________________________________________
Voltage_____________________________________________________________
FLA_________________________________________________________________
Secondary Amps____________________________________________________
Application:_________________________________________________________
Current System Info:
Controller Type (select one):
❏ RVSS or ❏ ATL or ❏ VFD
Number of Steps:____________________________________________________
Ratings and Timing of Resistors: ________________________________________________________________________
_______________________________________________________________________________________________________
_______________________________________________________________________________________________________
42
T E ST STA N D S
Benshaw offers medium and low voltage test stands for your facility’s needs.
Test stands are available with the following features:
• Full Voltage (ATL): Good for testing of motor with a starter or VFD
• Soft Starter (RVSS): Good for motor testing
• Medium or Low Voltage
• Single or Multiple Incoming Voltages
• Single or Multiple Output Voltages
CHECKLIST:
Please complete this checklist for Application Engineering to determine
the best test standard configuration for your facility’s needs.
For additional starter options, refer to starter checklist.
Function of Test Stand: ___________________________________________________
Horsepower and Voltage Range (specify the min. and max. HP for each voltage):
____________________________________________________________________
____________________________________________________________________
____________________________________________________________________
Desired Controller Type (select one):
❏ RVSS or ❏ ATL
Incoming Line (select one):
❏ One Input Line (adjustable upstream voltage) or ❏ One Line per Voltage Rating
Requirements (select one):
❏ None or ❏ Input Isolation (Circuit Breaker for LV, Fused Disconnect for MV)
Enclosure Type (select one):
❏ 12 ❏ 3R ❏4 ❏ Other (specify):______________________________________
Maximum Available Footprint:
H__________________ W____________________ D_____________________
For Replacement of Existing:
Existing Type (select one):
❏ ATL ❏ RVSS ❏ Other (specify):_______________________________________
Describe any specific functionality, controls, run time, etc._________________
____________________________________________________________________
____________________________________________________________________
43
D U A L O U T P U T STA RT E R S
Dual output starters enable the use of a single SCR power section to start
and stop two motors. Two versions of dual starters are available — the first
has one controller, such that both motors are started and stopped at the
same time, while the second has two separate MX3 controllers, allowing
each motor to be started and stopped separately.
This solution can provide savings from a cost and/or footprint perspective,
and can be used for any voltage class.
WHICH IS BEST FOR MY APPLICATION?
SINGLE CONTROLLER: DUAL CONTROLLER:

• Low horsepower ratings • High horsepower ratings
• A
pplication that requires both • A
pplication that requires one
motors always run together motor to start, then second
• S
imple controller (no PLC motor to start after a certain
coordination required) amount of time
• Identical motors • H
igh voltage (ideal for
15 kV Class gear)
• M
otors can be of different
horsepower and FLA
CHECKLIST:
For base options and controls, refer to starter checklist.
Controller Type (select one):
❏ Single Controller or ❏ Dual Controller
Footprint Restrictions:
H_________________ W___________________ D_____________________
Application:_________________________________________________________
____________________________________________________________________
____________________________________________________________________
Average Starts per Hour:_____________________________________________
44
BALL MILL INCHING SOLUTION
WHAT IS A BALL MILL?

Ball mills are used in many industries to grind coarse material into a
finer powder. A ball mill typically consists of a horizontal cylinder, partly
filled with steel balls, that rotates on its axis, imparting a tumbling and
cascading action to the balls.
CHALLENGE:
When it comes time to service the mill, an access hatch must be positioned
to allow technicians to enter the mill and for the ball charge to be changed.
Positioning a hatch is accomplished by a process known as spotting or
inching. Without a dedicated inching system, it can be difficult to precisely
position the mill, since the technician has no way to accurately and
effectively apply torque to the motor directly from the power system.
Traditional positioning technology involves delivering a switched DC

current to the stator windings in a specific pattern to simulate the
sinusoidal AC wave form applied during normal operation while keeping
the field excited. In addition to the issue of precisely moving the bulky
mill, the cogging or abrupt starting and stopping of the motor can cause
mechanical and electrical damage to the equipment. This, along with full
voltage starting, stresses the overall electromechanical system and can
cause excessive downtime, interfering with production.
SOLUTION:
Benshaw has applied low voltage AC Variable Frequency Drives to replace
DC contactors and cam switch for positioning. The low voltage AC VFD has
the capability to provide full torque at zero speed to start and rotate the
mill during the positioning process. The use of a drive also provides speed
adjustability to a maximum speed of 2–12 Hz depending on motor voltage.
This allows the maintenance setup and process time to be significantly
reduced. The drive replaces the obsolete and unsupported cam switch,
and eliminates DC contactors and associated contact maintenance.
Due to Benshaw’s full portfolio of low and medium voltage VFDs, solid
state and full voltage starters, Benshaw is able to provide a full solution to
replace obsolete ball mill controls. This includes a solid state or full voltage
starter, all necessary isolation and the low voltage VFD for inching.
45
R E V E R S I N G STA RT E R S
WHAT IS A REVERSING STARTER?

A reversing starter is used for applications with forward/backward or upwards/downwards
movement needed for operation. The reversing starter contains two contactors — labeled or
defined as “Forward” and “Reverse”. It includes a selector switch for Forward or Reversing.
The starter accelerates via the SCR power stacks and then transfers to the bypass contactor
for running, in the same manner as the non-reversing starter.
When requesting a quotation, you must specify reversing capability to have the additional
contactor included.
46
T WO - S P E E D A N D PA M M OTO R S
WHAT IS A TWO-SPEED OR PAM MOTOR?

A two-speed motor is a type of induction motor with one or two windings that can operate
at two different speeds. A PAM motor is a type of two-speed motor with one winding.
WHAT ADDITIONAL CONTROLS ARE NEEDED?

The starter requires the addition of a fast
speed and slow speed contactor plus
additional controls for each speed mode
(fast and slow).
The fast and slow speed contactors are
interlocked so that only one can operate
at any time. This can easily be added to
Benshaw’s solid state starter.
Depending upon size, this can be included
in the starter enclosure or mounted in a
separate enclosure.
CHECKLIST:
For base starter options, refer to starter checklist.
In addition to the standard starter checklist, the following additional
information is required for two-speed motor starters:
Voltage: _____________________________________________________________
Slow Speed: Fast Speed:
Horsepower: ________________________________________ Horsepower: ________________________________________

