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Archive for the ‘colored cotton’ Category

My new book, Homegrown Flax and Cotton: DIY Guide to Growing, Processing, Spinning & Weaving Fiber to Cloth is here! If you want to learn how to clothe yourself from your garden, this is the book for you. Even if you never grow your own clothes, it is interesting to learn how one could do that.

Learn when to plant the seeds of flax and cotton and how to go about getting the resulting fiber into something to wear. (Once flax is spun it is called linen.) To go from seed to garment you need skills in gardening, spinning, weaving (or knitting and crocheting), and sewing. In the case of flax, you will need to break, scutch, and hackle. This book leads you through all that and suggests resources to help you along the way. It even includes detailed plans to make a tabletop flax brake. There are also plans to make a one-yard swift that can be adjusted for the skeins once they have shrunk from scouring. Homemade hackles are covered, also.

You can order autographed copies from me at www.HomeplaceEarth.com or come and see me at one of my book signings. I will be at the Ashland Farmers Market on Saturday, July 1, from 9am-noon. On Saturday, August 12, at 11am I will be at the Ashland Branch of the Pamunkey Regional Library giving a talk and signing books. In October you can find me demonstrating flax-to-linen and signing books at Scotchtown, home of Patrick Henry, on Saturday, the 7th, and at the Fall Fiber Festival at Montpelier Station, VA the next day on October 8.

Monday, September 25 visit me at the Horticulture Pavilion at the State Fair of Virginia from 10am-2pm. I won’t have books for sale, but will be talking about my work and have equipment and my homegrown clothes on display.

All these events are listed on the Events page of my website. As more things are scheduled, I will update the page, so check back regularly. You may possibly find me at the book signing tent at the New York Sheep and Wool Festival in Rhinebeck, NY in October.

When I first started on this adventure I often had trouble finding answers to my questions. Sometimes I just had to figure it out for myself. I wrote Homegrown Flax and Cotton to help you have an easier time of following this path—and to have more people in the know to play with. Hope you join the fun!

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I will be at a few events this fall and I hope some of you will come out and see me. First up is the Virginia State Fair. Find me in the Horticulture Pavilion on Monday, September 26 from 10am-2pm meeting folks and answering questions about gardening and growing cotton and flax and taking that fiber all the way to clothes.

The first weekend in October is busy. I will be at Scotchtown, home of Patrick Henry, demonstrating flax-to-linen on Saturday, October 1, from 10am-4pm. The next day, Sunday, October 2, I will be at the Fall Fiber Festival at Montpelier Station, VA., also demonstrating flax-to-linen all afternoon. Look for me at the demos tent.

I have been working on a book about my fiber work for the past few years and am happy to announce that it is now with the publisher, Stackpole Books, working its way through that process. Homegrown Flax and Cotton: DIY Guide to Growing, Processing, Spinning & Weaving Fiber to Cloth is expected to be out in print on July 1, 2023. I enlisted the help of my daughter-in-law, Stephanie, to take photos. I will be wearing my homegrown clothes in all the photos you see of me in the book. In this photo I am wearing a linen dress I made from my flax in 2021. I was a bit short on fiber, but when my good friend Jan passed in August 2020, the flax she had grown came to me. It was enough to finish the project. I dyed the warp with Japanese indigo that I had grown and left the weft natural. I made the shirt from cotton that daughter Betsy had grown as part of our Cotton Project. There is a whole chapter on the Cotton Project in the book. The green and brown cotton had crossed and in the process of growing out subsets of seeds to get back to the original green and brown, we found some white. You’ll have to read all about it in the book.

The message in the book is not only to grow your own clothes, but to think of where the clothes you wear come from and how the earth and the people responsible for their production are compensated in the process. Each action we take affects everything else. We have to not only think about those people on the planet now but look to taking care of things for future generations. To that end, I thought it would be fun to have another generation of Conners in the book, so I included our twin grandsons. However, if they were in the book, they would need homegrown clothes. You will see them wearing overalls I made. Since my shirt and their overalls are new this year, I was quite busy deseeding cotton, spinning, and weaving from January through the spring. Here is a teaser photo of the boys that Stephanie, their mom, took when we were doing our photo shoot. You’ll see that photo and a complete one of me and the boys in the book.

It has been quite a journey getting this book done. Besides all the how-to of going from seed to garment, there will be plans for a tabletop flax brake and for a small swift. You can thank my wonderful husband, Walt, for making that happen. I want folks to have no barriers to getting started. This can be done in your garden. I had a lot of catching up in my garden to do this summer, since I had to let some things go. I am caught up now and it is nice to not be quite so busy, although somehow, new projects seem to pop into my mind from time to time. There is always something to do.

