The 1973 Dodge Challenger Rallye showed how a well-rounded pony car adapted to a difficult era
1973 Dodge Challenger Rallye 340
07/29/2021
The muscle car era was in sharp decline by 1973, but the E-body Dodge Challenger (and Plymouth Barracuda/’Cuda) remained among the more exciting performers available—especially when the optional 240-net-hp 340-cu.in. V-8 engine was specified.
The Rallye returned for 1973, and though it shifted from a Challenger model to an option package, it still delivered appearance and handling attributes that performance-minded buyers craved, like heavy-duty suspension, F70-14 tires, Rallye instruments, a sport hood, black grille, fender scoops, and side strobe stripes. It could be paired with the 340 or the standard 150-hp 318-cu.in. V-8.
Available with or without the Rallye package, the 340 featured a Carter Thermo-Quad carburetor, electronic ignition, 1.88/1.60-inch valves in its heads, a 268/276-degrees advertised duration hydraulic camshaft, cast-aluminum pistons, forged-steel connecting rods, a cast-iron crankshaft, and an 8.5:1 compression ratio.
Dual exhaust was also included when the 240-net-hp V-8 was chosen, as were 5.5-inch-wide wheels (318s had 5.0-inch). A heavy-duty suspension delivered higher ride rates at the wheels from the thicker front torsion bars (and the rear leaf springs) compared to the 318’s standard specs. A rear anti-roll bar was added with the 340 to augment the front one, and extra-cost power assist was required for the standard disc/drum brakes.
A floor-shifted three-speed manual was standard. If the optional 727 TorqueFlite (904 with the 318) three-speed was paired with a console, a Slap-Stik shifter, which allowed worry-free manual shifting, came with it. The extra-cost four-speed was for the 340 only, and was installed with a 10.5-inch clutch and the Hurst Pistol-Grip shifter.
A 3.23:1 rear gearset was standard in the 8.75-inch axle, and a Sure Grip differential was optional, as was a Performance Axle Package (N/A with the 318) that added 3.55:1 gears, Sure Grip, 26-inch radiator with fan shroud, and a cooler for the (extra-cost) power steering. The latter was a wise choice, as it reduced turns from 5.3 lock-to-lock to 3.5 and lightened effort.
The Challenger’s new-for-1972 front and rear exterior design revisions carried over, but to meet the latest safety regulations, the bumpers were moved out from the body, reinforcements were placed behind them, fillers were used in the gaps, and new larger rubber guards were mounted.
Robert G. Walker was immediately taken with the Challenger Rallye’s styling when he saw the cover of the 1973 brochure. He purchased this example—his first new car—from Hills Edge Auto Sales in Hot Springs, South Dakota, in October of 1972. It was loaded with the 340, Rallye Package, four-speed, Performance Axle Package, Rallye wheels, Top Banana High Impact paint, vinyl roof, dual outside racing mirrors, A/C, tinted windows, power steering and brakes, AM radio, and rear speaker.
Robert modified his Dodge and drove and drag raced it until the mid-1970s, before moving back to Pennsylvania. He recalled, “The [Challenger] was completely dismantled for [many] years and transferred to a new storage location on two occasions. Nothing was labeled and some parts were missing.” This made the project a challenge for the restorer, who traveled to a couple of national Mopar events to examine similar cars and learn more about the proper finishes and assembly procedures, and he spent many hours online hunting down the correct parts.
After a year in restoration, the 73,000-mile Challenger Rallye was road ready in 2014, and Robert enjoyed driving it until his passing in 2020. His son Robert Aaron Walker has since become the caretaker of his dad’s Dodge and says, “It will always stay in our family.” He plans to hand it down to his son, Robert G., in the future.
Overall Challenger sales increased to 32,596 for the 1973, which was about 22 percent higher than 1972’s total, but 1974 would mark the last year for Dodge’s upscale pony car. The Rallye 340 may not have been as quick as some of its predecessors, but it was still a competent performer and a stylish E-body.