RPM: _______________________________________________ RPM: _______________________________________________
FLA: _____________________________________________ FLA:_____________________________________________
47
BENEFITS OF RETROFITTING
Benshaw offers a wide variety of

solutions to all of your retrofit needs.
Our team of Application Engineers
and Service Technicians will review
your current equipment and provide
recommendations to upgrade your
existing equipment with minimal
cost and impact. Benshaw is able to
reuse existing equipment, enclosures
and stub-ups from a variety of
different manufactures. For very
intricate projects, Benshaw will
send an engineering or technical
representative to your site to obtain
full measurements and understand
the scope. Benshaw will then design
a custom retrofit to fit your needs
and your budget. Before you spend
significant money to replace existing
working equipment, contact Benshaw
to see what our team can do for you.
Equipment in heavy industry is new installation and wiring can

expected to work for 20+ years. cause the scope to creep up to 3x
While it is often the case that or more the cost of the equipment
medium voltage equipment can alone. Starters, switchgear and
operate for long periods of time, MCCs include many expensive
many other factors change during power components, and it’s
that time period. Electrical costs wasteful to throw out working,
and penalties go up, requiring more operational equipment to gain new
efficient equipment. Innovation in features. Often, the entire factory
monitoring and protection features or equipment room was designed
makes modern equipment safer around the existing equipment.
for personnel and for mechanical Putting in a brand-new line-up could
equipment. Maintenance parts be a logistical nightmare. Benshaw
become more expensive and understands the need to upgrade
obsolete to the point where critical equipment for modern features and
operations could face significant serviceability, without investing
downtime due to a minor part in a large CapEx project.
failure. Full replacements of large
equipment are significantly more
expensive than just cost of disposal,
48
EMERGENCY RETROFITS — MX3 UPGRADES
Benshaw stocks standardized low

and medium voltage kits for retrofits
to upgrade your equipment in an
emergency situation to the latest MX3
technology, and offers engineered
retrofits for units that do not require
the time-sensitive urgency of
emergency kits. Benshaw’s qualified
team of Application Engineers will
review your equipment and verify
that the quick-ship retrofit will work
in your situation. For situations
where a customized solution better
fits your needs, the Application Team
will provide a quote to meet your
specifications.
The emergency quick-ship retrofit is It is not intended to replace:

available for both low and medium • OEM specialty product lines
voltage starters, but at this time is • Synchronous motor starters
not available for all product types. utilizing Benshaw supplied
It is intended to replace: field controls
• Benshaw soft starters using • Enclosures less than 36" wide
the following control board (for MV)
platforms: AK, DMS, Micro II • DC injection braking
and MX or reversing units
• Examples of part numbers Note: These products can be
begin with: retrofitted with Benshaw’s
- LV: RSM6, RS6, RSD6, RSE6, engineered retrofit solution.
RXE6, RCM, RBM1, RBM2,
RBM3, RC2, TBX, TCX, RBX,
MXPC, MXPB, RBX2, RBX3,
- MV: MVRS12, MVRS18,
MVRSE12, MVRSE18,
MVRSM12, MVRSM18
Note: This is not a complete list of

model numbers. Additional model
numbers may qualify.
49

To determine if your starter is applicable, please complete the checklist and contact the Benshaw Inside Sales Team.
EXISTING STARTER INFORMATION:
NUMBER:_____________________________________________________________________________________
SERIAL NUMBER:_____________________________________________________________________________________
NUMBER:_____________________________________________________________________________________
MODEL NUMBER:_____________________________________________________________________________________
________________________________________________________________________________________
HORSEPOWER:________________________________________________________________________________________
HORSEPOWER:
_____________________________________________________________________________________________
VOLTAGE:_____________________________________________________________________________________________
VOLTAGE:
ENCLOSURE SIZE: ___________________________________________ H: _________ W: _________ D: ________
❏ Y ❏ N erify available depth from the existing control board mounting surface to the inside
V
of the enclosure door. Approximately four inches (4") is required for the MX3 control boards.
❏ Y ❏ N Verify if Benshaw BIBPC-720LT (L or T) integral contactors are included in chassis. (LV only)
Notes:
If enclosure does not have sufficient depth, the MX3 control boards may be mounted in another location. SCR leads may
be extended to a maximum of 6 feet. MX3 control board must be located in an enclosure section that contains only low
voltage power. MX3 control board should not be mounted in sections with medium voltage power.
If possible, take photos of the control boards and heatsink/CR assemblies.
If yes to BIBPC contactors, customer can replace entire chassis, or purchase a separate definite purpose or full rated
contactor for separate mounting (space permitting).
ADDITIONAL CUSTOMER NOTES:_

NOTES: ___________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
______________________________________________________________________________________________________
50
EMERGENCY QUICK-SHIP RETROFITS — MX3 UPGRADES
Low Voltage Retrofit Kit Medium Voltage Control Section Medium Voltage Power Section
KIT COMPONENTS: RTFT-490001-00 MV RETROFIT

RTFT-490000-00 LV RETROFIT KIT ASSEMBLY
KIT ASSEMBLY • NEMA 3R keypad
• NEMA 3R keypad • Keypad mounting plate
• Keypad mounting plate • Keypad 3 meter cable
• Keypad 3 meter cable with ferrite
with ferrite • MX3 control card on Lexan®
• MX3 control card on Lexan® mounting plate
mounting plate • 415 A power stacks (qty. 3)
• MX LV manual
3
• Terminal strip with terminals,
• MX3 LV installation guide relays and wiring
• 120:24 VAC control power
transformer
• Fiber optic kit
• CT assembly (see following
page
for part numbers)
• MX3 MV manual
• MX3 MV installation guide
AVAILABLE KITS
Part Number Description
RTFT-490000-00 LV Retrofit Kit Assembly
RTFT-490001-00 MV Retrofit Kit Assembly
51
LV CURRENT TRANSFORMER (CT) KITS - REQUIRED WHEN REPLACING RS6AK CONTROL BOARD
Part Number Description Motor FLA
CT-420000-00 288:1 with Plug-in Connector 15–64
Each CT kit includes a set of three CTs.
MV CT ASSEMBLIES
Part Number Description Motor FLA
CT-450001-01 50:5 with MV Sleeving 11–45
Each kit includes three CTs.
CTs do not need to be ordered separately.
52
ENGINEERED RETROFITS
For units that do not qualify for the Emergency Quick-Ship Retrofit
program, Benshaw also offers engineered retrofit solutions. Engineered
retrofits allow for full customization, which can provide expedited
installation time, add or change the control logic, or even retrofit
non-Benshaw units.
UNITS THAT QUALIFY FOR THE ENGINEERED RETROFIT PROGRAM:

• Synchronous starters using Benshaw-supplied field controls
• Benshaw starters rated above 4800 V
• Benshaw starters rated for greater than 3000 HP at 4160 V
• Non-Benshaw starters
PROCESS:
To receive a quotation, please provide the following information
to the Benshaw Sales Team:
• Serial number (for Benshaw units)
• Drawings (for non-Benshaw units)
• Model number
• Equipment rating (HP, voltage, FLA)
Upon review by the Benshaw Inside Sales and/or Application Engineering

team, a quotation will be issued, or a site visit will be requested if
additional details are needed.
53
MEDIUM VOLTAGE SWITCHGEAR

M VC B S E R I E S
MVCB SERIES PRODUCT HIGHLIGHTS

Benshaw’s free-standing medium voltage switchgear is the newest
product in our portfolio, offering the same rugged and reliable design
and performance of all our medium voltage products. To ensure the
safety of personnel servicing the equipment, all Benshaw’s medium
voltage switchgear offerings include a rack-out circuit breaker design.
A remote breaker control panel and arc flash sensing options are also
available to further enhance personnel safety. In addition, Benshaw
offers a full metal-clad switchgear solution.
The switchgear is provided in a NEMA-rated enclosure configured for

use as a stand-alone unit, in an equipment line-up or an MCC. Benshaw
switchgear connects seamlessly to the rest of the Benshaw MCC for a
space-saving design to feed line-ups or in jumbo starter solutions.
The Benshaw Application and Engineering Support team is available to

customize switchgear designs to meet customers’ specific application
needs without extended lead times.
KEY ADVANTAGES: STANDARD FEATURES