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Linen Vest 2020 - BLOG

Homegrown Linen Vest

Work with my homegrown fiber, specifically cotton and flax/linen has kept me too busy to post lately, but I wanted to share my most recent project with you–a vest from my homegrown flax (Linum usitatissimum). I grew the flax, processed it, spun it into linen yarn, scoured it, and wove it into fabric for the vest. The processing involves rippling, retting, breaking, scutching, and hackling. I have used my homegrown linen as weft in my weaving before, but this is the first article of clothing where I used it as warp. Warp has to endure abrasion from passing through the heddles on the loom and, since linen is such a hairy fiber, I knew that I would have to address that if I used it for warp. Otherwise those “hairs” would hinder the weaving. I tamed the hairiness by dipping the fiber in a sizing solution that I made from gelatin. There are many versions of sizing you can make yourself. It washes out easily after the cloth comes off the loom. Although I ply cotton before I use it as warp, I used the linen as singles (no ply).The pattern I used is the same one I developed for my cotton vest and you can find the details here. This linen fabric was woven at 12” wide, as was the cotton vest. Since linen does not shrink as much as cotton, I was able to use ⅝” seams rather than the  ¼” that I used for the cotton vest. I wanted to add a bit of color to my vest, so I dyed some of the fiber with my homegrown Japanese indigo and used it for every other warp thread. The color is subtle and you don’t see it as stripes. The other warp threads and the weft is the natural linen color.

My linen yarn measured 38-45 wpi (wraps per inch). I wove it at 24 epi (warp ends per inch), putting two warps through each space in a 12 dent reed. I wove it on a heavy Nilus 4 harness floor loom. Linen warp needs to be held at a tight tension, which may be harder to achieve with a lighter table loom. It also needs a good shed to separate those hairy fibers. The greater distance from the heddles to the back beam on a floor loom, as compared to a table loom, also helps with that separation. I used 7.5 ounces of homegrown yarn for the warp. or 1,660 yards. The weft required less, since the warp includes loom waste. That was enough for the vest fabric plus the side panels on the lining.

linen vest lining - WEB

intended lining side

I have begun to weave the lining fabric for my garments and wove this lining from my homegrown linen. Rather than spin more flax for the lining, I thought I would use up the leftovers from other projects, knowing that there would be a difference in color. Color differences may occur as a result of different harvests, retting conditions, processing times during scouring, etc. Since I would be the only one seeing the lining, it didn’t really matter. Right?

As you will see, it did matter. The leftover linen yarn that I had  was not enough for all the lining, but I had enough extra outside fabric to make up

linen buttons - BLOG

linen buttons

the difference. I used the outside fabric to make the side panels and one pocket. I didn’t have enough of either fabric for both pockets, so there is one of each. The color difference on the shoulder is from different batches of flax/linen, not dyeing. As I was nearing completion I showed it to friends who said they liked the lining at least as much as the outside, so I made it reversible. For the first time ever I made dorset style buttons. I wrapped my linen around a ½” dowel 30 times to make the core for each button. The loops for closure are made using my linen for a kumihimo braid.Cindy in Cotton Project dress - BLOG The only thing in this vest that I didn’t grow is the cotton thread that I used to sew the fabric pieces together.

Weaving with homegrown yarn is much different than weaving with commercial yarn. I had gotten quite comfortable weaving with my homegrown cotton. Although I love the all-cotton clothes I’ve made, I also love the texture of the fabric I have made with a cotton warp and linen weft. In this photo you can see my cotton warp/linen weft shirt and dress. The color in the dress is supplied by the colored cotton I grew, not dyes. I enjoy challenging myself with these projects. You may not be into producing your own clothes, but I hope you find something you are passionate about. Then jump in and enjoy the adventures that present themselves.2018 Logo

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My homegrown, handspun, handwoven, naturally-colored, cotton shirt is in the latest issue–April/May 2018–of the Mother Earth News!

Seed to Shirt-article - Copy  Mother Earth News April/May 2018

You can access the article online here, but it is prettier to read in the print magazine.

Enjoy!

homeplace earth logo

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Heritage Harvest Festival 2017The Heritage Harvest Festival is coming up September 8 and 9. It is a huge deal held at Monticello, home of Thomas Jefferson, near Charlottesville, VA. This event is sponsored by the Thomas Jefferson Foundation, Southern Exposure Seed Exchange, and Seed Savers Exchange. It celebrates food, sustainable agriculture, and the preservation of heritage plants.