Engine: OHV LA-series V-8; cast-iron block and cylinder heads
Displacement: 318-cu.in. (standard); 340-cu.in. (optional)
Horsepower: 150 @ 3,600 rpm (standard); 240 @ 4,800 rpm (optional)
Fuel system: Two-barrel carburetor with 318; four-barrel carburetor with 340
Transmission: Three-speed manual (standard); three-speed automatic or four-speed manual (optional)
Wheelbase: 110 inches
Length: 198.2 inches
Width: 76.4 inches
Height: 50.9 inches
Curb weight: 3,400 pounds (approximate)
Base price: $3,011, add $181 for 340 and $182 for the Rallye package
Production: 8,435 340-powered Challengers, Rallye package breakout N/A
The 2024 edition of Spring Carlisle marks the kickoff of a yearlong celebration by the folks at Carlisle Events as they commemorate their Golden Anniversary. This year will be their 50th year of hosting what has become one of the world’s premiere multiple annual car shows and automotive events. That celebration commenced with the Spring Carlisle weekend, which is the largest event on their yearly list of shows. Helping with that celebration, this year Hemmings has come on board as the presenting sponsor for this first show of the season in recognition of the value that these events bring to the automotive hobby.
The appeal of the spring show is that it draws many vendors and attendees. Some travel internationally to attend, while the bulk are usually from the surrounding states which have been under a deep winter freeze, so this is their opportunity to get out after a few months of hibernation. Pennsylvania weather in the middle of April can often be unpredictable, and this year the show had a little bit of everything - except snow. Overcast skies, rain, and sunshine mixed with strong winds were all part of the weekend, however, that did not keep the crowd away as evidenced by the strong attendance numbers.
Hemmings has partnered with the folks at Carlisle Events to celebrate their 50th Anniversary by signing on as the presenting sponsor of the Spring Carlisle event. These banners in some form with be cycled through at each of the events during the year as the shows take place. Photo: John Machaqueiro
Unlike the specific branded shows, the Spring Carlisle (and the fall edition) embrace everything motorized, along with many things that are in some way related. Anyone that is putting together a garage and is looking to decorate it with some form of automotive memorabilia, this show is a one stop deal. For those chasing toys, especially plastic model kits or diecast, the amount and variety available is overwhelming. You will also find many project cars scattered throughout the rows of vendors, however, if you’re looking for something to drive home, there is also a car corral and a notary on site to help you seal the deal on any vehicle. You will also a dedicated manufacturers midway that offers a wide range parts and services for anyone working on their project. Just about every automotive aspect is covered at this show and the best part is that it is all analog. You can see what you’re buying in person, touch it, examine it, and in many instances haggle on a price to cut a better deal, which for many individuals is the biggest appeal to these traditional ways of buying parts, and cars, and anything else in between.
For those that like to plan ahead and are contemplating a trip to Spring Carlisle next year, mark April 23 - 27, 2025 on your calendars.
Photo: John Machaqueiro
Sometimes, it is up to you to fix what the manufacturer failed to get right. Remember when bright colors, big-blocks, cartoon characters and tire-melting power was the normal for Chrysler? In 1970, you could go to your local Dodge dealership, order a Hemi-powered Charger painted in any number of blindingly bright hues, row your four-speed with a Pistol Grip shifter, and you could even option it out to be a luxurious experience with the SE trim package. By 1975, those days were over. The Charger was still around, but it looked nothing like the lithe, lean machine of five years ago and forget ordering a four-speed altogether because it wasn’t on the menu. If you want that third pedal, you must install it yourself.
1978 Dodge Monaco A38 tribute
Photo: Hemmings Archives
Sure, the police vehicles still had teeth, but the muscular B-body offerings that Mopar had been known for were pretty much gone. Instead, the company had chased the Chevrolet Monte Carlo into personal luxury territory and the audience knew it. You could still order a watered-down 360 or even the 400-cu.in. big block, but you were pretty much stuck with the 727 TorqueFlight automatic transmission. Would you like your PRNDL on the column or on the floor, sir? It didn’t matter if you were looking at a Charger, a Road Runner, a Coronet or a Fury... the likelihood that you’ll find one with three pedals is about the same as finding a unicorn munching on the grass in your backyard. While production numbers aren’t easy to find, after 1974 a four-on-the-floor ceased to exist. If you wanted to shift for yourself in a 1975-1979 B-body Mopar, you were stuck with the A230 three-speed…on the column. Suffice it to say that there were few takers for a Slant-Six or 318-powered stripper Plymouth Fury, Dodge Coronet or Monaco.