• Bolts directly to Benshaw • 40 kA fault rated
MCC line-up or starter • Rack-out design
• CSA special inspection • NEMA 1A indoor enclosure
• Available in 1200 A or 2000 A • Welded 11 gauge
standard (3000 A option steel construction
is custom) • Feeder protection
• Feeder protection included with CPT and PT
as standard — customer • Green open pilot light
to specify manufacturer
• Red closed pilot light
• Available up to 13.8 kV
• Amber trip pilot light
• Configurable with added
• Open push-button
options
• Closed push-button
• Rack-out design standard
• Manual racking device
• Remote breaker control panel
• Bus rated to CB size
• Line power top entry standard
• Load power top exit
Options — see page 56
54
5 KV CLASS SWITCHGEAR
M VC B S E R I E S
The MVCB series of switchgear features a draw-out circuit breaker design.
2300 V
Dimensions (in.)
Model Number Description Volts CB Frame H W D
MVCB-1200-2300-**
** MV CB 1200 A Top Entry/Top Exit 2300 1200 92.5 64 62
MVCB-2000-2300-** MV CB 2000 A Top Entry/Top Exit 2300 2000 92.5 64 62
** Insert appropriate option code as shown below:
NEMA 1 = 1
NEMA 12 = 12
NEMA 3R = 3R
3300 V
Dimensions (in.)
MVCB-1200-3300-**
MVCB-2000-3300-**
NEMA 1 = 1
NEMA 12 = 12
NEMA 3R = 3R
4160 V
Dimensions (in.)
MVCB-1200-4106-**
** MV CB 1200 A Top/Bottom Entry/Top Exit 4160 1200 92.5 64 62
MVCB-2000-4106-**
** MV CB 2000 A Top/Bottom Entry/Top Exit 4160 2000 92.5 64 62
NEMA 1 = 1
NEMA 12 = 12
NEMA 3R = 3R
55
METAL-CLAD SERIES - SINGLE UNITS

M VC B - M C S E R I E S
Benshaw can provide a complete draw-out metal-clad design requiring rear

access. For the single units, a draw-out CPT and PT are located in the top
section, and the circuit breaker is located in the bottom section. The design
allows for top or bottom entry and center exit bus. Custom 300 A breakers
are available by request. For all other configurations, consult Benshaw.
2300 V
Dimensions (in.)
MVCB-1200-2300-MC MV CB 2300 V 1200 A 2300 1200 95 36 91
MVCB-2000-2300-MC MV CB 2300 V 2000 A 2300 2000 95 36 91
4160 V
Dimensions (in.)
MVCB-1200-4160-MC MV CB 4160 V 1200 A 4160 1200 95 36 91
MVCB-2000-4160-MC MV CB 4160 V 2000 A 4160 2000 95 36 91
6600 V
Dimensions (in.)
MVCB-1200-6600-MC MV CB 6600 V 1200 A 6600 1200 95 36 91
MVCB-2000-6600-MC MV CB 6600 V 2000 A 6600 2000 95 36 91
13800 V
Dimensions (in.)
MVCB-1200-13800-MC MV CB 13800 V 1200 A 13800 1200 94 36 94
MVCB-2000-13800-MC MV CB 13800 V 2000 A 13800 2000 94 36 94
56
METAL-CLAD SERIES - DUAL UNITS
M VC B - M C S E R I E S
Benshaw’s dual unit design allows the customer to stack circuit breakers
two high. The design includes two enclosures sized at 36"W. The CPTs and
the PTs will be in the second enclosure. The switchgear is a fully draw-out
metal-clad design requiring rear access. The design allows for top or bottom
entry and center exit bus. For other configurations, consult Benshaw.
2300 V
Dimensions (in.)
MVCB-1200/1200-2300-MC MV CB 2300 V 1200 A Top/CB 1200 A Bottom 2300 1200/1200 95 72 91
4160 V
Dimensions (in.)
6600 V
Dimensions (in.)
13800 V
Dimensions (in.)
57
MEDIUM VOLTAGE SWITCHGEAR OPTIONS

Benshaw’s in-house capabilities allow for customization of
switchgear without extended lead time. Our team of application
and production engineers is available to fully support custom
projects tailored to meet your application and specifications.
A list of standard options for switchgear is available below. For
other options, consult Benshaw.
PILOT DEVICES
Catalog Number Description
B100 Green Open Pilot Light
B101 Red Closed Pilot Light
B102 Amber Trip Pilot Light
B103 Open Push-Button Raised
B104 Closed Push-Button Flush
B105 Fault Reset Push-Button
B110 Hand-Off-Auto Selector Switch
B111 Local-Off-Remote Selector Switch
B112 Key Operated Hand-Off-Auto Selector Switch
CB ACCESSORIES
B120 Breaker Lift Truck
B121 Breaker Test Cabinet
B122 Remote Racking Device
BUS/LINE OPTIONS
B130 Mimic Bus
B131 Insulated Bus Covering — 1200 A Rated
B132 Insulated Bus Covering — 2000 A Rated
B133 Ground Balls
B134 Live Line Indications
B140 Surge Arrestors, 2300 VAC
58
MEDIUM VOLTAGE SWITCHGEAR OPTIONS
Benshaw’s engineering team has experience working with all major relay
suppliers. Benshaw will seamlessly integrate any protective relay into the
system with any PTs or CTs required for operation. Please provide the
full part number of the meter when ordering equipment.
PROTECTION RELAYS
B200 Mutlilin 850 — Feeder Protection
B201 Multilin PQM — Power Quality Monitoring
B202 Multilin 845 – Transformer Feeder Protection
B203 Multilin 369 — Motor Protection
B204 Multilin 869 — Advanced Motor Protection
B205 Schweitzer SEL-751 — Feeder Protection
B206 Schweitzer SEL -735 — Power Quality Monitoring
B207 Schweitzer SEL-787 — Transformer Feeder Protection
B208 Schweitzer SEL-849 — Motor Protection
B209 Schweitzer SEL-710 - Advanced Motor Protection
Other options are available. Please contact the Benshaw Application Engineering team.
Benshaw installs but does not program any third party relays.
Benshaw’s equipment is designed to be rugged, reliable and, above all, safe.

We are proud to be able to offer some of the latest safety technology available
on the market and incorporate it into solutions to meet your needs.
ENHANCED SAFETY FEATURES

B300 Thermal Viewing Windows
B301 Ultrasonic Ports
B302 Arc Flash Sensing – Multilin*
B303 Arc Flash Sensing — Schweitzer*
B305 Remote Breaker Control Panel
*Arc Flash Sensing is an option for protection relays.
The relay option is required for Arc Flash Sensing.
59
BENSHAW MEDIUM VOLTAGE COMPLETE

PRODUCT SOLUTIONS
Benshaw provides complete product solutions tailored to customer’s needs

with some of the most competitive lead times in the industry. Customers
rely on Benshaw for full turn-key medium voltage MCC solutions that are
designed for rugged and reliable operation in the toughest applications.
Every Benshaw medium voltage MCC solution is reviewed by the application
engineering team in the quotation phase to ensure that customers receive the
right solution for their application with the latest and most cost-competitive
options available. All orders are then engineered in-house to meet the
customer’s expectations with close coordination between the application and
production engineering teams to ensure the product meets specifications.
When you purchase a Benshaw medium voltage MCC solution, you’ll have the
peace of mind that you’re receiving some of
the best equipment in the industry.
60
M - SERIES MVE
I E C ST Y L E S O F T STA RT E R
Benshaw’ s M-Series MVE medium voltage soft starters are an integrated solution for motor control and protection.
MVE starters combine advanced soft start and soft stop functionality with extensive motor and system protection,
plus a user-friendly interface and complete commissioning diagnostics.
Safe operation with separate