Saturday, September 9 is the main event. Up on the mountain there will be booths with vendors, demonstrations on all sorts of stuff, and tents where talks will be held. For one admission price of $28 (children 5-11 $9, under 5 FREE) you have access to all the speakers that day. In years past, some of the talks were premium talks that required signing up ahead and paying a separate fee. Many of the premium talks were held at the visitor center. This year on Saturday there will be no talks at the visitor center.

flax to linen--retted sraw-strick-spun

Homegrown Flax–retted straw, processed fiber, spun flax (now called linen)

There will be premium talks at the visitor center on Friday, September 8 and that is where you will find me.  This is the 11th year for the festival and the 10th year that I will be speaking there. The Heritage Harvest Festival celebrates local food and gardening and usually my talks reflect that. I have given talks on cover crops, growing sustainable diets, garden planning, seed libraries, and how to transition from a home gardener to a market gardener. This year my talk is From Seed to Garment: Cotton and Flax/Linen in Your Garden. I am looking forward to sharing my work with fiber. Monticello is working on a textile exhibit that will open in 2018 to showcase the spinning and weaving that was done at the plantation, primarily to clothe the slaves. I am happy to bring a bit of textile production to the place ahead of that.

homegrwon handspun cotton shirt 2016

Homegrown, handspun, naturally colored cotton shirt.

I will still be around on Saturday and you will find me in the Homeplace Earth booth, #RR7 on Retailer Row. If you can’t make it to the talk on Friday and really want to take a closer look at my homegrown clothes, come and find me Saturday. I will have them in the booth, along with my DVDs and books that I have for sale. I won’t be selling any homegrown clothes, though.

This is a unique event. You get to hang around Thomas Jefferson’s backyard and enjoy so many things besides the great view. My friends Kim and Jimbo Cary will be playing music under the trees. They will have some gourds, washboards, and tamborines for you to use if you want to join in. They are great with the kids. When you are not taking in a lecture you can stop by the Seed Tent and do some seed swapping. Southern Exposure Seed Exchange will have their tomato tasting, as always. You can wander through their tent and try varieties of tomatoes that you probably never knew existed. I’m sure Thomas Jefferson is in his glory, having all of this at his home. He so much enjoyed experimenting with new crops at Monticello. When I am there I take the time to stop, look around, and marvel at what is going on. All of this celebration of agriculture and food in this particular place! Fantastic!

The Heritage Harvest Festival will expose you to many new and not-so-new projects around the region that promote sustainable agriculture. A word of warning to those like me who carry a pocket knife–this year they will be screening for things like that, so leave your knife in the car. Come for a day on the mountain, make new friends, and be sure to come by and see me!homeplace earth logo

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Cindy's nametag-Homespun_cotton_of_colorI took a serious interest in growing cotton and learning to spin it in 2011. I had grown a few cotton plants at a time before, but that year I planted an 80 square foot bed of Nankeen Brown and 22 square feet of Erlene’s Green. The cotton beds were about 100 feet apart. My first weaving project, a nametag, used cotton from the 2011 harvest and in the photo you can see the brown and green I grew. The white was from cotton I grew in the late 1990s. I cropped this image of the nametag from a photo taken by Mary Delicate, while I was wearing it at a VABF conference. A nametag might seem like an unlikely first weaving project, but I made it to wear at my spinning group meetings and have had fun with it elsewhere. It has come in handy to document those early colors. Although my records show the brown variety was Nankeen, that has been called into question recently since, apparently, Nankeen Brown has fuzzy seeds and my brown has naked seeds. Learn more about that at Seed Conundrum.

My cotton varieties were much closer than the recommended distance for avoiding cross pollination. The crossing was not reflected in the fiber that year from the parent plants, but held within the seeds. Some plants would have been pollinated by those of the same variety, but others would have been touched by pollen from the other variety. The plants that grew from those cross-pollinated seeds would be the F1 generation.

You have probably seen varieties designated as F1 in seed catalogs. That is always an indication that it is a hybrid. With hybrids, the parents are from different varieties of the same crop, and their offspring (F1 generation), although a mixture of genes with loads of potential, produce a predictable crop. Hybridization is done to produce the special qualities that can be found, and predicted, in that F1 generation. It is when you move beyond the F1 that things get exciting.

In 2012 I grew cotton from the 2011 harvest. The seeds for the green cotton were fuzzy and the seeds for the brown were naked. The green and brown colors of cotton that I grow are faint at harvest, deepening to their ultimate color once the skeins are scoured by boiling in soapy water after spinning. Since I was not aware of the extent of the crossing, I didn’t examine the fiber from each bed, considering everything from the green bed green and everything from the brown bed brown. I would have had to look closely to distinguish the difference in color within each bed when the fiber was all mixed together. In the photos, the color looks evident because it has already been sorted.

2014 harvest-Green bed - BLOG

Part of the 2014 Green bed harvest.

I was spinning the cotton off the seed, so I didn’t see the seed until the fiber was already on my spindle. Examining the seeds helps determine differences. Once I scoured the spun yarn and the colors popped, I could see how much crossing had occurred. The vest I made in 2015 contained harvests from my 2012 and 2013 green cotton beds. It made for a wonderful pattern and made me think about what was happening with the seeds.