This 1976 Dodge Charger Daytona is typical of what you would normally find: its asthmatic 360 small-block was mated to an A727 TorqueFlite three-speed automatic transmission. Solid, stable, bulletproof… and boring. As the owner of the Charger, I’ll admit that there was no real reason to even perform this swap aside from my usual reason of "because I can". The Charger’s long 2.41 rear gears made for excellent Interstate driving and returned surprisingly decent fuel economy in return. Why mess with what works?
This 1987 Dodge Diplomat was a cop car from Austin that had been built into a stout performer. It featured a warmed-up 360 and an A-833 overdrive four-speed manual transmission.
Photo: Bryan McTaggart
To understand why I would take a 67,000-mile survivor and go straight under the knife with it, you need to know of another manual-swapped Mopar from my past: a 1987 Dodge Diplomat. Converted by Steve Knickerbocker, this AHB (police package) Dodge packed a warmed-up 360 and an A833 four-speed, a combination that Chrysler only put into maybe a couple hundred M-bodies prior to 1980, and without question not after 1983 in any market. I bought the car from him in 2005, had it painted Midnight Blue Metallic, threw on chrome wheels, and proceeded to drive it as if I had bought a stock car. Having owned seven other FMJ-body Chryslers throughout the years, the Diplomat was an absolute stormer by comparison. But it wasn’t so much that it had power…it was that I had control of that power with the four-speed that made the difference. I wasn't held to the lazy shifting patterns of 1970s Chrysler transmission engineers, and I had an overdrive gear to use.
The author's Charger, parked next to Matt Graves' 1983 LSX/six-speed Cadillac Coupe de Ville.
Photo: Matt Graves
Then there is a friend of mine: Matt Graves from American Powertrain. Matt is the owner of the “Chicken Coupe”, a 1983 Cadillac Coupe de Ville that is packing a 427-cu.in. LS mill, enough suspension tweaks to allow the big Caddy to keep up with a Corvette in the corners, 14-inch Baer brakes, and a six-speed. And it retains the plush velour interior that the original buyer was sold on. Call it Pro Luxury. It works better than it has any right to. It is hard to say that you own a Dodge Charger with positivity in your voice when a brougham-tastic 1980s Cadillac can stomp it into the dirt at a moment's notice.
At the end of 2023, having rid myself of the last manual-transmission car I owned (an absolute money pit of a Chevrolet Cruze) years prior, I decided that the Charger had to have a manual transmission. It didn’t matter if the car had 170-ish horsepower on tap from a smogger small-block… I can build the engine later. Having a third pedal became a priority. There is just one problem: this is a platform with about zero aftermarket support. How well would this work out?
Before any transmission can be swapped in, the A727 TorqueFlite automatic transmission has to be removed. Overall, the automatic is in great condition. It just needs to be re-sealed anywhere a seal exists.
Photo: Bryan McTaggart
Before I was going to Sawzall a hole in the floor of my car, research had to be done. I wanted to know how difficult this swap would prove to be. I wanted to keep any kind of fabrication to a minimum, I wanted to keep the cutting to a minimum, and I wanted to keep the appearance of a “theoretically possible” look… In the end, I want the interior to look factory-possible instead of backyard butchery. I also wanted to have a minimum of five forward gears for the sake of Interstate drivability, regardless of what is going on in the engine bay. Your car can sound as mean as all get-out, but there are few things more irritating than getting passed by a Kia Soul doing 85 MPH while you are stuck in the slow lane, turning 3,000 RPM and barely doing 65 MPH.
Before anything got cut, numerous test-fits were made and patterns were marked using a nearly-dead shoe polish marker. The square is the hole for the shifter, the dot above marking the end of the tailshaft.
Photo: Bryan McTaggart
I leapt into this project with a lot of assumptions. I assumed that the 1975 re-skin of the B-body lineup was more-or-less a visual change and not a complete re-engineering of the 1971-1974 B-body platform. This opened the option of some parts from the more muscular Mopar nameplates, like Charger, Road Runner, GTX and Super Bee. Additional research suggested that the firewall of the B-body was shared with the E-body twins, the Dodge Challenger and Plymouth Barracuda. This project looked very plausible on paper.
A Malwood USA hydraulic clutch pedal and a manual transmission/brake pedal for an E-body (Challenger/'Cuda) compose the pedal assembly for the Charger. The pedals were fit prior to removing the interior, as we wanted to ensure that they would actually work before we began cutting holes into the car.