Top or bottom cable input galvanically isolated low voltage
and control wiring section via IBT technology
Front and rear IEC style panel

panel access
available
Available in both stand-alone

and line-up configuration
Corrosion resistant
hot-dip galvanized
A range of switching
steel sheets
options (vacuum contactor
or vacuum circuit breaker)
M-Series Specifications:
• Rated voltage • IP4X protection rating (IP54 optional)
• Rated busbar current: up to 630 A • Altitude: < 1000 m (higher with derating)
• Rated short time withstand current / • Ambient temperature: -10 °C to 60 °C (above 50 °C

peak: up to 31.5 kA for 1 seconds / up with derating)
to 82 kA
• Partition classification: PI • Color painting: RAL7032 (other colors optional)
• Loss of service continuity: LSC1 / LSC2
61
M - SERIES MVE
P OW E R F U L A N D R E L I A B L E
Every application is different, and selecting the right starter for the job can sometimes seem like a daunting task. Variables
such as altitude, ambient temperature, load and starts per hour all affect selection of the ideal motor starting solution.
At Benshaw, we employ sophisticated engineering tools to help you select the right MVE starter for your site conditions.
No matter the application, you can trust our team of experienced motor control professionals to get your motor running
smoothly.
A designed based on Individually removable

standard components phase arm design allows for
reduces the need simple installation, service or
for spare parts and replacement
simplifies support
Conformal coating on PCBs for

Ultra-compact form protection in environments up
factor supports vertical or to pollution degree 3
horizontal integration of
power electronics, saving
valuable space
TECHNICAL DATA
Motor voltage: 2.3 - 13.8 kV (maximum 11 kV in M-Series Panel)

Control voltages: 85 - 264 VAC or 90 - 350 VDC
Frequency: 45/66 Hz (autotrigger)
Starter current: 70 A - 1700 A (maximum 540 A in M-Series Panel)
Starting time (max): 1 second - 30 seconds (180 seconds)
Ambient temp. (max): -10°C to 60 °C (above 50 °C with derating)
Maximum altitude: 1000 m (higher with derating)
IP rating (power assembly): IP00
IP rating (controller): IP54 / NEMA12
CT type: Standard MV CTs (adjustable ratio)
VT type: EPT type
MV/LV isolation: 100% fiber optic connection
Digital input 3 fixed (start, stop, reset), 2 programmable (A,B)
Relay output: 4 fixed, 3 programmable (A,B,C)
Analog output: 1 analog output
Communications I/O: Modbus RTU, Modbus TCP, Profibus, Profinet, DeviceNet, Ethernet/IP, USB
62
M - SERIES MVE
TA K E C O NT R O L F R O M T H E STA RT
Medium voltage installations are complex enough METERING FUNCTIONALITY:

without making the starter hard to use as well.
MVE is packed with features designed to make • Motor current
your life easier, including real-language feedback • Motor voltage
messages, so you don’t have to look up codes to
• Mains frequency
know what’s happening.
• Motor pd
• Motor kW
Built-in monitoring and indicators, and extensive
• Motor HP
on-board input and output functionality reduce
the need for space and avoid the cost of auxiliary • Motor temperature
equipment, while simplifying installation. • kWh
Real-time graphs of motor operating performance • Hours run
and current quickly and clearly illustrate exactly • Real-time graphs
how your motor is performing.
No fuss, no trouble - a smoother start in every
sense.
The MVE controller features simple, plain

language feedback on the soft starter’s operation
and events - no need for trip code look-ups.
Multilingual controller
with a choice of eight
languages
Clear, easy to read,

programmable
screen Status LEDs for
immediate feedback
Start, stop, reset,

local/remote push
buttons
Intuitive interface and

menu structure for easy
setup, with multi-level
password protection
Shortcut buttons
for quick access to
common tasks
IP54 keypad mounted
on cabinet exterior
63
M - SERIES MVE
R E LY O N M V E
Feature Benefit
Quick Application Setup Easy commissioning
Multi-language Ease of use and communication

Graphical Display
Dual Motor Set Allows for two different starting and stopping motor data sets
Starting and Stopping A range of starting methods including current based torque control
Options make the MVE soft starter suitable for all applications
Simulation Mode Fast and easy testing during installation and commissioning without
the need for a mains supply or motor
Real-time Performance Real-time graphs of motor performance and current quickly and
Graph clearly illustrate how your motor is performing
Diagnostic Tool Recorded waveforms can help diagnose conditions interfering with
operation
LV/MV Isolation via IBT Technology Benshaw IBT Interface Board Technology isolates the core starter
control system and HMI from the MV power section, creating a safer
work environment
LV Motor Test Conduct factory testing of motor protections via an external system
such as Omicron
Secondary Injection Allows full testing of motor protections via an external system such
Testing as Omicron
Complete Motor A wide range of protection features including ground fault

Protection protection ensure that your equipment can operate safely even in
the most demanding environments
DOL+Mode Protects your motor even while operating in bypass mode
Advanced Thermal Intelligent thermal modeling allows the soft starter to dynamically
Modeling calculate motor temperature and determine whether the motor can
start successfully
64
M - SERIES MVE
P R OT E C T I O N F U N C T I O N A L I T Y
Description Built-in Protection ANSI Code
Maximum start time Excess start time 48

Too many starts Restart delay and dynamic thermal model 66
Undercurrent Undercurrent 37
Overcurrent - jam Instantaneous/time-delay overcurrent 50/51/51R
(Locked rotor, load increase)

Overcurrent - (short circuit) Instantaneous /time-delay overcurrent (stage 2) 50/51
Checking or Interlocking relay Shorted SCR 3
Thermal overload Thermal overload - dynamic model 49/51
Current imbalance Current imbalance 46
Undervoltage Undervoltage 27
Overvoltage Overvoltage 59
Phase loss Phase loss 47
Phase sequence Phase sequence 47
Power loss Power loss 32
Ground fault Ground fault 50G
Mains frequency Frequency check, frequency variation 81
External communications failure Communication failure 85
Ext. fault 1/code - 1 Auxiliary trip A 94/95
Ext. fault 2/code - 2 Auxiliary trip B 94/95

Motor overtemperature Thermistor protection* 23
Stator winding overtemperature Thermistor protection* 49
*RTD Relay is optional.
65
M - SERIES CONFIGURATIONS AND DIMENSIONS

EO E1
Soft starter only SST + VC SST + VC + Fuse SST + VCB
controller F1-3 controller controller

controller
V sensing
V sensing V sensing
V sensing K1 K1 Q1
SST SST SST
SST
3 3 3 3
20167.A
20168.A
20169.A
20170.A
M M M M
E2 E3
SST + VC SST + VC + Fuse SST + VCB SST + DS + VC + Fuse SST +DS+ VCB
Q1 Q1
F1-3
Q1
K1 controller
controller
controller F1-3
K1
controller controller
K1 Q2
V sensing
V sensing Q2
K2 V sensing SST
SST
SST K2
V sensing V sensing
3 SST K2 SST Q3
3
3
3 3
20120.A
20171.A
13514.B
20172.A
13513.B
M M M M M
LEGEND DIMENSIONS
Controller controller
Controller
F MV Fuses
MVE V sensing MVE soft starter with