2014 Harvest-Brown bed - BLOG

Part of the 2014 Brown bed harvest.

In 2014 I planted brown and green cotton seeds saved from the 2011 and 2012 harvests. In 2015 and 2016 I grew Red Foliated White cotton only. I decided to study my 2014 harvest by closely examining the seeds and fiber from the green and brown beds. The fiber from the green bed was either green or light brown and the seeds were all fuzzy. The fiber from the brown bed was brown or light brown, with the darker brown having naked seeds and the lighter brown having fuzzy seeds. It appeared that what had crossed expressed itself as light brown, whether in the green bed or the brown bed. Apparently, brown is the dominant color. The green cotton had a more silky feel than the brown and that showed up some in the light brown fiber. The feel of the fiber helped me separate the brown bed harvest. Next, I wanted to see what would happen if I grew out these four sets of seeds.

I enlisted the help of my daughter, Betsy, daughter-in-law, Stephanie, and friends Molly, Susan, and Margaret. Betsy had seeds from the brown bed with the dark brown fiber (B/B), Stephanie grew out seeds from the brown bed with the light brown fiber (B/b), Molly and Margaret grew out seeds from the green bed that produced green fiber (G/G) and Susan grew seeds from the green bed that produced light brown fiber (G/b). I asked them to grow out about 10-12 plants for me. Some grew more than that, and some grew less. None of them are spinners or have any other interest in cotton other than joining in the adventure with me. I have wonderful family and friends!

Most likely this was the F2 generation, but some could be F3. What Betsy grew, B/B, was uniformly dark brown fiber with naked seeds. Stephanie had light brown and dark brown fiber, all with fuzzy seeds. Surprisingly, she also had four bolls with white fiber! Although they just look dark and fuzzy now, the lint on the seeds of these white bolls definitely looked green at harvest.

M-M--2016-G-G

Harvest from Molly and Margaret (G/G). we were expecting mostly green fiber.

I thought that the plants with fiber that was definitely dark brown or green had not crossed. That was apparently so with Betsy’s harvest, but not so with Molly’s and Margaret’s (G/G). They had fewer plants, but nevertheless, I was expecting green and instead, got light brown to tan, with only a very small amount of green. Green is definitely recessive and elusive.

Susan--G-B-2016 - BLOG

Susan’s harvest (G/b) was sorted into 9 colors/shades.

Susan (G/b) had a very interesting harvest with the most variation of green and brown and some of her colors were quite dark when scoured. Although most of her harvest had fuzzy seeds, she had some medium brown with naked seeds. I am sorting the colors of each harvest and spinning them separately, then scouring to find the true colors. In my garden this year I am growing the greens. I have pulled two from Susan’s harvest, the small bit from Molly and Margaret, and I will be including Erlene’s Green from Southern Exposure Seed Exchange. I’m looking forward to seeing what I will get, knowing full well they will be crossing with each other.

My wonderful crew is helping me again this year. Stephanie is growing out the white cotton. With green fuzzy seeds, we’re thinking she will get more than just white fiber. Molly and Margaret are each growing the light brown/tan fiber from their harvests. There should be green in there somewhere.  Susan is growing seeds from the plants she grew that yielded silky brown fiber and had green fuzzy seeds. Betsy had to bow out of The Cotton Project this year because she is growing cotton for Southern Exposure. They asked her to grow Nankeen Brown, which is how we realized there was a question with naked vs. fuzzy seeds for that variety.

Sally Fox of Viriditas Farm has been researching colored cotton since the 1980’s and has been breeding for longer staple length and color. She says she has some F19 generations of cotton that haven’t settled yet and still yield surprises. We are having a good time with this and, from looking at Sally’s experience, it appears the adventure could continue for quite some time.homeplace earth

 

4/2/2021 edited to correct a date

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tahkli and cotton--green-brown-bolls and skeins - BLOG

Nankeen Brown and Erlene’s Green cotton with a tahkli spindle. The fiber is lighter at harvest, as you see in the bolls, and darkens once you scour it.

I love to spin cotton, but I will be the first to admit that it is not an easy thing to learn. I had no knowledge of spinning any fiber when I took on cotton, but I wanted to learn to spin fiber that I grew in my garden. Wool spinners had told me it was hard to spin cotton because it was such a short fiber. However, since I would learn on cotton, I figured that would be my normal.