Photo: Bryan McTaggart
After some discussions with Graves, I made two purchases prior to any transmission purchase: a floor-shift column from a dearly departed 1979 Chrysler 300 and a set of 1971-1974 E-body manual transmission pedals. While I restored the column, I had the pedals shipped directly to Graves to see if they would play nicely with a hydraulic throwout bearing. By early December, I had a box filled with pedal parts and a Malwood USA Under Dash Hydraulics system dropped off on my porch. This was my cue, and for Christmas, I bought myself a TREMEC TKX with a 2.87 first gear and a .68 fifth gear.
Once we figured out where the shifter would be located, we drilled two holes for the "forward" and "rearward" shifter mounts underneath the car. With some measuring, we drew our cutting pattern in the interior and cut the floor out. Other than some minor clearance grinding on the sides, we were pretty spot-on.
Photo: Bryan McTaggart
In addition to the transmission that I had bought, American Powertrain sent other parts to see how plausible a 1975-1979 B-body manual transmission swap could be. Within a few days’ time, the pedals were installed, a process that only requires the lower HVAC vent tube and the front seat to be removed… both in the name of making space for you to work in.
My next task was to prepare the new floor-shift column for the Charger. To make a long story at least a bit shorter, here is what I did: I swapped the wiring, steering shaft, and ignition key cylinders from the original column to the new one, painted the outer body, and installed the Tuff Wheel adapter and wheel that I recently had restored by Craft Covers.
Here, we mocked up where the shifter would be for the two main shifter locations offered by the TKX. As you can see, the forward location was immediately ruled out due to interference between the Pistol Grip shift handle (and my hand) against the lower dash and the radio.
Photo: Bryan McTaggart
To properly begin the transmission fitment process, the carpet and the sound deadening that will be in the way of a shifter hole needs to be removed. Aside from presenting an opportunity to clean nearly fifty years’ worth of detritus from the carpet, it also brought to light the 99.5% complete broadcast sheet for the Charger. Having removed that little note of history, the Charger was placed upon 3-ton jack stands and ramps and the A727 TorqueFlite was removed from the car.
Numerous test-fits were performed to make sure that we had the optimal location for the shifter hole for our TKX before we broke out our grinder and started cutting. In the end, we cut a 12 x 4-inch hole in the floor that, while a bit oversized for the final product, allowed just enough room to very work from above and below. In addition, a section of a floor brace that was both in the way of the shifter and redundant due to the transmission crossmember was cut away as well. Once trimming was complete, a test-fit of the transmission with the bellhousing attached showed that while tight, the entire assembly would fit. With that, the new flywheel, pilot bearing, and clutch were installed, and it was time to bolt everything together for the last time.
Photo: Bryan McTaggart
Photo: Bryan McTaggart
Putting a dollar figure to this build is going to be difficult. Part of this deal is an exchange with American Powertrain – for the help prototyping a potential new platform for them and provide post-installation advertising options, they supported this swap with parts. The other thing to consider is the “handshake deals” that were worked out between friends and contacts. Being up-front, I am not going to fully disclose every cost I paid, nor will I highlight everything that I did not pay money for. But for the sake of transparency, here is an idea of what you would expect to spend to get this project started.
In addition to the transmission swap, we chose to upgrade the Chrysler 8.25 rear axle, swapping in a set of 3.73 rear gears and a limited-slip differential. Big thanks to Ron's Machining Service and Seth at Rears and Gears for their help with the re-gearing project.
Photo: Bryan McTaggart
STOCK: Chrysler A727 TorqueFlite
1st/2.54....2nd/1.54....3rd/1:1....Reverse/2.21....Rear Axle Ratio/2.41
MODIFIED: TREMEC TKX (Ford-style)
1st/2.87....2nd/1.89....3rd/1.28....4th/1:1....5th/0.68....Reverse/2.56....Rear Axle Ratio/3.73
Note: TREMEC TKX is offered in both Ford and GM-style bellhousing bolt patterns and is offered with close and wide ratios, with numerous gear ratio options. First gear can be as low as 3.27 or as high as 2.87 and overdrive can be as low as 0.81 or as high as 0.68. There are also two Reverse ratios: 3.00 and 2.56.
American Powertrain
931-646-4836
www.americanpowertrain.com
Mark Muffler Shop
270-781-6722
www.markmufflershop.com
Ron's Machining Service
800-694-3098
www.ronsmachiningservice.net
Rears and Gears
423-963-2671