SST voltage sensing A
K Vacuum contactor
Q Vacuum circuit
breaker
20209.A
Q Disconnecting switch B C
Height (A) Width (B) Depth (C) (mm)

3 3 current transformer
Model (mm) [max] (mm) E1/E2 E3
L L Inrush current limiter
M-MVE-XXXX-V02~06 2320 [2350] 800 1200 1400
C Capacitors M-MVE-XXXX-V11 2200 [2233] 1150 1400 N/A
66
L - SERIES MVE
I E C T Y P E T E ST E D S O F T STA RT E R
The Benshaw MVE L-Series soft starter is a powerful and reliable solution for your arc resistent, Type
tested IEC application requirements.
Extensive personal safety features, an easy-to-use graphical interface, and comprehensive built-in motor/
load protection make this a well balanced solution for your medium voltage needs.
MVE brings together sophisticated soft start motor control functionality in a robust yet compact physical
configuration.
MVE is available as a fully-furnished, Type tested cabinet. In addition to standard packages, we can supply
a complete line-up to meet your requirements.
L - SERIES SPECIFICATIONS
• Rated voltage: 3.6 kV - 17.5 kV

• Rated busbar current: Up to 2000 A
• Rated short time withstand current / peak:
• Up to 40 kA for 1 second / 104 kA
• Internal arc fault IAC classification:
AFL 31.5 kA for 1 second
Partition classification: PM
• Loss of service continuity: LSC1 / LSC2 / LSC2B
• IP4X protection rating (IP54 optional)
• Altitude: < 1000 m (higher with derating)
• Ambient temperature: -10 °C - 60 °C(above 50 °C with
derating)
• Color painting: RAL7035 (other colors optional)
67
L - SERIES MVE
I E C T Y P E T E ST E D S O F T STA RT E R
Available in both IEC type tested

stand-alone and line-up
2200 mm height for easier
configuration
transportation
Safe operation with separate

Disconnecting switch galvanically isolated low
viewing window for voltage
safer de-energizing
section via IBT technology
(back of enclosure)
Maintenance friendly
design
Robust hinges
and handles for
convenient
Top or bottom cable and safe closure
input and control wiring
Front panel access

with optional rear Built-in locking
panel access available on all compartment
doors as standard
Corrosion resistant
hot-dip galvanized steel
sheets
Optional internal power factor

A range of switching options
correction including capacitor,
(vacuum contactor or vacuum circuit breaker)
vacuum contactor, fuses and
inrush current limiter
68
L - SERIES MVE
ARC FAULT
An arc fault is a high power discharge of electricity between two or more conductors. Such arc events can reach
temperatures of over 10,000 °C - hot enough to liquefy ceramics, plastics and metal. During an arc event, the arc fault
causes a sudden increase in pressure, followed by an expansion and emission phase and, finally, a thermal phase. This
combination of pressure and heat can blast debris and combustible gas outward with extreme force.
The internal pressure against the weakest points of the enclosure (e.g. windows, hinges and joints) can destroy an
electrical enclosure and may cause serious or fatal injury to nearby personnel.
Arc faults can occur for a number of reasons including overvoltage, faulty insulation, mechanical failure or failure of a
fuse.
Due to the significant risk of serious injury or death that an arc fault presents, responsible specifiers should ensure that
they require all switchgear to meet the IEC 62271-200 standard.
L - SERIES ARC FAULT PROTECTION Fully type tested.

If an arc event occurs within a Benshaw Benshaw L-Series panels are fully type tested according to IEC 62271-
L-Series starter, the arc fault is contained by 200:
solid locking doors and heavy double layer • Short time withstand current
compartment panels. • Peak withstand current
During the emission phase, the pressure is • Internal arc fault {IAC classification: ALF 31.5 kA for 1 second}
safely released using discharge flaps on the
• Dielectric test on main and auxiliary circuits
top of the panel (or optional ducts), which
• IP rating
direct the explosion upwards or vent it safely
outside. • Temperature rise test related to 50 °C ambient temperature and
main circuit resistance
Certificates are available from Benshaw on request.
69
L - SERIES MVE
DESIGN DETAILS
L - Series MVE design is available in either IP4X or IP54 panel, with options for line and bypass devices, earthing
and isolation switches. Benshaw can also design and build panels to meet particular specifications, and we offer
full application engineering support at all stages of the design process.
Pressure Blast Flap
Viewing window
LV compartment
Disconnect / earth
switch
Interlock Line & bypass

mechanism switching devices
MV protection
fuses MVE current
transformers
Internal cable duct
MV soft starter
power assemblies Earth bar
Height Width Depth

(mm) (mm) (mm)
E1/E2 E3 E1/E2 E3 E3 + PFC
L-MVE-XXXXX-V02
L-MVE-XXXXX-V03 1000 1200 1400 1600
L-MVE-XXXXX-V04 2200
L-MVE-XXXXX-V06
L-MVE-XXXXX-V11 1150 1400 1400 1600
L-MVE-XXXXX-V13 1400 1600 1600 1800
70
L - SERIES MVE CONFIGURATIONS
EO E1
Soft starter only SST + VC SST + VC + Fuse SST + VCB
controller F1-3 controller controller

controller
V sensing
V sensing V sensing
V sensing K1 K1 Q1
SST SST SST
SST
3 3 3 3
20167.A
20168.A
20169.A
20170.A
M M M M
E2 E3
SST + VC SST + VC + Fuse SST + VCB SST + DS + VC + Fuse SST +DS+ VCB
Q1 Q1
F1-3
Q1
K1 controller
controller
controller
F1-3
K1
controller controller
K1 Q2
V sensing
V sensing Q2
K2 V sensing SST
SST
SST K2 V sensing V sensing
3 SST K2 SST Q3
3
3
3 3
20172.A
13513.B
20120.A
20171.A
13514.B
M M M M M
E3 LEGEND
Controller controller
Controller
SST + DS + VC + Fuse + PFC SST +DS+ VCB + PFC
F MV Fuses
Q1 Q1
MVE V sensing MVE soft starter with
F1-3 SST voltage sensing
F2-3 F1-3
controller controller K Vacuum contactor
K1 Q2
K3 K1
Q Vacuum circuit
L L
V sensing V sensing
breaker
C SST K2 C SST Q3
Q Disconnecting switch
3 3
3 current transformer
20173.A
20119.A
3
L L Inrush current limiter
M M C Capacitors
71
L - SERIES MVE
P OW E R F U L A N D R E L I A B L E
Every application is different, and selecting the right starter for the job can sometimes seem like a daunting task.
Variables such as altitude, ambient temperature, load and starts per hour all affect selection of the ideal motor
starting solution. At benshaw, we employ sophisticated engineering tools to help you select the right MVE
starter for your site conditions. No matter the application, you can trust our team of experienced motor control
professionals to get your motor running smoothly.
A designed based on Individually removable

standard components phase arm design allows for
reduces the need for simple installation, service or
spare parts and simplifies replacement
support
Conformal coating on PCBs

for protection in environments
Ultra-compact form
up to pollution degree 3
factor supports vertical or
horizontal integration of
power electronics, saving
valuable space
TECHNICAL DATA
Motor voltage: 2.3 - 13.8 kV