Cotton is a short fiber, being only about an inch or so long, more or less. You are probably familiar with seeing drop spindles that spinners use. You see them hanging from the fiber in front of the spinner while she/he works. Short fibers, such as cotton, require a lighter weight supported spindle. The tip of the spindle rests in a small dish while spinning. I needed to acquire a spindle and instruction, so I turned to Joan Ruane in Arizona. I didn’t make the trip there, but learned from her video, which came in a kit that included a tahkli spindle, support dish, bobbins, and cotton sliver. It took much practice to go beyond something that resembled rope to something that resembled thread, but I kept at it. Eventually muscle memory kicked in and things got easier. Joining a handspinning group helped tremendously.

When you look for cotton fiber to spin, most likely what you will find is cotton sliver, which is a long rope-like preparation. You might come across roving, which is a thinner preparation of sliver. I often use the words sliver and roving interchangably. I learned when working with sliver that, by dividing it lengthwise into several strands, it was easier to work with if I only used a strand at a time. You might also find cotton in the form of punis, which is cotton that has been carded and rolled into cigar shapes. I have never spun from punis.

lazy kate-bobbins and carboard box - BLOG

Box holding tahkli for winding off; plastic, wood, and homemade bamboo bobbins; lazy kate that holds two bobbins for plying.

None of those preparations are quite like what you will be working with from your homegrown cotton, but it is something to learn from. I believe that anyone learning to spin should learn to spin with a spindle before progressing to a wheel. For one thing, it is cheaper to get started. Also, you gain skills that will help you with any spinning. With only one tahkli spindle I was able to spin enough cotton to make my vest, which you can learn more about here. Once the spindle was full, I would wind it off onto a bobbin and fill the spindle again. In the photo you can see the cardboard box I used to hold the spindle while I wound off onto bobbins. I bought plastic and wooden bobbins and even made some from bamboo. With 2 bobbins on a lazy kate, I could ply the cotton on a larger spindle made with a dowel and 2” wooden wheel. I used 2-ply cotton for both warp and weft when I wove the fabric.

book charkha-cotton-seeds-mat - BLOG

Indian book charkha from New World Textiles.

After the vest, I made a shirt. By this time I had acquired an Indian book charkha from New World Textiles and used that to spin all the cotton for the shirt. I had also acquired a Louet S10 spinning wheel. I used the spinning wheel for the plying, but I needed to get a high-speed bobbin to do it. No matter how fast I treadled, the regular bobbin did not go around fast enough. Cotton requires a high spinning ratio. Plying with the wooden spindle worked great, but using the spinning wheel for that job was faster.

I can spin off the seed with the tahkli, but find the charkha is so fast that it is better to take the seeds out first, which I do by hand. However, when I first started working with cotton I thought I would need to card it. Cotton cards cost more than I wanted to spend for a project I was just getting into, so I bought dog brushes at the pet store. They worked fine. I’ve since acquired regular cotton cards, but the lighter weight dog brushes are great for starting out. I only card the fiber if it has become compacted. I’m working with some cotton right now that I didn’t grow. This cotton had the seeds removed with an electric cotton gin and I find that I need to card the fiber before spinning. Some spinners card cotton and roll it into punis. I find that unnecessary. The fiber that I’ve taken the seeds from is loose enough to spin as it is and the fiber that I’ve carded is also loose enough. Of course, spinning it off the seed is the easiest way and that can happen with your homegrown supply.

Sliver, roving, and punis are fiber preparations that are better for commercial transactions. They can be manufactured, measured, stored, and shipped easier than working with cotton fluff pulled from the seed. Actually, in manufacturing, the fiber isn’t pulled from seeds, it is cut from them in the ginning process.

balls of cotton for shirt and swift - BLOG

Swift with skeins and balls of naturally colored cotton for a shirt.

When I made the vest, I worked with one spindle at a time and put the fiber on bobbins. From there it went into skeins. Since three spindles came with the charkha, once I had three spindles full, I wound the fiber from all three spindles into one skein using my swift. Lacking a swift, you could wind it around anything that you could remove it easily from. I scoured the skeins by boiling them in a large pot of water with washing soda and a bit of soap. That is when the color pops. The fiber was then wound into balls over a core of crumpled paper. The balls you see of cotton in this photo are what I prepared for my shirt.

The cotton you grow in your garden is a premium product. Hand picking ensures that the fiber is never subjected to the harsh treatments that commercial cotton is. Take care in the picking to not also gather leaves or other bits of the plant that will dry and be hard to pick out later. Removing the seeds by hand is not hard. You can take a small bag of seeded cotton with you anywhere and work on the seeds while you are waiting for whatever you need to wait for. It is good to keep your hands busy. Save the seeds to plant next year.

For spinning, I have recently moved up to a Bosworth attache charkha, which is wonderful. As much as I like it, I would hope that you start your cotton journey with a tahkli, like I did. I still use my tahlki and spin with it in public whenever I can. Spinning in public is a great way to meet people and spread the word that this is actually something you can do, not something out of the history books. Have fun spinning!homeplace earth

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cotton-brown-openboll-BLOG

Brown cotton ready to harvest.

