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High Speed Data Transmission for Overhead Cranes – SSAB, Mobile Alabama Installation
- 1. High Speed Data Transmission for Overhead Cranes – SSAB, Mobile Alabama Installation Pete Kirst – Global MDM – Conductix Jon Snyder – Regional Mgr. - Deshazo
- 4. Crane Runway – Existing Methods of Power & Data Transmission Festoon System Conductor Bar Leaky Co-Ax or or Wi-Fi (Wireless Radio) + Combination System
- 5. Automated Overhead Crane Systems Slotted Waveguide Systems Runway (Long Travel)
- 6. Slotted Waveguide Real time channel for ProfiNET Safe Signals High Data Rates – up to 100Mb/sec Video / Audio transmission via Ethernet Fully Integrated Solution
- 7. Slotted Waveguide Radiated Emissions Electromagnetic Simulation • Signals travel inside the dedicated profile only! • No interference with other wireless or radar system signals! • License and registration free-globally Installation as simple as a Conductor Rail System Space requirements are same as a standard 4 pole power system
- 8. Mobile, Alabama Festoon Cables Festoon Cables
- 9. New Technology – Ethernet Over Power • PLC Adapted / Optimized for Mobile Applications • Converts electrical path into ethernet cable • High Speed – 350 Mbps • Voltages Available: – 120-480 VAC, 150-300 VDC cULus, CE – 200-600 VAC / 200-300 VDC – 24-48 VDC cULus, CE
- 10. New Technology – Ethernet Over Power Works across multiple mediums
- 11. Mobile, Alabama Sheet Lifter Crane ~ Festoon to ProfiDAT
- 12. SSAB – Mobile, Alabama • The Fully Automated Cranes at SSAB were starting to see festoon cable wear from repetitive movements and festoon cables getting caught on equipment and transportation vehicles. • Repair Solutions: – Replace Festoon in kind – Replace Festoon with ProfiDAT System
- 13. SSAB – Mobile, Alabama • Existing Cranes – (1) Fully Automated Sheet Lifting Crane • 200 ft. Runway • Festoon Power and Communication – (2) Fully Automated Sheet Lifting Cranes • Both Cranes on the Same Runway • 275 ft. Runway • Festoon Power and Communication
- 14. SSAB – Mobile, Alabama • Converting Festoon System to ProfiDAT Conductor • Remove existing Festoon • Keep existing Festoon brackets • Slight Modifications to existing brackets to be made to accommodate the new Conductor Bar brackets.
- 15. SSAB – Mobile, Alabama • SSAB requested a second Communication Bar for Future Expansion. • Conductor Bar Brackets were fabricated for the (3) Phase Bar and (2) Communication Bars. • Only (1) Communication Bar was installed
- 16. SSAB – Mobile, Alabama Existing Festoon System
- 17. SSAB – Mobile, Alabama • Single Crane System – Removed Existing Festoon System – Modified Festoon Hangers to accommodate New Supports – New Supports installed to Existing Festoon Hangers • Spaced every 6 ft. – 200 ft of 1500 Amp Heavy Bar – (1) Communication Bar • (1) Access Point • (1) Client located on the crane – Tested Crane Operation and Communication • Assisted by Conductix Field Technician – Total Crane Downtime 3 days
- 18. SSAB – Mobile, Alabama • Dual Crane System – Removed Existing Festoon System – Modified Festoon Hangers to accommodate New Supports – New Supports installed to Existing Festoon Hangers • Spaced every 6 ft. – 275 ft of 1500 Amp Heavy Bar – (1) Communication Bar • (1) Access Point • (2) Clients Located on each Crane – Tested Crane Operation and Communication • Assisted by Conductix Field Technician – Total Crane Downtime 4 days
- 19. SSAB – Mobile, Alabama New ProiDAT System Installed
- 20. Thank you for your attention!
Editor's Notes
- Early 2019 we were contacted by SSAB inquiring about our ProfiDAT waveguide – as their existing festoon system created an obstacle to their operations. Jon Snyder from Deshazo will talk more about the details of this application , but before I turn it over to him, I want to take a few additional minutes to bring awareness to NEW technology that has become available to handle safe & reliable data and video signals.
- Turn the session over to Jon for SSAB Project