Control voltages: 85 - 264 VAC or 90 - 350 VDC
Frequency: 45/66 Hz (autotrigger)
Starter current: 70 A - 1700 A
Starting time (max): 1 second - 30 seconds (180 seconds)
Ambient temp. (max): -10°C to 60 °C (above 50 °C with derating)
Maximum altitude: 1000 m (higher with derating)
IP rating (power assembly): IP00
IP rating (controller): IP54 / NEMA12
CT type: Standard MV CTs (adjustable ratio)
VT type: EPT type
MV/LV isolation: 100% fiber optic connection
Digital input 3 fixed (start, stop, reset), 2 programmable (A,B)
Relay output: 4 fixed (line, bypass, PFC, PAPS), 3 programmable (A,B,C)
Analog output: 1 analog output
Communications I/O: Modbus RTU, Modbus TCP, Profibus, Profinet, DeviceNet, Ethernet/IP, USB
72
L - SERIES MVE
TA K E C O NT R O L F R O M T H E STA RT
Medium voltage installations are complex enough METERING FUNCTIONALITY:

without making the starter hard to use as well.
MVE is packed with features designed to make • Motor current
your life easier, including real-language feedback • Motor voltage
messages, so you don’t have to look up codes to
• Mains frequency
know what’s happening.
• Motor pd
• Motor kW
Built-in monitoring and indicators, and extensive
• Motor HP
on-board input and output functionality reduce
the need for space and avoid the cost of auxiliary • Motor temperature
equipment, while simplifying installation. • kWh
Real-time graphs of motor operating performance • Hours run
and current quickly and clearly illustrate exactly • Real-time graphs
how your motor is performing.
No fuss, no trouble - a smoother start in every
sense.
The MVE controller features simple, plain language

feedback on the soft starter’s operation and events -
no need for trip code look-ups.
Multilingual controller
with a choice of eight
languages
Clear, easy to read,

programmable
screen Status LEDs for
immediate feedback
Start, stop, reset,

local/remote push
buttons
Intuitive interface and
menu structure for easy
setup, with multi-level
password protection
Shortcut buttons
for quick access to
common tasks IP54 keypad mounted
on cabinet exterior
73
L - SERIES MVE
R E LY O N M V E
Feature Benefit
Quick Application Setup Easy commissioning
Multi-language Ease of use and communication

Graphical Display
Dual Motor Set Allows for two different starting and stopping motor data sets
Starting and Stopping A range of starting methods including current based torque control make
Options the MVE soft starter suitable for all applications
Simulation Mode Fast and easy testing during installation and commissioning without the
need for a mains supply or motor
Real-time Performance Real-time graphs of motor performance and current quickly and clearly
Graph illustrate how your motor is performing
Diagnostic Tool Recorded waveforms can help diagnose conditions interfering with
operation
LV/MV Isolation via IBT Technol- Benshaw IBT Interface Board Technology isolates the core starter control
ogy system and HMI from the MV power section, creating a safer work
environment
LV Motor Test Conduct factory testing of motor protections via an external system such
as Omicron
Secondary Injection Allows full testing without the need for a medium voltage motor or
Testing supply
Secondary Injection Allows full testing of motor protections via an external system such as
Testing Omicron
Complete Motor A wide range of protection features incluiding ground fault protection
Protection ensure that your equipment can operate safely even in the most
demanding environments
DOL+Mode Protects your motor even while operating in bypass mode
Advanced Thermal Intelligent thermal modeling allows the soft starter to dynamically
Modeling calculate motor temperature and determine whether the motor can start
successfully
74
L - SERIES MVE
P R OT E C T I O N F U N C T I O N A L I T Y
Description Built-in Protection ANSI Code

Maximum start time Excess start time 48
Too many starts Restart delay and dynamic thermal model 66
Undercurrent Undercurrent 37
Overcurrent - jam Instantaneous/time-delay overcurrent 50/51/51R
(Locked rotor, load increase)

Overcurrent - (short circuit) Instantaneous /time-delay overcurrent (stage 2) 50/51
Checking or Interlocking relay Shorted SCR 3
Thermal overload Thermal overload - dynamic model 49/51
Current imbalance Current imbalance 46
Undervoltage Undervoltage 27
Overvoltage Overvoltage 59
Phase loss Phase loss 47
Phase sequence Phase sequence 47
Power loss Power loss 32
Ground fault Ground fault 50G
Mains frequency Frequency check, frequency variation 81
External communications failure Communication failure 85
Ext. fault 1/code - 1 Auxiliary trip A 94/95
Ext. fault 2/code - 2 Auxiliary trip B 94/95

Motor overtemperature Thermistor protection* 23
Stator winding overtemperature Thermistor protection* 49
*RTD Relay is optional.
75
M2L MEDIUM VOLTAGE DRIVE

T E C H N I C A L DATA
Transformer/Rectifier Inverter
01
L
C1
Secondary Windings 02
L
Main Contactor
+ DC
+DC 03
L
C2
3-Phase Primary Cell Cell Cell
04
L
Windings
Pre-charge Cell Cell Cell
Contactor
Cell Cell Cell
3-Phase Bridge
AC Rectifiers
Mains
M
3
Cell Cell Cell

Pre-charge
Contactor Cell Cell Cell
Cell Cell Cell
-DC
- DC
Main Contactor
INPUT LINE SPECIFICATION INPUT TRANSFORMER CONTROL METHODS

• Input Voltage1 • 6–36-Pulse • Volts/Hertz (V/Hz)
- 3Ø, 380 V–35 kV ±10% • Air-cooled or Oil-filled • Sensorless Vector Control (SVC)
• Input Frequency • Indoor or Outdoor Installation
- 50 or 60 Hz ±5% EFFICIENCY
RECTIFIER • Inverter
MOTOR-SIDE SPECIFICATION • 6–36-Pulse - >99.5%
• Output Voltage1 • Diode Front End • Drive System
- 3Ø, 0–2300 V • Indoor or Outdoor Installation - >97%
- 3Ø, 0–4160 V
- 3Ø, 0–7200 V INVERTER 1
onsult factory for voltages other
C
• Output Current • Multi-Level PWM than specified ranges.
- 0–770 A Single Inverter • LV IGBT Power Cells
2
onsult factory for higher output
C
frequency requirements.
- 0–1500 A Parallel Inverters • Indoor Installation 3
onsult factory for higher power
C
• Output Frequency2 requirements.
- 0–90 Hz
• Output Power3
- Up to 12,000 HP
76
PERFORMANCE
SUPERIOR UTILITY-FRIENDLY INPUT POWER QUALITY SUPERIOR MOTOR-FRIENDLY OUTPUT WAVEFORM QUALITY
• Input currents and voltages meet/exceed • Motor-friendly 13-level line-to-line output voltage
IEEE 519 requirements • Low harmonics and low dV/dT
• Input PF > 0.95 • Output filter not required (cables up to 1000 ft.)
• Input filter not required
RELIABILITY SAFETY SERVICEABILITY