This year I am on a mission to encourage gardeners to grow textile fibers and take them all the way to clothes to wear. The last post was devoted to flax for linen and this one is about cotton. Not everyone lives in a climate where cotton thrives, but even if it doesn’t actually thrive where you live, you might get a few bolls to play with. I know of someone who grew some cotton in her greenhouse in Northern Ireland in 2016 and harvested 21 grams of fiber. That’s the amount that would fill 3 spindles from my Indian charkha! Not enough for a shirt, of course, but enough to experience what it is like to grow and spin your own cotton. You could buy fiber someone else grew and spin it, adding yours into the mix, and make a garment from that.

You will need full sun for cotton, along with hot weather. Cool nights will diminish your harvest. I generally tell people to plant cotton like they would tomatoes. That means start the seeds about 6 weeks ahead and transplant out around the time of the last spring frost. If you live in a hot climate you may have a long enough growing season to direct sow the seeds, eliminating the need to grow out transplants. The soil temperature about the time of our last spring frost is 60°. Even better for cotton would be a soil temperature of 65°. For a more in-depth look at soil temperatures, I found Development and Growth Monitoring of the Cotton Plant from Texas A&M AgriLife Extension. Good germination depends on warm conditions. You can grow cotton in pots. If you do that and live in a not-so-favorable climate, you could bring the pots inside toward the end of the season.

red foliated cotton in the garden 3016-BLOG

Red Foliated Cotton in the garden–red foliage, white cotton.

When I first grew cotton I purchased seed from Southern Exposure Seed Exchange in Mineral, Virginia. Now I save my own seed to plant back each year. Southern Exposure is local to me and a great company to work with, and I’m not just saying that because they put a photo of me wearing my homegrown, handspun cotton vest in their catalog. The Southern Exposure catalog suggests setting cotton plants 18-30 inches apart in rows 5 feet apart. Cotton requires a good long season—120 days or more, depending on the variety—and it needs every bit of that. I’ve found it usually takes longer for most of the bolls to mature than the days to maturity that are listed for the variety. It all depends on the number of heat units the plants experience over the season. Refer to the Texas A&M article above for more on that. By the time frost hits here there are often bolls that have not opened yet. They can be brought inside and left in a basket to ripen at their own pace into winter. Sometimes I have put those unopened bolls in my solar food dryers and let them pop open there.

Susan--G-B-2016 - BLOG

Part of the Cotton Project. All these colors were grown in the same bed in 2016 from seeds of cotton that had grown in a bed I thought would produce green fiber, but had light brown fiber.

I start cotton seeds in my coldframe, as I do everything else, and set the transplants out a few weeks later than the last spring frost date, since the preceding cover crop is usually rye that is cut at pollen shed and left as mulch. I often transplant on 12 inch centers in my 4 foot wide beds. Varieties will cross with each other, so if you want to keep the variety you are planting pure, the best way to do that is to grow only one variety a year. Southern Exposure suggests isolating varieties by ⅛ mile (660 ft.) for home use, and ¼ to ½ mile or more for pure seed.  I have experienced the mixing of colors when I grew both green and brown cotton in the same year. Even if it crosses, the harvest is still great cotton to work with. In fact, that’s what made my homegrown vest so interesting. In 2016 I carefully sorted seeds from a previous harvest according to fiber color and if they grew in either the green or the brown bed. Some of my friends and family grow them out. We called it the Cotton Project. I’m working with the harvests now and will be writing about it at some point.

If you live in a cotton growing state you may need to get a permit to grow even a small amount of cotton in your garden. Each year, here in Virginia, I contact the Office of Plant Industry Services of the Virginia Department of Agriculture and Consumer Services (VDACS). If I lived closer to the cotton growing areas of the state I would be required to pay a per-acre fee and VDACS would place a boll weevil trap at my place, to be monitored by an inspector throughout the season. The boll weevil, once a scourge to the cotton industry, has not been seen in Virginia since 1995, nevertheless monitoring for it continues. The boll weevil is still alive in Texas.

I checked information online about Georgia’s Boll Weevil Eradication Program and see that few permits are given for non-commercial cotton, and those involved heritage farms that had educational programs, but you could still inquire what it would take to get a permit for you to grow cotton. States that are part of the Boll Weevil Eradication Program, which is any state with commercial cotton production, would have a policy for non-commercial growers, such as yourself. In my case, all it takes is an email explaining where I am growing cotton again this year for educational purposes and how much area will be in cotton production. I measure the area in square feet, not acres. I receive a waiver by return email, no problem. The program is taken so seriously because the fear of the boll weevil making a comeback is so strong. Boll weevils can move around via our interstate  highways as fast as our cars and trucks can carry them as hitchhikers, and could find a safe harbor in your garden if not watched for.

green spun cotton, seeds, spindle - BLOG

Erlene’s Green cotton. Seeds plus fiber total 1 ounce. Fiber is 25% of weight.

I like to grow cotton so that I can spin it and make clothes—a vest and shirt, so far. It is fascinating to plant a seed, harvest the fiber, and produce thread. I think it should be part of every school garden that has the right climate for it. History can come alive for the students when they harvest the cotton bolls, take out the seeds, and learn to spin. If the students don’t spin it themselves, someone should be on hand to demonstrate that for them with their very own school-grown cotton. Most likely, the cotton that will be harvested in the fall will have been planted by the previous class. The harvesting class will save the seeds from their harvest and plant them out as a gift for the next class. What a great way to live!

Planting for fiber is the easy part; learning what to do with it is another thing altogether. This year I will be leading the way for you with my blog posts about cotton and flax, with directions for what’s next. In fact, since cotton and flax fiber to practice on is available for purchase many places, I hope to have you spinning while you are waiting for your harvest.homeplace earth

 

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OLYMPUS DIGITAL CAMERAI have completed another garment with my homegrown cotton! You may recall that I made a vest from my homegrown, handspun, handwoven, naturally-colored cotton in 2015. For the vest I used my green cotton. I had grown green and brown in separate gardens, but they crossed. There was some brown and a bit of white (although I wasn’t growing any white) mixed in with the green and I spun it all together. It was easier that way since I was spinning it off the seed.

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Indian book charkha

This time I carefully separated out the colors and took the seeds out by hand before spinning. Examining the seed and noticing the feel of the fiber helped with identification, since sometimes the colors are so faint at harvest that it is hard to tell them apart. Once the fiber is spun and boiled to set the twist, the color pops. As for feel, the green feels a bit silky compared to the brown. The green fiber is also a little longer than the brown. The Nankeen brown seed I was working with is naked seed with no lint on it. Everything else had fuzzy seeds. I spun all the cotton for the shirt on my Indian book charkha that I bought from Eileen Hallman at New World Textiles.  I plied the singles on my Louet10 wheel. I had Nankeen Brown, Erlene’s Green, and light brown. When I got right down to it, I didn’t have enough green and brown fiber for my project, so I used the white cotton I had grown in the late 1990s. I didn’t know how to spin then and had put it away in a box, seeds and all. That first homegrown cotton is now in my new shirt.

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My loom with fabric for the shirt on it.

I spun the brown, green, and white separately, then plied brown and green together and brown and white together. I used the same 12″ table loom as I used for my vest, resulting in 9½” wide panels of fabric to work with. There are 2 panels on each front and back and ½ panel on each side. Each sleeve is made from 2½ panels. I wanted to conserve as much of the fabric as I could, cutting only the lengths apart. The only shaping was for the neck. The color of the cotton that had crossed expressed itself as light brown, whether it was in the brown bed or the green bed. I used the light brown for my warp. My loom has 8 spaces per inch on the beater bar and enough string heddles for 8 ends per inch (epi). I could have made more heddles and doubled up the warp ends through the beater bar, but I didn’t. The 8 epi made for a weft faced fabric like my vest. I used my homegrown 2-ply cotton throughout.

OLYMPUS DIGITAL CAMERAI wove four full length (30½”) panels for the front and back. The change of color from brown/white to brown/green is woven in, not pieced. The side panel was woven at 22” long. The sleeve panels were woven at 14” (10½” brown/white ply and 3½” brown/green). The hem is 1” plus an additional ⅜” turned in from there. I had to make sure to allow for shrinkage when I determined my measurements for weaving. Shrinkage in the length amounted to about 8%.

Most of the seams were ¼”. I made facing for the neckline from cotton fabric that had been dyed with black walnuts. There is a ⅜” seam at the shoulders. I designed this pattern myself and made a shirt from pieces of denim saved from old jeans to try it out before cutting my homegrown cotton. The shirt fit beautifully. To make more room in my hips, especially when putting my hands in my pockets, I did not bring the seams where the front and back panels connect to the side panels down all the way to the hem, leaving a few inches open. Those edges were faced with the walnut dyed cotton.

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Cotton used in my shirt. I didn’t need the green/white ball.