Availability of operations is ensured Workforce, application and Simple and fast maintenance is
through simple and well-proven equipment are protected through ensured through front access only
design. Utilizing simple and standard safe design with reduced arc flash design and advanced diagnostic
transformer and rectifier minimizes footprint and unique and standard tools such as Benshaw Connect.
the component count as well as arc flash detection system. Benshaw Connect provides intuitive,
cable connections. True power-cell- Remote HMI allows personnel to user-friendly access to operational
based inverter design creates the operate the drive while away from and conditional data, trends and
most modular inverter design in medium voltage. events log as well as control and
industry while enabling use of highly motor parameters.
reliable components such as dry-
type film capacitors and LV IGBTs.
Redundant fans are included in the
standard design.
77

F L E X I B I L I T Y O F I N STA L L AT I O N
FLEXIBILITY OF INSTALLATION
Great versatility provides various configuration and installation options to
make the solution suitable for operation in different environmental conditions
while providing significant cost savings and reduced total cost of ownership.
Converter Inverter
V in + V out
M
Vdc 3
-
E-house
Transformer Rectifier Inverter
V in
+ V out
M M
Vdc 3˜ 3
-
Outdoor E-house
78
TOTA L C O ST O F OW N E R S H I P
SIGNIFICANT SAVING ON YOUR AIR-CONDITIONING COST

Significant savings on initial investment, operating cost and maintenance costs
of air-conditioning system by moving majority of heat load outdoors.
HEAT LOAD ANALYSIS

Example shown for a typical 5000 HP MV drive with 97% overall efficiency
Power Loss and Heat Load

POWER LOSS (k
(kW) HEAT LOAD (BTU/HR)
Transformer 80 275,000
Rectifier 10 34,000
Inverter 25 85,000
Drive 115 394,000
Required Air-Conditioning Tonnage to Dissipate Heat from E-House

INDOOR TRANSFORMER, OUTDOOR TRANSFORMER,
RECTIFIER & INVERTER INDOOR RECTIFIER & INVERTER
35
30 7
25 3
20
15
25
10
5 7
0 3
Yearly Operating Cost $37,000 $11,000

20-Year Operating Cost $788,000 $225,000
Calculations above do not include redundant HVAC capacity and installation and maintenance cost of HVAC units.
1
79

S P E C I A L A P P L I C AT I O N S
SYNCHRONOUS TRANSFER Single VFD with Single Motor — Single motor setup
Advanced synchronous transfer setup allows the motor provides the ability to soft start a motor and eliminate
to be transferred to the supply line after the motor any inrush current, thus reducing the impact on the
voltage magnitude and phase angles at the motor power system. The motor may be operated at variable
terminals are synchronized and matched with the ones speeds using the M2L MV drive or transferred across
at the supply line terminals. Advanced synchronous the line to operate at full speed.
transfer controller provides “bump-less” transfer of the
motor, which ensures minimized stress on the motor Single VFD with Multiple Motors — Multiple motors setup
and driven system. provides the ability to soft start any of the motors and
Benshaw offers all the isolation disconnects, contactors, eliminate any inrush current, thus the reducing impact
sync reactor and synchronous controller as well as the on the power system. Some or all the motors may be
M2L MV drives, providing an easy, fast and smooth synchronized with the utility supply and be operated
one- stop shop experience. at full speed. One motor may be operated at variable
speeds using the M2L MV drive for load trimming
purposes.
One-Line Diagram 1 VFD — 3 Motor
Line-Up Diagram 1 VFD — 3 Motor
80
S P E C I A L A P P L I C AT I O N S
PARALLEL DRIVE
The modular and flexible design of the M2L MV drive The 2ML design utilizes modular building blocks;
provides the ability to utilize two inverters in parallel therefore, the same components are used to achieve
and expand the HP rating of a fully air-cooled solution higher horsepower ratings. Using modular building
to beyond 10,000 HP range. An air-cooled solution blocks allows the customer to standardize on lower-cost
at this HP range eliminates cumbersome piping and spare parts, minimizing downtime and maintenance
complex and unreliable liquid-cooling systems, thus costs.
offering significant cost savings during initial investment,
installation and operation of the drive.
One-Line Diagram with Parallel Drive and Outdoor Transformer
DC Reactor
18-Pulse
Rectifier AC Reactor
M2L 3000
3 FU
440 A/550 A/660 A/770 A
Master
3 FU
3 FU
TC-FO
M
DC Reactor
AC
Reactor
M2L 3000
440 A/550 A/660 A/770 A
Follower
STD-EE
Process
STD-EE
Control Router
Interface
Single HMI
Machine
STD- EE — Standard Electrical Ethernet (100 MB)
Interface Laptop TC-FO — Time Critical Fiber Optic Inter-Inverter Communication
Benshaw Connect
Line-Up for 8000 HP 4160 V Parallel Drive with Outdoor Transformer
81
MEDIUM VOLTAGE DRIVE FEEDER

D R I V E F E E D E R N O N - BY PAS S E D
Shunt isolation is required in order to protect the VFD from line power in the case of the fault.
Load-break isolation is required to be able to safely perform maintenance on drive solutions.
Benshaw provides standard solutions for isolation drive systems utilizing load-break
disconnect switches and contactors. The Benshaw drive solutions are designed to seamlessly
integrate into existing Benshaw medium voltage line-ups.
VFD FEEDER
The VFD Feeder provides input isolation to the VFD, but does not allow for bypass. The
contactor will open, isolating the VFD, should a fault appear.
Each VFD Feeder includes the following:

• 5 kV vacuum contactor
• 4.76 kV disconnect
- Grounding bar
- Viewing window
• Class E rated fuses
Dimensions (in.)
Approximate Disconnect Disconnect
Model Number Voltage maximum HP (kW) FLA H W D Rating Type
CFMVM2LDISC-160A-2300-12 2300 700 (500) 160 and 92.5 24 36 400 A Rotary
below load break handle
and 600 A
continuous
CFMVM2LDISC-160A-4160-12 4160 1300 (950) 160 and 92.5 24 36 400 A Rotary
and 600 A
continuous
*The FLA of the system must include any safety factor of the motor, and should be sized to the maximum full load
current at which the motor will operate.
*All dimensions above assume top entry and a pass-through exit to the neighboring converter or bottom exit.
Contact Benshaw for additional entry/exit options.
*Consult factory for larger sizes or alternate enclosure ratings.
82
D R I V E F E E D E R N O N - BY PAS S E D
83

D R I V E F E E D E R W I T H AT L BY PAS S
VFD FEEDER WITH ATL BYPASS

Having the option for ATL bypass allows for operation of the motor if the drive fails.
Power is applied through the closure of a vacuum contactor and disconnect switch,
bypassing the VFD, and connecting the motor directly to the line. This solution is highly
recommended for critical applications that can’t afford any downtime.
Each VFD Feeder with ATL Bypass includes the following:
ATL STARTER SECTION MAIN VFD DISCONNECT