The hardest part of this project was estimating how much fiber I needed. I had the calculations of how much 2-ply yarn it took to make my vest, but now I was using a charkha to spin. That, combined with having more spinning experience, my yarn was finer, requiring more yards per woven inch. I needed to calculate carefully because I had a limited amount of fiber. By keeping careful records and weaving a sample, I estimated that I needed 43.65 yards of raw singles for each 1” of weaving. This cotton would get boiled twice—once after spinning into singles and again after plying. I estimated about 12.5% total shrinkage for that. Once everything was plied, I needed a figure for how much 2-ply yarn necessary to finish my project. I estimated 22.2 yards of 2-ply yarn for each inch of weaving. My calculations from actual weaving were 18.1-22.2 yards of 2-ply for each inch of weaving. Thinking back to the 43.65 yards of raw singles, taking out 12.5% for shrinkage and dividing it by 2 to make the 2-ply yarn, I would end up with 19 yards of 2-ply per inch of weaving. There are many ways to calculate and I wanted to use generous estimates to make sure I had enough fiber. Periodically I checked my 2-ply yarn for wraps per inch (wpi) and found it to vary from 29-35 wpi.

I loved doing this project, although, at times I thought I would go crazy doing the calculations. I wanted something appropriate to wear it with, so I made a pair of jeans from naturally brown denim I bought from Sally Fox at Vreseis.com. I’m wearing those jeans in the top photo.

I am enjoying wearing this shirt everywhere I can. It is so comfortable! The design allows freedom of movement and that contributes to the comfort, but I think all the good energy it embodies contributes even more. Knowing I grew it from saved seeds, spun, wove, and sewed it gives me a great feeling of satisfaction. I want to encourage other spinners out there to do the same. This shirt weighs 14 ounces. To give you an idea of how much space you would need to grow that much, in my Grow and Spin Cotton post I gave yields of 12-16 ounces per 100 sq. ft. Your yield could be higher or lower, depending on where you live. I hope you give it a try!homeplace earth

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SeedLibraries covergrow a sustainable diet coverAfter being away from this blog since I broke my wrist in March, I’m back! To celebrate my return, I am offering a 25% discount through January 1, 2017 on my cover crop and garden plan DVDs and on my books Grow a Sustainable Diet and Seed Libraries. As always, shipping is free in the US. My DVDs and Grow a Sustainable Diet are educational tools and used in the sustainable agriculture program at Reynolds Community College in Goochland, VA where I used to teach. When I produced them, I had in mind those who couldn’t take my classes in person. So, if you have been wanting to learn more about cover crops, garden planning, garden plan dvd coverplannicover-crop-dvd-blogng your diet around your garden, and planning your permaculture homestead, take advantage of this opportunity to purchase an educational  program that will walk you through the process and help you apply your new found information to your own situation. Or, you may have someone on your holiday gift list that would benefit from these materials. You’ll find these sale prices on my website at www.HomeplaceEarth.com, along with deals for a few great books that I didn’t write.

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flax flowers in the garden

I did enjoy my time off from writing. No matter what you are involved in, it is always good to step back now and then. My wrist has healed nicely, although I am still a bit careful with it. My husband and I took a long-awaited trip to Ireland in May and it was nice not working blog posts around that. In spite of working slower due to my injury, I grew several new crops this year. Flax for linen has been harvested and retted and is

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wool yarn nestled among the Japanese indigo plants it was dyed with

waiting for me to build some fiber tools to process it (next on my to-do list). I trialed two kinds of rice this year. I also grew Japanese indigo and used it for some dye work, part of my new focus on fiber and textiles. Once I was sufficiently recovered, I was back to spinning my homegrown naturally-colored cotton for a shirt that I intended to make, weaving the fabric on my small table loom. It’s finished and I wore it for the first time on Thanksgiving.

Working with homegrown fiber is important to me in so many ways. Of course, there was the challenge to see if I could grow, spin, weave, design, and sew garments for myself to wear, and now I have a vest and

OLYMPUS DIGITAL CAMERAa shirt. Hurray! I’ve used my time away from this blog to read and learn more about the history of textiles. What was once local production fueled the industrial revolution and the exploiting of people and resources has continued ever since to bring us cheap clothes—way too many cheap clothes. When you shop for clothes I would like you to consider how the people who produced them and the earth that provided the raw materials were compensated to bring you such bargains. There is much to talk about on this subject, so stay tuned. I will be telling you all about my new homegrown, handspun, handwoven, naturally-colored cotton shirt in a future post. I will also be sharing my adventures with the flax, rice, Japanese indigo and other natural dyeing, while I continue addressing the many topics you have enjoyed in this blog.

Learning about my new shirt, however, will have to wait until I fill you in about what has been happening in the seed library world. Seed libraries have been deemed exempt from state seed laws, by the way. You can learn more about that in my next post, which should appear next week. After that I will go back to my old schedule of posting every two weeks.

The video Seed: The Untold Story has been making the rounds and will be shown in Charlottesville, VA on December 8. You need to reserve your ticket ahead of time and you can do that here. After the film there will be a question and answer period with a panel staffed by folks from Southern Exposure Seed Exchange and ME. If you go, be sure and catch me afterwards. I’m always happy to meet the people who read my words.homeplace earth

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