• 4.76 kV disconnect • 4.76 kV disconnect
- Load break/fault make - Load break/fault make
- Grounding bar - Grounding bar
- Viewing window - Viewing window
• Class R rated fuses • Class E rated fuses
• (2) 5 kV vacuum contactors — • 5 kV VFD input vacuum contactor
one for line isolation and one • NEMA 12 enclosure
for VFD output isolation
• MX3 protection
- (3) phase current transformers
- MV divider card
- MX3 keypad
- MX3 control board
Dimensions (in.)
Approximate Disconnect Disconnect
Model Number Voltage maximum HP (kW) FLA H W D Rating Type
CFMVM2LBYP-160A-2300-12 2300 700 (500) 160 and 92.5 60 36 400 A Rotary
and 600 A
continuous
CFMVM2LBYP-160A-4160-12 4160 1300 (950) 160 and 92.5 60 36 400 A Rotary
and 600 A
continuous
84
D R I V E F E E D E R W I T H AT L BY PAS S
Note that to run in ATL mode, the ATL disconnect must be closed and the VFD disconnect must be opened.
*With the standard configuration, two load side connection points are required — one to the ATL Starter
Section and one to the Main VFD Disconnect Section. This option includes the following in order have only
one load power connection point for CFMVM2LBYP-160A-2300/4160-12.
• NEMA 12 Enclosure approx. 92.5”H x 18”W x 36”D

• Motor Landing Pad
• 800 A Non-insulated Bus
85

D R I V E F E E D E R W I T H F U L LY I S O L AT E D AT L BY PAS S
VFD FEEDER WITH FULLY ISOLATED ATL BYPASS

To continuously run a motor even during servicing of the medium voltage drive,
an additional disconnect switch is required. This solution allows the motor to
run through the bypass starter while the drive can be safely worked on. This is
recommended for highly critical applications where no downtime
can be tolerated.
Each VFD Feeder with Fully Isolated ATL Bypass includes the following:
(2) HIGH ATL STARTER/VFD OUTPUT MAIN VFD DISCONNECT

ISOLATION SECTIONS • 4.76 kV disconnect
• (2) 4.76 kV disconnects — one - Load break/fault make
for line isolation and one for VFD - Grounding bar
output isolation - Viewing window
- Load break/fault make • Class E rated fuses
- Grounding bar
• 5 kV VFD input vacuum contactor
- Viewing window
• Class R rated fuses
• (2) 5 kV vacuum contactors — one
for line isolation and one
for VFD output isolation
• MX3 protection
- (3) phase current transformers
- MV divider card
- MX3 keypad
Dimensions (in.)
Approximate
Model Number Voltage maximum HP (kW) FLA H W D Disconnect Rating Disconnect Type
CFMVM2LFBYP-160A-2300-12 2300 700 (500) 160 and 92.5 60 36 400 A load Rotary or
below break and 600 A Flange Handle
continuous
CFMVM2LFBYP-160A-4160-12 4160 1300 (950) 160 and 92.5 60 36 400 A load Rotary or
below break and 600 A Flange Handle
continuous
86
D R I V E F E E D E R W I T H F U L LY I S O L AT E D AT L BY PAS S
87
Benshaw Group
Benshaw, Inc.
615 Alpha Drive
Pittsburgh, PA 15238 United States
Toll Free: 1-800-441-8235
Phone: 412-968-0100
Fax: 412-968-5415
Benshaw Canada Controls, Inc.

550 Bright Street East
Listowel, Ontario N4W 3W3 Canada
Toll Free: 1-877-291-5112
Phone: 519-291-5112
Fax: 519-291-2595
Benshaw Excel
Detroit, MI
Benshaw - Aucom Ltd.

New Zealand
Benshaw - Aucom Ltd. International

• Germany
• Dubai
• Korea
www.Benshaw.com
Specifications subject to change without notice. | Copyright © 2021 Benshaw, Inc. | All rights reserved.
CAT-14000-02 | Updated 12-01-2021 | Printed in the USA

Medium Voltage Soft Starters - BENSHAW

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Medium Voltage Soft Starters - BENSHAW

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Product Catalog

Medium Voltage Soft Starters,

Prepackaged Starters with ATL Bypass Especial Application Solutions

As a global leader in 2,300 V to 15,000 V

Benshaw provides a full line of application solutions for motors

As an industry leader in motor control, Benshaw is known for their

FIBER OPTIC FIRING

• Power ramp • VA • Heating indication

PREPACKAGED SOLID STATE STARTERS

MVRXE SERIES PRODUCT HIGHLIGHTS:

STANDARD FEATURES: • Separately mounted “SPE” series KEY ADVANTAGES:

PREPACKAGED SOLID STATE STARTERS IN

THE UPGRADED/ENHANCED DESIGN OF BENSHAW’S LEGACY PRODUCT THAT

KEY ADVANTAGES: STANDARD FEATURES:

• Switch-selectable emergency • “R” class fusing protection

back-up full voltage starter • Door-mounted controls

• MX3 embedded digital control • Modbus communications standard

WANT TO MINIMIZE DOWNTIME LOSS OF PRODUCTION?

RECOMMENDED SPARE PARTS KITS INCLUDE THE FOLLOWING:

• Power phase/stack assembly (x1)

Model Number Motor Amps List Price

1700 HP AND 3000 HP STARTERS

*Amp range not shown; consult factory.

DESIGN YOUR CUSTOMIZED STARTER TO SHIP

0 to 1,000 HP 1,001 to 3000 HP Choose Service Entrance

Choose RTD Options

Choose Bus Splice Options H E Local-Off-Remote 3-Position Switch H N None

**Motor currents vs. HP are typical; confirm actual motor current.

Need help sizing your Soft Starter?

FRONT VIEW FRONT INTERIOR VIEW

All drawings packages are available on BenshawExpress.com.

Steel bolt — Torque in pound-foot

6. Approximate weight is 1600 lbs (726 kg).

RIGHT SIDE INTERIOR VIEW

All drawings packages are available on BenshawExpress.com.

MVE MEDIUM VOLTAGE SOFT STARTERS

NEMA 12 enclosed E2 starter NEMA 3R outdoor rated starter

Part Number Description

Power Rating (amps)

Main voltage .................................................................................. 2.3 kV ~ 15 kV (±10%)

MVE MEDIUM VOLTAGE SOFT STARTERS

Dimensions and Weights:

Dimensions and Weights:

MEDIUM VOLTAGE SOFT STARTERS REQUEST FORM

Power cables entry (top or bottom)

Type of exciter (rotating or static) New or refurbished motor?

Benshaw has developed advanced engineering, drafting, materials

CONTROL MODIFICATIONS — POWER RATINGS TO FIT

SOLID STATE REDUCED VOLTAGE STARTERS

MVRMX SERIES PRODUCT HIGHLIGHTS

The RediStart CFMVRMX series with MX3 technology is a fully

Protect electrical systems from disruptive voltage drops and power

Protect mission-critical motors from failure or unscheduled outages

Guaranteed … for three full years.

SMART FULL VOLTAGE ACROSS-THE-LINE STARTERS

PROTECTION (ANSI STANDARD • 50 — Instantaneous electronic

FULL VOLTAGE ACROSS-THE-LINE STARTERS

CFMVATL SERIES PRODUCT HIGHLIGHTS

Combination CFMVATL starters are supplied in a free-standing enclosure.

Standard combination CFMVATL starters are supplied with a load break/fault

CFMVMXATL2H SERIES PRODUCT HIGHLIGHTS

MAIN LUG ONLY (MLO)

MLO SERIES PRODUCT HIGHLIGHTS

STANDARD FEATURES: OPTIONS:

**Motor currents vs. HP are typical; confirm actual motor current.

H______ W_ D_____________

H W D___

H_______ W_ D_____________

Horsepower: Horsepower: